ZRGP PowerBase X1, Reference Manual

Page 1: ...Residential Energy Storage Unit Powerbase X1 Reference Manual ...

Page 2: ... no express or implied warranty or guarantee for this document or any equipment and or software that may be described in this document This includes but is not limited to any implied warranties of practicality commerciality or fitness for any particular purpose Expressly disclaim all such representations or guarantee under no circumstances shall the equipment manufacturer or its distributors or di...

Page 3: ...on 12 3 1 Introduction 12 3 2 Lithium Iron Phosphate Battery 12 3 3 Power Base X1 FEATURES 12 3 4 Datasheet 13 3 5 Operation Conditions 14 3 6 Power cable requirements 14 3 7 Physical characteristic 15 3 8 Warranty 15 3 9 Certification 15 3 10 Communication Connection 16 3 11 Battery Indicator Description 17 4 Installation 17 4 1 Package contents 17 4 2 Tools 18 4 3 Safety gear 18 4 4 Instructions...

Page 4: ... 4 Connecting power cables 24 6 Startup Shutdown procedure 25 6 1 Startup steps 25 6 2 Shutdown steps 25 6 3 SLEEP AND WAKE UP 25 7 Troubleshooting 27 7 1 STATUS CODE 27 7 Maintenance and Storage 30 8 Transportation 30 9 Emergency Situations 30 ...

Page 5: ...manual carefully in the accessories before installing or using battery Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock serious injury or death or can damage battery potentially rendering it inoperable It is required to read the user manual carefully before installing or using the battery Failure to do so or to follow any of the inst...

Page 6: ...ry material such as electrolyte or powder on the skin or in the eyes must be flushed with plenty of clean water immediately Then seek medical assistance Stains on clothing should be rinsed out with water If the battery casing is damaged do not touch the exposed electrolyte or powder because it is corrosive The battery is intended for indoor use only Do not expose the cables outdoor Do not open dis...

Page 7: ... any foreign object into any part of the battery Servicing must be performed by qualified personnel only All the battery terminals must be disconnected for maintenance Do not use cleaning solvents to clean the battery In case of fire you must use a type D foam or CO2 fire extinguisher The warranty claims are excluded for direct or indirect damage due to items above The manufacturer does not undert...

Page 8: ... C to 55 C Discharging the battery at temperatures outside this range may cause severe damage to the battery and or reduce battery life expectancy 1 4 TRANSPORTATION WARNINGS The battery must be transported in its original or equivalent package and in an upright position If the battery is in its package use soft slings to avoid damage Do not stand below the battery when it is hoisted Never lift th...

Page 9: ...e battery in series circuit ZR PBX1 does not have an grounding terminal for the enclosure as the battery system output voltage is less than 60Vdc Ensure that the electrical parameters of the battery system are compatible with the related equipment Do not install the battery in wet locations and in areas at risk of explosion 1 7 WHEN IN USE If the battery system needs to be moved or repaired the po...

Page 10: ... to direct sunlight There are no mandatory ventilation requirements for the battery but avoid installing it in a confined area The area should not be exposed to high salinity humidity and temperature Make sure that the installation position meets the following conditions Power Base X1 should be mounted on a solid surface suitable for its size and weight Power Base X1 should be installed vertically...

Page 11: ...learance of at least 9 mm must be left around the battery pack for proper cooling Make sure that the battery pack is always exposed to the ambient air The battery pack is cooled by natural convection If the battery pack is entirely or partially covered or shielded it may cause the battery pack to stop operating NOTE ...

Page 12: ... 3 2 Lithium Iron Phosphate Battery The lithium iron phosphate battery LiFeP04 or LFP is the safest of the mainstream lithium battery types A single LFP cell has a nominal voltage of 3 2 V A 51 2 V LFP battery consists of 16 cells connected in series LFP is the chemistry of choice for very demanding applications Some of its features are Durable and resistant it can operate in deficit mode for long...

