ZUPAN ZM 100, Operator'S Manual

Page 1: ... 51 TRR 04515 0000191307 ID za DDV SI16934733 www zupan si E Mail zupan maribor siol net Št reg 1 1357 00 Okr sod v Mariboru mat št 5332338 osn kapital 111 733 00 Operator s manual Carried sprayer ZM 100 ZM 200 Before starting operation please carefully read and adhere to this instruction manual and safety advice Keep for future users ...

Page 2: ... 16 12 2 CLEANING THE INTERIOR 16 12 3 CLEANING THE EXTERIOR OF THE SPRAYER 16 13 CALCULATING THE AGENT CONSUMPTION ON A HECTARE 17 13 1 DEFINING THE RIGHT SPEED 17 13 2 DEFINING THE FLUID CONSUMPTION ON A HECTARE 17 13 3 DEFINING THE CONCENTRATION 18 14 OPTIMAL WORKING SETTINGS 22 15 PREPARING THE SPRAYER FOR LOW TEMPERATURES 23 16 PUMP MAINTENANCE 24 17 OPERATIONAL PROBLEMS OF THE SPRAYER 25 18 ...

Page 3: ...protect the plants a Sprinkle 800 1500 l ha b Spraying Rough spraying 400 800 l ha Fine spraying 100 400 l ha Very fine spraying do 100 l ha only with electrostatic In modern plant protection we rarely use high amounts of water 800 1500 l ha because it is uneconomical the loss of the protection agent is enormous The droplets combine and flow of the leaf by 1500 l ha almost 50 and the pollution gro...

Page 4: ...r in rooms where they are in reach of children or unauthorized persons 5 Equipment used for toxic mediums should never be used for work with food drinks and clean water we recommend that you mark these items and deposit them in a safe place Do not drink eat or smoke whilst spraying or working with contaminated equipment 6 Store the sprayer always in a safe place where the slope should not be more ...

Page 5: ...ing so have always enough distance When the hydraulic components are moving do not be in their working area Danger of squeezing between the machine and the load when it is oscillating Do not stay near the P T O injuries possible Do not go into the tanks TOXIC DANGER rotating parts do not reach with your hands near the fan ...

Page 6: ...stay of pesticides in containers pump and spray system for more than 15 hours is prohibited When using such aggressive plant protection products the immediate spreading of the spray mixture and the subsequent rinse with clean water is recommended Pay attention particularly against improper mixtures of two or more different pesticides They should not be applied substances that tend to stick or soli...

Page 7: ...JAN 12 PAGE 7 5 ASSEMBLY 1 2 3 4 5 8 9 10 11 14 15 16 17 1 2 3 4 6 15 14 10 11 12 17 16 5 7 ...

Page 8: ...PAGE 8 JAN 12 3 1 2 6 14 8 13 10 8 18 ...

Page 9: ...egulations valve you can regulate the pressure with the turn the pressure regulation handle to the right clockwise to increase the pressure or to the left counterclockwise to decrease the pressure Before you run the sprayer turn the regulation handle to the left so that there is no pressure on the manometer When you have working rpm turn the handle to the right so long that you achieve the wanted ...

Page 10: ...ut make it as written in the manual described We recommend the next steps 1 Connect the sprayer 2 Control if it is working properly 3 Fill the tank with water 4 Turn the P T O on and check if the pump and the pressure unit are working properly 5 Check all connections and nozzle holders 6 Turn the P T O off 7 Clean the sucking and pressure filter 8 Make a test spraying with clean water and a speed ...

Page 11: ...ors arms are not lateral stabilized the sprayer could turn over danger for people and the machine When the sprayer is being lifted or lowered make always sure that no one is near the machine 1 5m if not so someone could get hurt When the sprayer is being connected consider the whole weight of it In general it is recommended 1 Putt weights on the front of the tractor 2 Increase the pressure in the ...

Page 12: ...he P T O grease the inner tube and make sure that the tubes are fitting well together Cut the plastic protection tube 20 mm more than the steel tubes When you are connecting the P T O to the tractor and pump make sure that it moves free that there are no obstacles When the P T O is working the angle should not be more than 15 degrees For the personal safety it is important that the plastic protect...

Page 13: ...THE TANK EXTREME CAUTION IS NEEDED WHEN THE TANK IS FILLED FROM THE PUBLIC WATER NETWORKS OR A WATER DAMS If the safety regulations are unconsidered people animals or plants could be poisoned Filling from the public or private water networks Consider the laws and regulations which are valid for water supply By filling the tank from a water network always have a distance between the hose and the ta...

