AAQ AutoLift AL-162016, Installation Manual & Operation Instructions

Page 1: ...YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions...

Page 2: ...ntroduction Chapter 1 Description of the machine Chapter 2 Technical specifications Chapter 3 Safety Chapter 4 Installation Chapter 5 Adjusting Chapter 6 Operating principles and use Chapter 7 Maintenance Chapter 8 Troubleshooting Chapter 9 Appendix ...

Page 3: ... Number Name Accessory name and number 1 Oil line and accessory 1 M16 anchor bolts 16 suits M18 anchor bolts 4 suits 2 6 4mm air line 2 suits 8 5mm air line 3 suits 3 1 5mm line 5 m 4 metal pipe 6 m 5 limit switch and line 2 suits 6 1 set of user s manual 7 u us se er r s s m ma an nu ua al l 8 seal 9 10 line 10 high pressure oil line 9 piece 11 12 13 2 Control cabinet EX 3 Main beam 1p 1 M16 anch...

Page 4: ...ts possible defects or damage due to transport operations Also verify that all items specified in the delivery notes are included In case of missing parts possible defects or damage due to transport the person in charge or the carrier must be immediately informed Furthermore during loading and unloading operation goods must be handle as shown in the picture picture 2 STORAGE Equipment should store...

Page 5: ... the lift must be performed by specialized personnel from the licensed dealer or an service center authorized by the manufacturer The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when any of the above mentioned operations has been performed by unauthorized personnel or when the rack has been subject to improper use This manual indicates only the o...

Page 6: ...self locking system and the anti explosive pipe insurance are automatic opening when lowering The sliding block is made by oil and super friction materials stable and reliable equipment is relayed on imported hydraulic pneumatic and electrical components Equipment machine basement machine frame control box Frame Make up for steel connecting rod main lifting platform sliding board pneumatic double ...

Page 7: ... 375mm Platform initial height 180mm 180mm 180mm Main machine platform length 4000mm 4500mm 5030mm main machine platform width 635mm Sub machine width 870 1400mm main machine Lifting time 50S main machine lowering time 60S Sub machine Lifting time 10S Sub machine lowering time 10S Overall width Approximately 2120mm Approximately 2120mm Approximately 2120mm Overall length 5285mm 5785mm 6320mm Overa...

Page 8: ...ransmission joint type 230V 8 7A Frequency 50Hz Relief valve Poles 4 Continuous working pressure 210bar Speed 1450rpm min Intermittent working pressure 150 300 bar Building shape B14 Isulation class F Oil When connecting the motor refer to Inject 20 litters of hydraulic oil into the oil the enclosed wiring diagrams on the tank data plate on the casing Chapter 2 TECHNICAL SPECIFICATIONS ...

Page 9: ...owing characteristics concrete type 425 thickness of concrete 150mm the leveling of whole length 10mm perfect parallelism between holes 3 5t 4 0t 5 5t picture 4 The thickness and levelling of the base concrete are essential and the levelling adjustment ability of the machine itself cannot be relied upon to excessively ...

Page 10: ...iteria used to define the operating limits of the lift picture 5 The lower parts of the vechile underbody could interfere with structural parts of the lift take particular parts of the sports car The lift will also handle customized or non standard vehicles provided they are within the maximum specified carrying capacity Also the personnel safety zone must be defined in relation to vehicle with un...

Page 11: ...ting raised platforms for personnel or lifting personnel use as a press for crushing purposes use as elevator use as a lift jack for lifting vehicle bodies or changing wheels The manufacturer is not liable for any injury to persons or damage to vehicles and other property caused by the incorrect and unauthorized use of the lifts During lifting and lowering movements the operator must remain in the...

Page 12: ... or types of manoeuvres that are unsafe and can cause minor injury to persons and or damage the lift the vehicle or other property RISK OF ELECTRIC SHOCK a specific safety notice placed on the lift in areas where the risk of electric shock is particularly high Risk and protection devices We shall now examine the risks that operators or maintenance fitters may be exposed to when the vehicle is stan...

Page 13: ...ntenance fitter or any other person present in the area around the lift result from incorrect use of the lift RISK OF CRUSHING Possible if the operator controlling the lift is not I the specified position at the control panel When the platforms and vehicle are lowering the operator must never be partly or ompletely underneath the movable structure Always remain in the control zone RISK OF CRUSHING...