Page 13: ...ure range is from 20 C to 55 C charging from 0 C to 55 C discharge from 20 C to 55 C with excellent discharge performance and cycle life 3 4 Datasheet NO Item Value Remark 01 Cell model Battery Model Name 100Ah 3 2V ZR PBX1 02 Combination Mode 1P16S 03 Nominal Capacity 100Ah 04 Usable Capacity 97Ah 05 Rated energy 5 12KWh 06 Initial Internal Resistance 50mΩ AC 1KHz 07 Rated Voltage 51 2V 08 Recomm...

Page 14: ...oltage 51 2V 16 Depth Of Discharge 97 17 Operating Temperature 0 55 Charge 20 55 Discharge 18 Open Circuit Voltage 44 8 57 6V 19 Shell Type Painted metal 20 IP Code IP20 3 5 Operation Conditions Installation Location Indoor wall mounted Operating Temperature 20 55 C Recommended Ambient Operating 15 30 C Storage Temperature 15 35 C Humidity 10 90 Altitude Max 2000 m Cooling System Passive Noise 30d...

Page 15: ...ure Type Painted metal Enclosure Color Grey 3 8 Warranty 3 9 Certification 3 11 Display No Item No Item 1 Animated streamline 6 Hardware version 2 Discharge power 7 Software version 3 Charging power 8 Capacity of a new battery 4 Battery state of health SOH 9 Energy throughput 5 Battery state of charge SOC 10 Current voltage level Product ...

Page 16: ... Status code 3 10 Communication Connection No Item No Item 1 Battery positive terminal 6 Multi device parallel 2 Battery negative terminal 7 RS232 communication port 3 CAN RS485 communication port 8 Address dial switch 4 Reset button 9 Dry contact 5 Muti device parallel connection 1 ...

Page 17: ...g Spare power connector Orange 1 Negative plug Spare power connector Black 1 Parallel communication cable 2 m long T56B 1 User s manual Product introduction 1 SOC Indicator Description Table 1 Page 7 Status Indicator Description Table 2 Page 7 Indicator Blink Description Table 3 Page 7 When the system is being charged the display streamline gathers in the middle When it is being discharged the dis...

Page 18: ...are required to install the battery pack Use properly insulated tools to prevent accidental electric shock or short circuits Use adjustable tools and measuring instruments that are certified for precision and accuracy 4 3 Safety gear Wear the following safety gear when dealing with the battery pack Installers must meet the relevant requirements of international standards such as IEC 60364 or the d...

Page 19: ...4 Instructions for installing the mounting bracket 1 Please have this bracket and screws in hand 2 Mark the installation point on the wall 3 Drill holes at the marked locations 4 Insert the expandable bolts ...

Page 20: ...with the supplied bolts 5 Electrical installation instructions The product must be installed by a qualified electrician only and must be accompanied by a document confirming this Do it yourself installation will void the warranty andmay damage the battery resulting in electric shock fire or loss of life CAUTION ...

Page 21: ...ow the instructions below usingthe correct model of inverter being installed together with the ZR PBX1 Use this method to make a network cable which is to be connected between the battery pack and the inverter 1 Cut network cable to the needed length 2 Strip 2 5 to 5 cm of the outer sheath at one end of the cable 3 Untwist and separate each pair of wires 4 Arrange the wires in this order inverter ...

Page 22: ... Connect to the Sol ark 12k inverter Connect to the GreenCell inverter Connect to the Must inverter 5 Bring the sorted wires together and trim them to about 1 4 cm in length 6 Hold the RJ45 plug with the copper contacts facing up and insert the wires into the plug making sure that they stay aligned and each color goes into its appropriate channel 7 Put the plug into a cable crimper and squeeze the...

Page 23: ...ication port 8 Address dial switch 4 Reset button 9 Dry contact 5 Muti device parallel IN 5 3 Installing BMS to inverter cable 2 Connect the network cable to the 3 Connect the other end to the inverter cable jack Do not attach any boot to the network cable to keep the connect short Using a connector longer than 23 mm may prevent the top cover from being reassembled properly ...

