Zoom DB2100, Instruction Manual

Page 1: ...Instruction Manual Zoom Double Barrel Model DB2100 Technologies...

Page 2: ...doublebarrelzoom us Table of Contents Warnings Notice 1 Safety Instructions 2 Operation 5 Machine startup 10 Cleaning 12 Maintenance 14 Adjustments 15 Suggested cutting tips 20 Troubleshooting 21 Spe...

Page 3: ...Notice Make sure that all people running this machine fully understand the operation and safety precautions before using All maintenance needs to be followed to ensure safety and proper use First tim...

Page 4: ...must have a properly grounded receptacle to meet local code Refer to machine labeling to determine correct electrical requirements The machine requires a 15A circuit breaker Observe all electrical co...

Page 5: ...Only qualified service personal should service this machine if not covered in instruction manual If machine does not operate normally by following operating instruction adjust only the controls that...

Page 6: ...dications Do not reach inside barrels while the machine is plugged in for safety Keep visitors a safe distance from the work area and children away at all times Do not allow lubricants to build up aro...

Page 7: ...artup section on page 10 Before you start using your Zoom machine you should familiarize yourself with all the components and operation of this machine To do this you will need to go through the entir...

Page 8: ...ou raising the motor and lightly tighten the handle Then remove the belt from around the idler pulley and barrels Figure 1 1 Barrel belt handle lever Figure 1 2 Barrel bearing guide assembly Pull the...

Page 9: ...as possible to the machine to reduce any damage Be EXTREMELY CAREFUL not to damage the barrels Any damage to the barrels will directly affect cutting performance Figure 1 4 Shroud cover removal Upper...

Page 10: ...electrical box and motors from water spray Inspection of the blades WARNING The following should only be done when the power is disconnected Never slide your fingers across the reel blades as they ar...

Page 11: ...tact with the knife blade This will ensure proper cutting action and will help maintain a sharp edge Please refer to the adjustment section if the reel blades need to be adjusted Note If there is dama...

Page 12: ...side for the hopper This will anchor the machine in place and allow you to set the speed of travel with the machine angle and barrel rotation speed control Refer to figure 1 9 below Figure 1 9 On Off...

Page 13: ...this machine with a 220V 3hp vacuum for the best performance and lowest amperage You may need to consult a qualified electrician for making a 220V connection Make sure hands and other objects are clea...

Page 14: ...All materials cut differently so we have designed this machine to be finely tuned by the barrel speed adjustment The barrel motor speed knob for the RPM can be adjusted to find the proper speed for t...

Page 15: ...uds and spray Simple Green on inside surface of shrouds for presoaking You can then take a good quality 1 2 wide putty knife or paint scraper and remove material residue buildup Reel blades Remove the...

Page 16: ...es could result in further damage or personal injury An authorized technician or the manufacture must repair damage Cleaning A thorough cleaning of the machine should be done on a daily basis Material...

Page 17: ...h barrels from the machine to access the 2 blades and then remove both of the shrouds covering the reel The machine blades must be completely clean before any adjustments are made Locate the adjustmen...

Page 18: ...hear any contact with the reel blade Assembly the guards plug the machine into the power cord and turn on the reel motor If you hear any ticking or noise adjust the side causing the contact until it g...

Page 19: ...contact when running Tumbler adjustment Tumbler adjustment has been set and tested at factory before shipping but may change in shipping Warning The tumbler adjustment should only be done when it is...

Page 20: ...with the v belt This is a good check to see if there are any problems before applying power to make sure it spins freely Once you have done so then turn the barrel power on and make sure it does not r...

Page 21: ...enatured alcohol are the recommended cleaners For cutting wet material we suggest a periodically very light water spray mist on material to help the metal surfaces resist the resin from adhering Greas...

Page 22: ...cuts differently then heaver material and may take 2 passes Adjust speeds based on weight and leaf size to be trimmed Loss in vacuum will greatly decrease your cutting ability Clean barrels when leaf...

Page 23: ...d coming from the blades This can be due to the blade rubbing the protective shrouds or covers Check for damage on shroud covers and if the machine needs cleaning There is a high speed ticking sound c...

Page 24: ...r processed This may be due to excessive machine angle causing the material to flow to fast through the barrel or not enough vacuum Check for proper vacuum Lower the jacks and reduce the machine angle...

Page 25: ...gth 50 6 128 5cm Width 32 4 82 3cm Width w o wheels 25 8 65 6cm Height 37 2 94 5cm Discharge diameters 6 15 2cm Vacuum Specifications Input voltage 220V Current draw 14A Additional Requirements Extens...

Page 26: ...ommended to be lightly sprayed down for additional protection We recommend storing the machine in a dry place and to make sure to clean the machine thoroughly before storing Any material left on the m...

Page 27: ...e manufacture be liable for any special incidental or consequential damages including loss of use loss of profit and claims of third parties however caused whether by negligence of the manufacture or...