Page 14: ...re and to open or close the left and the right nozzles Pressure regulation pull the reed adjustment knob in the position 1 with turning the adjustment knob in to the right clockwise the pressure will increase with turning the adjustment knob in to the left counterclockwise the pressure will decrease after pressure adjustment bring the adjustment knob in to position 2 do the pressure regulation by ...

Page 15: ...d consumption and the spray rate chart IMPORTANT Never use nozzles with different holes color If you want to increase the agent deposit in some areas of the plant use more nozzles not different nozzles For every nozzle type are certain pressures defined that should not be exceeded If you increase the pressure above the optimum the droplets become too small and they vaporize before the leaf If the ...

Page 16: ...he tank shape fluid in the pump hoses and filters The technical leftover must be watered in a 1 10 proportion and sprayed in the plantation Close the nozzles and put the pump on wait until it is good mixed and then spray it in the plantation 12 2 CLEANING THE INTERIOR The tank can be cleaned only after the removal of the technical rest Do not make too much fluid in the beginning Clean the tank int...

Page 17: ...e real speed Driving speed can be calculated with formula s V 3 6 t V Driving speed in Km h s Travelled distance m t Time used for driving on this route Sek Thus speed of the tractor with used 72 seconds for 100 m distance will be 100 V 3 6 5 Km h 72 13 2 DEFINING THE FLUID CONSUMPTION ON A HECTARE On the sprayers ZM are ceramic nozzles serial the working pressure for them is between 6 and 15 bars...

Page 18: ...les violet green red can be calculated if you want to change quantity of the used fluid 13 3 DEFINING THE CONCENTRATION The normal consumption for calculation of the concentration is 1500 l ha By concentration of 0 2 of an agent you must use 3 kg of it per hectare By reducing the fluid consumption from 1500l ha to 500l ha then must raise the concentration for 3 times From the experiences we know t...

Page 19: ... 1 91 2 08 2 44 2 78 3 37 11 0 39 0 53 0 69 1 07 1 40 1 99 2 17 2 55 2 90 3 52 12 0 41 0 55 0 71 1 11 1 46 2 07 2 26 2 65 3 03 3 66 13 0 42 0 57 0 74 1 15 1 51 2 15 2 35 2 75 3 14 3 80 14 0 44 0 59 0 77 1 19 1 57 2 22 2 43 2 85 3 26 3 93 15 0 45 0 61 0 78 1 23 1 62 2 30 2 51 2 94 3 36 4 06 Working pressure in bar Flow in l min violet olive orange green yellow blue red 1000620501 1000620502 1000620...

Page 20: ...0 55 1 10 1 46 1 83 2 19 11 0 38 0 57 1 15 1 53 1 91 2 30 12 0 40 0 60 1 20 1 60 2 00 2 40 13 0 42 0 62 1 25 1 67 2 08 2 50 14 0 43 0 65 1 30 1 73 2 16 2 59 15 0 45 0 67 1 34 1 79 2 24 2 68 16 0 46 0 69 1 39 1 85 2 31 2 77 17 0 48 0 71 1 43 1 90 2 38 2 86 18 0 49 0 73 1 47 1 96 2 45 1 94 19 0 50 0 75 1 51 2 01 2 52 3 02 20 0 52 0 77 1 55 2 07 2 58 3 10 21 0 53 0 79 1 59 2 12 2 65 3 17 22 0 54 0 81...

Page 21: ...0 0 92 1 39 1 85 2 31 2 77 3 70 18 0 0 98 1 47 1 96 2 45 2 94 3 92 20 0 1 03 1 55 2 07 2 58 3 10 4 13 Flow table of the ALBUZ AMTP 80 nozzles in l min Pressure in bar Flow in l min 0 8 1 0 1 2 1 5 2 0 2 3 2 5 2 0 23 0 32 0 48 0 65 0 91 1 17 1 61 3 0 28 0 38 0 58 0 78 1 09 1 41 1 94 4 0 32 0 44 0 66 0 89 1 25 1 61 2 21 5 0 36 0 48 0 73 0 99 1 38 1 78 2 45 6 0 39 0 52 0 80 1 07 1 50 1 94 2 67 7 0 42...

Page 22: ... should be 20 cm measured from the ground or set depending on the culture the maximum spraying height should be the three height plus 20 cm Nozzle settings Divide the spraying heights defined before with the nozzle number and mark the parts with the tape on the measure stick Direct the nozzles to the marked spots Put the stick for the nozzle setting on the nozzle and on the mark on the measure sti...

