3M ECAM-20 MM-D, Instructions Manual

Page 1: ...June 2011 78 8140 3820 0 B 3M External Cable Assembly Module ECAM Double Cable Entry Port ECAM 20 MM D Instructions 3 ...

Page 2: ...it Contents 2 1 For all loose buffer tube and dielectric central tube cables A B L C O J E H K I D G F N M P A Mastic tape rolls 1 B Oval gasket C Sheath scuff D Silicone lubricant E Cable clamp shells 4 sets F Vinyl caps 2 G Alcohol wipe H Cable clamp with 3 mtg screws I Washers set 1 set shown 4 sets J Cable ties K Cable gauge decal L Mastic rope M Housing bottom half N Housing top half with 3 m...

Page 3: ...e G Cable clamp w 3 mtg screws H Washers set 4 sets I Cable ties J Cable gauge decal K Mastic rope L Housing bottom half M Housing top half w 3 mtg screws N Number 6 gauge ground wire 2 O 3M Scotchlok Shield Bond Connector 4460 D FO SS 2 P Instruction Manuals Visually inspect all components If any component is missing or appears damaged do not install Call 3M customer service at 1 800 426 8688 for...

Page 4: ...CABLE PREP 6 150 mm TRIM SINGLE OR DUAL CSM RODS 8 200 mm CENTRAL TUBE TRIMMED EXPRESS LOOSE BUFFER TUBE CABLE EXPRESS CENTRAL TUBE CABLE BRANCH OR DROP CABLE Armored Cable Central Strength Member 6 150 mm TRIM CSM ROD S 4 100 mm LEAVE HALF OF CABLE SHEATH W METALLIC SHIELDING TO ATTACH GROUNDING MEASURE SHEATH OPENING TO HERE Otherwise same as dielectric cable preparation Armored Central Tube Cab...

Page 5: ...Weather Telephone Vinyl Plastic Tape 88T or equivalent to protect fiber from the sharp cable sheath edges Do not wrap last inch 25 mm of the cable sheath 4 3 Prepare the closure base by locating the ground studs inside the closure base Loosen the upper nut three to four turns on the ground stud inside the closure using a inch 13 mm nut driver It is not necessary to remove the small vinyl caps 4 4 ...

Page 6: ... manual 5 0 3M External Cable Assembly Module ECAM Double 20 mm D Removal 5 1 Using a 3 8 inch 10 mm nut driver loosen the clamp screws on the ECAM assembly Pull the clamps outward and rotate as shown Lightly re tighten screw to hold clamps in place 5 2 Loosen the three screws and separate the top and bottom halves of the 20 mm ECAM double cable assembly using a 3 8 inch 10 mm nut driver Note Keep...

Page 7: ...sembly Module ECAM Double Cable Entry Port ECAM 20 mm D This information can be recorded in the log below Note If the arrows on the decal point at the line between two different sizes use what is listed in the box below the line Also note that no clamp shells are required if the gauge indicates NONE in the shell column Note If two different sized cables are used repeat this procedure for the secon...

Page 8: ...d clamp shell sets from part tree Make two sets of clamp shells for each cable 7 2 If multiple shells are required for a specific cable size locate these and assemble them into sets 7 3 Note the orientation of pin and socket and assemble as shown 7 4 Assemble the clamp shell s into the cable clamp Note the orientation of pin and socket and assemble accordingly ...

Page 9: ...or dirt Note Carefully follow health safety and environmental instructions as given on the Material Safety Data Sheet for the alcohol wipe Scuff the first 3 of each cable sheath using supplied sheath scuff Ensure the cable is completely scuffed around the perimeter of the cable Hint Scuffing is easier if you tear the sheath scuff in narrow strips along the length of the strip Washer Selection 8 2 ...

Page 10: ...llar 8 4 Washers can be split along the notch for installation over the cable 8 5 Install two washers on each cable near the sheath end as shown 8 6 Unroll the mastic and measure out the required amount Repeat for second cable Note See chart in section 6 2 for required mastic length Note Warm mastic before use if temperature is below 50 F 10 C ...

Page 11: ...mastic evenly around the cable DO NOT STRETCH THE MASTIC 8 9 The release liner can be wrapped around the mastic collar temporarily to keep the mastic clean Be sure to remove the liner before installing the cable into 3M External Cable Assembly Module ECAM Double Cable Entry Port ECAM 20 mm D housing Relocate washers next to the collar Repeat for second cable ...

Page 12: ... cable into ECAM housing bottom half Note the grooves in the housing for locating washers Note If different sized cables are used ensure the cable is placed into the correct cable clamp shell set in the bottom housing Note On cables prepared for grounding install the cable into the bottom housing with the cable sheath tab facing up as shown 8 12 Install the second cable into the housing Note that ...

Page 13: ...enly tighten the two outer screws along with the center screw by alternating between Torque the three clamp screws to 30 inch lbs 8 15 Place top half of the 3M External Cable Assembly Module ECAM Double Cable Entry Port ECAM 20 mm D over the bottom half Align the top and bottom housings and squeeze the halves together evenly CAUTION Do not pinch fibers between halves 8 16 Start all three of the sc...

Page 14: ...18 Trim excess mastic with snips or a knife Note Do not cut flush or pull out the mastic rope Leave 1 8 inch 4mm of the ends of the rope mastic protruding 8 19 Press the mastic flat using a finger tip 9 0 Cable Strength Member Installation For all loose buffer tube and dielectric central tube cables 9 1 Remove the vinyl caps and the cable strength member CSM clamps from the CSM bracket Position th...

Page 15: ...on slit as shown 9 4 Color coded cable ties can be installed at this time to attach caps and can also be used to identify feeder or distribution cables 10 0 Cable Strength Member Installation For armored loose tube cable 10 1 Please refer to 4460 D SS instruction manual 78 8135 4338 2 3M Scotchlok Shield Bond Connectors 4460 D 4460 DS 4460 DS SS for shield bond installation ...

Page 16: ...rsion Please refer to Instruction Manual 78 8128 0289 6 C 3M Scotchlok Shield Bond Connector Assembly 4460 D FO SS for ground wire installation 13 0 3M External Cable Assembly Module ECAM Double Cable Entry Port ECAM 20 mm D Installation 13 1 Lightly lubricate the oval gasket using the supplied silicone lubricant before installing the gasket into the groove in the base of the 3M Fiber Dome Closure...

Page 17: ... 45 inch lbs 14 0 3M Double Cable Entry Port ECAM 20 mm D Accessories UPC Number 3M I D Number Description 0 00 51115 19196 1 80 6113 1702 7 3M External Cable Assembly Module ECAM 18 mm 20 mm and 27 mm Cable Ground 6 AWG 0 00 51115 19198 5 80 6113 1704 3 3M External Cable Assembly Module ECAM Cable Ground 14 AWG 0 00 54007 92757 0 80 6108 4444 3 3M Scotchlok Shield Bond Connector Assembly 4460 D F...

Page 18: ...rranty Limited Remedy Limited Liability This product will be free from defects in material and manufacture for a period of one 1 year from the time of purchase 3M MAKES NO OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE If this product is defective within the warranty period stated above your exclusive remedy shall be at 3M ...