AAQ AutoLift AL-167262, Installation Manual & Operation Instructions

Page 1: ...INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein INSTALLATION MANUAL OPERATION INSTRUCTIONS READ FIRST DO NOT use the machine until you read and understand all the dangers warnings and cautions in this...

Page 2: ... 2 4Circuit Diagram 3 Before Using 3 1Site Selection 3 2Surface Condition 3 3Installation Instruction 3 4Preparation for Starting up 4 Operating Instructions 4 1 Loading a vehicle 4 2 To raise hoist 4 3 To lower hoist 4 4 Unloading a vehicle 5 Maintenance Instructions 6 Parts Drawing Parts List 7 Trouble Shooting Guide 8 Safe Operating Procedure Commissioning Report Warranty ...

Page 3: ...nderstood the warning instructions 1 2 Important Information 1 Read this manual thoroughly before installing operating or maintaining this hoist 2 This hoist is designed for indoor use only and should not be installed in a pit or depression 3 The lifts have specific electrical requirements as described in the Installation Instructions section of this manual 4 This hoist has a minimum ceiling heigh...

Page 4: ...roperly engaged before raising the hoist to a working height 8 Keep everyone clear of the hoist when the hoist is raising and lowering the locking mechanism is disengaged or the vehicle is in danger of falling 9 Unauthorized personnel should never be in the vacinity when the hoist is in use 10 Inspect the hoist daily The hoist should never be operated if it has damaged components or is malfunction...

Page 5: ... Anyone who will be in the vicinity of the hoist when it is in use should familiarize themselves with following Caution Warning and Safety related decals supplied with this hoist and replace them if the are illegible or missing 21 Travelling on the load carry device is forbidden 22 Keep an eye on the hoist throughout the motion of the hoist Especially after raising a short distance ensure the hois...

Page 6: ...ition The AutoLift 167262 hydraulic single post hoist consists of a fixed single post column hydraulic power control system and safety devices 2 2 Technical Data Capacity 1000 kg Lifting height Max 1950 mm Lifting height Min 125mm Height overall 2700mm Width overall 2592 mm Length overall 3292 mm Length of platform 2356 mm Width of platform Adjust range of platform Adjust range of ramp Power suppl...

Page 7: ... 7 Fig 01 ...

Page 8: ... 8 2 3 Hydraulic Scheme 1 Oil tank 2 Mesh 3 Gear pump 4 Motor 5 One way valve 6 Mesh 7 Release valve 8 Overflow valve 9 Restrictor valve 10 Cylinder 11 Oil tube ...

Page 9: ...2 4Circuit Diagram 9 ...

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Page 11: ... Instruction 1 Unpack the column and other parts A Mount the top cover on the column B Mount on the curtain to both top and bottom of the column Fig 1 A Fig 1 B 2 Fix the column lifting frame A Fix the column Stand the column upright and fix to the the ground with supplied 8 eight M20 x 140 long anchor bolts 1 Using the base plate as a template use a masonary drill to drill the holes 2 Remove thor...

Page 12: ...me on the carriage with the bolt supplied Fig 2 B 1 Fig 2 B 2 3 Mount the hydraulic power unit A Install the motor mount plate on the side or back of the column with screws B Mount the hydraulic motor pump on the column with bolts and nuts Fig 3 A Fig 3 B C Connect the hose fitting and the hose from pump to cylinder Fig 3 c 1 Fig 3 c 2 ...

Page 13: ...ppropriate position B Connect the 240V 50Hz 1 phase power supply cable to the control box Fig 5 Note A 15Amp plug is required and will need to be connected by a licenced electrician 6 Fuel up Remove the rubber cap from the top of the reservoir Fill the reservoir with approx 10 litres of 32 46 Non Detergent Non Foaming Anti Wear Hydraulic Oil SAE 10 or until it reaches near the top ...

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Page 15: ...upply An RCD protection will need to be installed by an electrician 3 4 4 Air Evacuation There may be a little air in the hose or cylinder during installation Operate the hoist up and down ieveral times without load until the air is bled 3 4 5 Raise the hoist about 600mm high and then lower it Repeat this process two or three times and then top off the hydraulic oil reservoir again if necessary Th...