Page 23: ...d parts Tank Clean and empty the tank Protection agents can influence the lifetime of the product P T O Clean and grease it If necessary replace the plastic protection and chain Pressure regulator Unwind the handle so that there is no force on the spring Unwind the regulator with the manometer and store it in a warm place Pump Empty the tank open the lids of the filters and take the hoses of the p...

Page 24: ...pump from over loading and too high pressure It is positioned on the left side of the pump and has an angle tube for a hose If the pressure is too high the safety valve opens and the fluid is running out Reduce the working pressure and stop the P T O Press the brass button on the valve to close the valve the safety valve is now working again as in the beginning Pump faults and their remedy Fault C...

Page 25: ...e hydraulic mixing Check the valves and their wear Change the manometer Pressure drop Dirty filters Wear nozzles The valve on the tank lid stuffed up Air sucking while you have few fluid in the tank Clean all filters and system with clean water When working with powder agents check if the hydraulic mixer in on Check the nozzle flow and if it is deviating more than 10 change them Close the valve of...

Page 26: ...ceramic and are very resistant to usage but they must be cleaned with a brush toothbrush and clean water or alcohol Do not use sharp objects for cleaning and do not let them fall The membrane valves must be changed when the fluid is dropping more than 10 seconds after closing the main valve Even small damages can change the spraying picture Do not turn the nozzle holders when pressure is in the sy...

Page 27: ...o that pull the fitting fork out and then pull the mixer out from stirrer s body Watch the seals when you put it together again 21 SUCKING FILTER The sucking filter protects the pump from hard particles It is placed under the tank Cleaning of the filter Before you dismantle the filter put a bucket under it to catch the fluid Make sure that no fluid is in the tank or close the valve near the filter...

Page 28: ... stuffed and after the work it needs to be cleaned Stop the pump Put a bucket under it Unscrew the lid of the filter Clean the net with clean water you can also use a soft brush While putting it together watch the O rings Empty the filter before the winter 23 SPRAYER LUBRICATION Each 200 working hours it is recommended to lubricate the bearings on fan axis Lubricate them also before each season ...

Page 29: ...hat cannot be watered 0 7 0 7 l Maximal working angle 30 Nozzle number 8 Pump Producer Annovi Reverberi S p A Italy Pump type AR 30 C SP Maximal volume flow 35 l min Maximal pressure 40 bar Maximal rpm 540 rpm min Maximal surrounding temperature 60 C Pump mass 11 kg Maximal needed power 3 2 kW Pressure unit Producer Annovi Reverberi S p A Italy Type RM 40 Maximal volume flow 90 l min Maximal press...

Page 30: ...PAGE 30 JAN 12 WARRANTY Look added page SERVICE ZUPAN d o o Celestrina 3 2229 MALEČNIK Tel 02 471 60 50 471 60 54 Fax 02 471 60 51 http www zupan si E MAIL zupan maribor siol net ...

Page 31: ...used to engage the pressure and to open or close the left and the right nozzles Handle positions 1 Left and right side closed all fluid returned to the main tank by pass On the manometer is no pressure 2 The left side is open 3 The left and the right side are open 4 The right side is open ...

Page 32: ...the working revolutions Turn the pressure regulation handle like the clock to set the desired pressure depends on the nozzles Make the pressure correction with open nozzles and every time when you change the number of the opened nozzles 25 2 PUMP AR 503 Pump Producer Annovi Reverberi S p A Italy Pump type AR 503 C SP Maximal volume flow 55 l min Maximal pressure 40 bar Maximal rpm 540 rpm min Maxi...

Page 33: ...fan allows you can use the accessory for the terrace spraying With this accessory you can set the spraying angle and so adjust the spraying range The range depends also on the working pressure and the diameter of the nozzle the greater the diameter the greater the range Nozzle flow in l min Nozzle diameter Pressure in bar 7 10 15 20 1 0 1 3 1 6 1 9 2 2 1 2 2 0 2 4 2 9 3 4 1 5 2 4 2 8 3 4 3 9 1 8 2...

Page 34: ...pital 111 733 00 Declaration of conformity The undersigned ZUPAN d o o Celestrina 3 2229 MALEČNIK Slovenia Declares under its own responsibility that the machine Sprayers series ZM Complies with the requirements established by directive 2006 42 EC and conforms to provisions of the following harmonized standards EN ISO 12100 EN 12761 1 EN 12761 3 Person to create the technical documentation ZUPAN d...