ABB A100-L Series, Original Assembly Instructions

Page 1: ...ed to the engine correctly and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsible for fitting the turbocharger on the engin...

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Page 3: ...2 1 3 Symbols definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 Weight and tra...

Page 4: ...gine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instructions 1 3 Symbols...

Page 5: ...ging 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating in structions indicated by this symbol and the word WARNING...

Page 6: ...able 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out actions that must be taken...

Page 7: ...are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chapter must b...

Page 8: ...o the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Attachment of load...

Page 9: ...have received instruction or train ing Wear safety footwear to protect against mechanical hazard and risk of fall ing Wear protective clothing WARNING Risk of falling When working on the turbocharger...

Page 10: ...ught alone Contact with rotating parts can cause severe injury u Secure rotor against turning WARNING Mechanical hazard Severe injuries to personnel or fatal accidents can be caused by mechanical infl...

Page 11: ...ealth Flammable and combustible oper ating materials and supplies can catch fire or resulting vapours can lead to an explosion u Do not breathe in these substances and avoid contact with the skin u En...

Page 12: ...e used for removing installing and transport ing the turbocharger The weight specified below applies to the heaviest variant possible Depending on the specification the weight specified on the rating...

Page 13: ...arger 4 1 Placing the turbocharger on the bracket Fig 4 Placing the turbocharger u Remove covers from the oil connections u Align turbocharger and place on engine bracket u Tighten the fixing screws S...

Page 14: ...compressor end a height of turbocharger foot a Dimension a turbine end a height of turbocharger foot F spacer sleeve D Dimension b Hole in bracket Dimension c Thread length 1 5 x nominal thread diame...

Page 15: ...7 3100 Table 6 Tightening torques foot screws Angle controlled tightening Product Thread size Height a foot mm Pre tightening torque Nm Tightening angle height a DEG Additional tightening angle for ev...

Page 16: ...of the Hazardous Substances Ordinance Nevertheless the following points are to be observed when handling VCIs u Observe specifications in the safety data sheet u Ensure good room ventilation u Do not...

Page 17: ...ocharger must be inspected by an ABB Turbocharging Service Station and repacked u Inspect the package for damage If the package is damaged the turbocharger must be in spected by an ABB Turbocharging S...

Page 18: ...nual The Operation Manual for the turbocharger with the relevant serial number is available online on our website www abb com turbocharging Fig 9 Serial number of the turbocharger on the rating plate...

Page 19: ...Assembly Instructions A100 L 6 Further information Copyright 2020 ABB All rights reserved HZTL455311P0002_EN Rev A July 2020 Fig 10 Finding the Operation Manual online Page 17 17...

Page 20: ...roduct on our website see Operation Manuals Copyright 2020 ABB All rights reserved Operation Manual Contact information ABB Switzerland Ltd Turbocharging Bruggerstrasse 71 a CH 5401 Baden Switzerland...