Page 14: ...is stopped at relatively low elevations personnel must be careful to avoid impact with parts of the machine not marked with special colours picture 9 Chapter 3 SAFETY picture 10 RISK OF VEHICLE MOVING Caused by operations involving the application of force sufficient to displace the vehicle In the case of large or particular heavy vehicles sudden movement could create an unacceptable overload or u...

Page 15: ...hile it is on the platforms Never leave objects in the lowering area of the movable parts of the lift Chapter 3 SAFETY RISK OF SLIPPINE Caused by lubricant contamination of the floor around the lift The area beneath and immediately surrounding the lift and also the platforms must be kept clean Remove any oil spills immediately When the lift is fully down do not walk over the platforms or the cross...

Page 16: ... or sit on the platforms during the lift manoeuvre or when the vehicle is already lifted The handling of safety devices is strictly forbidden Never exceed the maximum carrying capacity of the lift make sure the vehicles to be lifted have no load It is therefore essential to adhere scrupulously to all regulations regarding use maintenance and safety contained in this manual Chapter 4 INSTALLAION Sk...

Page 17: ...accordance with the laws in force in the place of installation the thickness and leveling of the base concrete are essential thickness of concrete 150mm the leveling of whole length 10mm picture 14 Chapter 4 INSTALLAION CROSSBEAM INSTALLATION put two transom on the bracket fix the direction of moving vehicle according to the position of the location Put two beam on the transom the main beam should...

Page 18: ... pneumatic and hydraulic hoses to the control unit stick adhesive tape on the pipe fittings in order to protect the hoses from dust and impurities which could damage the hydraulic system Perform electric hydraulic and pneumatic connections follow carefully the relevant numbering Regarding the proper connections necessary to make the car lift perfectly working Chapter 4 INSTALLAION Skilled personne...

Page 19: ...8 Add oil and check the order of phase open the hydraulic oil tank add 18L of hydraulic oil into the oil tank the hydraulic oil is provided by the user Make sure the clean of hydraulic oil prevent any impurity into the oil line lead the digest of the oil line and no working of the solenoid valve press the power button to turn on power clicking the up button check whether the motor turns clockwise ...

Page 20: ...cally 9 then lift the right platform to 1400mm two platforms of the main machine are lifted to the same height End close the oil make up stop valve H and open the oil make up stop valve G Check oil leakage of the oil line and air tightness of the air loop Limit switch of main machine adjustment press SB1 and then lift the platform to 1700mm adjust limit position of SQ1 lower the main machine platf...

Page 21: ...he base plate and ground after adjustment must be filled with iron plate or concrete and then tighten the anchor bolts picture 22 No load of main machine test turn o the power QS press up button SB1 main platform lifted press down button SB2 and press insurance hand the platform is lower press lower four insurance locking check the lift of main machine is placidity and the locking is secure check ...

Page 22: ...For Wheel Aligmment picture 23 Lifting Press lift button SB1 the machine will be lifted immediately while motor M starts operation and the safety pawl is lifted because the solenoid air valve DQ is energized and open the air loop note the secondary carriage has no delay of pawl operation Releasing lift button SB1 the machine will stop immediately while motor M stops operation and the safety pawl f...

Page 23: ... safety pawls of platform and use thin iron bar to fill up it switch off the power button avoid abruptly incoming electricity Open the back cover of control box to find the electromagnetic valve A for lowering loosen manual oil loop stud at the end of lowering electromagnetic valve core then the platform begins lowering after the machine has been lowered screw down manual oil loop stud timely the ...

Page 24: ... safety pawl is stuck The solenoid air valve does not work If the solenoid air valve is energized but does not open the air loop check or replace the solenoid air valve The lowering solenoid valve is energized but does not work Check the plug and coil of the lowering solenoid valve and check the right turn tightness of its end copper nut and so on When press Lower button the machine is not lowered...

Page 25: ...162016 Chapter 8 APPENDIX ...

Page 26: ...162016 Chapter 9 APPENDIX ...

Page 27: ...ced on the hoist 3 Continue raising the hoist to the desired working height checking for any obstructions 4 Once the hoist has reached the desired working height press the lock button until the vehicle has rested on the locks Important a visual check is to be made for correct engagement of the locks prior to going under the hoist TO LOWER THE HOIST 1 Check for any obstructions under the hoist prio...

Page 28: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Page 29: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Page 30: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 31: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...