Page 16: ...nd clear of all personnel before the vehicle is positioned on hoist 4 1 Loading a vehicle 1 Remove the wheel stop bars from the platforms 2 Drive the vehicle onto the ramps until wheels are about centered on the platforms but as close to the column as possible Apply the parking brake 3 Place a wheel chock in front and rear of at least one wheel 4 2 To Raise Hoist 1 Push the button UP on control bo...

Page 17: ...lease cable to release the lock d Push down and hold the release lever on the motor pump to lower the platforms to the ground Remain clear of hoist when lowering vehicle Observe pinch point warning decals If hoist is not operating properly DO NOT use until adjustment or repairs are made by qualified hoist service personnel 4 4 Unloading Vehicle a Remove wheel stops from the wheel before moving the...

Page 18: ...cking latches Push handle latches several times to allow oil to penetrate 9 Lubricate the four inside corners of the hoist columns with heavy duty bearing grease 9 With hoist lowered check the hydraulic fluid level If necessary add oil as described in the Installation Instruction section of this manual 9 Check tightness of all bolts 9 Check the nuts for tightness every week for the first month and...

Page 19: ... 17 6 Parts Drawing ...

Page 20: ... 18 ...

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Page 22: ... 1 17 5901 00600 000 O ring 1 Φ6 Φ2 18 DJ01 00021 000 hose 1 19 SJ01 12001 000 angle connector 1 20 A TC02 08000 000 cylinder 1 20 1 TC02 08100 000 cylinder body 1 20 2 SJ05 03006 000 ventilating screw 1 20 3 TC02 08200 000 piston bar 1 20 4 5906 00380 000 duct ring 1 Φ46 Φ38 4 20 5 TC02 08002 000 guide ring 1 20 6 TC02 08001 000 steel ring 1 20 7 5901 000580 000 O ring 1 Φ58 Φ3 20 8 TC02 08003 00...

Page 23: ... top nylon block 4 42 DJ01 00028 M00 side nylon block 8 43 DJ01 00027 M00 block frame 4 44 5110 04010 000 screw 24 M4 10 45 5101 08025 000 bolt 4 M8 25 46 5301 00008 000 flat washer 4 Φ8 47 5201 00008 000 nut 8 M8 48 TC02 11000 000 front ramp 2 49 TC02 00009 000 front roller 4 50 5304 00016 000 circlips 8 51 TC02 00014 000 front ramp pin 2 52 TC02 15007 000 lock pin 6 53 TC02 15008 000 β pin 6 Φ2 ...

Page 24: ...lt 1 M16 30 80 5120 08012 000 bolt 12 M8 12 81 TC02 06000 000 right platform 1 82 TC02 00001 000 position board 2 83 TC02 00002 000 adjust plate 1 2 84 TC02 00003 000 adjust plate 2 2 85 TC02 00004 000 adjust plate 3 2 86 TC02 00016 000 Wheel stop long 2 87 TC02 00015 000 Wheel stop short 2 88 5302 00008 000 Large flat washer 4 Φ8 89 MBZ20 00 Motor pump 1 90 5110 04030 000 screw 6 M4 30 91 JK02ES ...

Page 25: ... line fittings 3 Replace suction stub 4 Fill tank with ISO 32 oil Motor runs will raises unloaded hoist but will not raise vehicle 1 Motor running on low voltage 2 Debris in lowering valve 3 Improper relief valve adjustment 4 Overloading hoist 1 Supply correct voltage to motor 2 Clean lowering valve 3 Replace relief valve cartridge 4 Check vehicle weight and or balance vehicle weight on lift Lift ...

Page 26: ...able of being locked in position Ensure rubber pads are in good condition on all load points OPERATIONAL SAFETY CHECKS Centre the vehicle on the hoist ensuring the weight is evenly distributed to the front and rear Identify the correct jacking points and place the lifting pads under the vehicle at the front and rear on the jacking points ensuring contact Only one person shall operate the hoist at ...

Page 27: ...ENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO RECOMMENDATIONS POWER UNIT POWER UNIT COMPONENTS PUMP AND RESERVOIR ARE GUARANTEED A PERIOD OF TWO YEARS FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHE...

Page 28: ...d out for leaks Safety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Control...

Page 29: ...emonstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has be...