Page 24: ...negative terminal black as indicated in the picture by the red and black circle WARNING Circuit breakers above C80 shall be installed between the battery system and the inverter to protect the safety of the system Circuit breakers must isolate both positive and negative poles simultaneously All installation and operation must comply with local electrical standards ...

Page 25: ...e reaches the sleep delay time while meeting the requirements of no communication no protection no equilibrium and no current Standby mode lasts for more than 24 hours no communication no charge or discharge minimum cell voltage is less than 3 2 V Forced shutdown from the EMS Tools level NOTE WAKE UP When the system is in the low power mode and any of the following conditions is met the system wil...

Page 26: ...d cannot wake up the battery The power button is pressed for 3 seconds NOTICE After battery over discharge protection is activated the battery enters the low power mode wakes up every 4 hours and switches to charging or discharging If it can be charged it will exit the sleep mode and enters the normal charging slate If the single cell voltage is below 2 5 V the battery will no longer auto wake up ...

Page 27: ... acquisition fault 6 Charging high temperature 21 Parallel connection failed 7 High discharge temperature 25 Failed communication between screen and device 8 Low charging temperature 51 Total pressure overcharge protection 9 Low discharge temperature 52 Total pressure over discharge protection 11 High ambient temperature 53 Low ambient temperature protection 12 Excessive differential pressure 54 M...

Page 28: ...ttery discharges to 46 8V or less battery protection will turn on Solution Charge the battery for some time Excluding the four points above if the faulty is still cannot be located turn off battery and repair Model Usable Energy Energy Throughput X1 5 12 kWh 15MWh Capacity measurement conditions Ambient temperature 23 27 C humidity 25 85 atmosphere 86 106 kPa Charge discharge method 1 discharge th...

Page 29: ...ation and power supply network flooding fire intentional mechanical and thermal damage etc damaged due to improper use or use inconsistent with the manual damaged due to improper installation or use inconsistent with the Installation Guide damaged due to improper transportation or storage used inconsistently with the environmental conditions temperature humidity installation location stated in the...

Page 30: ...act with eyes Rinse eyes with flowing water for 15 minutes and seek medical attention Contact with skin Wash the affected area thoroughly with soap and water and seek medical attention Ingestion Induce vomiting and seek medical attention 2 Fire NO WATER Only dry powder fire extinguisher can be used if possible move the battery pack to a safe area before it catches fire 3 Wet Batteries If the batte...

Page 31: ...into the system battery 7 3 Battery Indicator Description on off Table 1 SOC Indicator Description Status Charge Discharge LED Capacity Indicators L4 L3 L2 L1 L4 L3 L2 L1 Capacity 0 25 2 blinks 25 50 2 blinks 50 75 2 blinks 75 100 2 blinks Running Indicators 3blinks Table 2 Status Indicator Description Status Normal Warning Protection RUN ALM LED Capacity Indicators Result Power off Sleep All off ...

Page 32: ...re Overcurrent and Failure Protection Charging stops Discharge Normal 3 According to capacity Warning 3 3 blinks Under voltage Protection Discharge stops Temperatur e Overcurrent Short Circuit Reverse Connection Discharge stops Failure Charging and discharge Table 3 Indicator Blink Description Blink pattern On for Off for 1 blink 0 25 s 3 75 s 2 blinks 0 5 s 0 5 s 3 blinks 0 5 s 1 5 s ...

Page 33: ...N CO LTD ADD 23RD FLOOR BLOCK B ZHIHUI JIAYUAN 76 BAOHE AVENUE BAOLONGCOMMUNITY BAOLONG STREET LONGGANG DISTRICT SHENZHEN CHINA Tel 86 755 2830 6456 Fax 86 755 8450 6755 Email info zruipower com Official website www zruipower com Postcode 518100 ...