ABB ACS 600 MultiDrive, Hardware Manual

Page 1: ...ACS ACC ACP 604 607 Frequency Converters 55 to 630 kW 75 to 700 HP ACS 600 ACS 600 Hardware Manual This manual includes Safety Installation Maintenance Product Information...

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Page 3: ...HP Hardware Manual This manual concerns the ACS 607 ACC 607 and ACP 607 frequency converters and the ACS 604 ACC 604 and ACP 604 frequency converter modules In the text they are collectively referred...

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Page 5: ...AUTION Aims to draw special attention to a particular issue Note Gives additional information or points out more information available on the subject Dangerous Voltage WARNING warns of situations in w...

Page 6: ...control terminals UDC UDC R and R terminals carry a dangerous DC voltage over 500 V There can be dangerous voltages inside the ACx 600 from external control circuits when the ACx 600 input power is s...

Page 7: ...eration outside the nominal voltage range should not be attempted as overvoltages can result in permanent damage to the ACx 600 Earth Ground Fault Protective Function The ACx 600 is equipped with an i...

Page 8: ...of the motor to fulfil the following requirements may shorten its life Motor Insulation Requirement The requirement of motor insulation level in ACx 600 frequency converter drive is given below Motor...

Page 9: ...ACx 600 Symbol Definition UN nominal mains voltage LL peak line to line voltage at motor terminals Rise time t 0 8 LL du dt Rise time is line to line voltage change rate at motor terminals the interva...

Page 10: ...d will degrade motor control accuracy They can cause permanent damage to the ACx 600 or themselves due to the rapid changes in the ACx 600 output voltage If there are power factor compensation capacit...

Page 11: ...k up Make sure that earthing grounding conductors are adequately sized as required by safety regulations In CE compliant installations and in other installations where EMC emissions must be minimized...

Page 12: ...same voltage level as the converter main circuit from other low voltage circuits 3 An external thermistor relay is used The insulation of the relay must be rated for the same voltage level as the con...

Page 13: ...o be lifted by running lines under the unit The ACx 607 centre of gravity is quite high and there is the risk of overturning The ACx 607 can be laid on its back to fit through confined spaces Exercise...

Page 14: ...Safety Instructions xii ACx ACS ACC ACP ACS ACC ACP 604 607 Frequency Converters...

Page 15: ...Mechanical Installation xi Table of Contents Chapter 1 Introduction General 1 1 Delivery Check 1 1 ACx 604 607 Type Code 1 2 Inquiries 1 3 Chapter 2 Mechanical Installation Installation Procedure ACx...

Page 16: ...A 9 NIOC Board A 10 Optional Terminal Block X2 A 11 Optional Terminal Block 2TB A 12 NIOCP Board A 13 NIOC and NIOCP Board Specifications A 14 Encoder Signals A 16 Enclosures Space Requirements A 17 C...

Page 17: ...6 3 DUGZDUH 0DQXDO Y Appendix B ACx 607 Dimensional Drawings...

Page 18: ...YL 6 3 DUGZDUH 0DQXDO...

Page 19: ...modules see also Converter Module Installation in User defined Cabinet For types ACx 607 0400 3 and 0490 5 6 and up see also ACS 600 Power Extension Range Supplement The supplement covers dimensional...

Page 20: ...V a c 5 380 400 415 440 460 480 500 V a c 6 525 550 575 600 660 690 V a c 12 14 Option 1 Option 2 Option 3 15 Application Software Appendix A Application Programs x Languages and Application Macro Opt...

Page 21: ...hould be addressed to the local ABB representative quoting the type code and the serial number of the unit If the local ABB representative cannot be contacted inquiries should be addressed to ABB Indu...

Page 22: ...Chapter 1 Introduction 1 4 ACS ACC ACP 604 607 Frequency Converters...

Page 23: ...fore the ACx 607 is placed in such a position ACx 607 can be installed with its back against a wall Sufficient room around the ACx 607 is required to enable cooling air flow service and maintenance Th...

Page 24: ...Chapter 2 Mechanical Installation 2 2 ACS ACC ACP 607 Frequency Converters Figure 2 1 ACx 607 installation on floor or 4 fastening hooks 3 holes...

Page 25: ...mains 1 Check that the motor cable is disconnected from the ACx 600 output terminals U2 V2 and W2 2 Measure the insulation resistances of motor cable and the motor between each phase and Protective Ea...

Page 26: ...f the cable must be rated according to permissible touch voltage appearing under fault conditions so that the fault point voltage will not rise too high when an earth fault occurs The voltage rating o...

Page 27: ...The minimum requirement of the motor cable shield of the ACx 600 is shown below It consists of a concentric layer of copper wires with an open helix of copper tape The better and tighter the shield is...

Page 28: ...or the pulse encoder signals Employ one individually shielded pair for each signal Do not use common return for different analogue signals A double shielded cable is the best alternative for low volta...

Page 29: ...le and control cables be installed on separate trays minimum distance 500 mm Long parallel runs of motor cable with other cables should be avoided in order to decrease electromagnetic interference cau...

Page 30: ...d if the PE rail of ACx 607 is not earthed via separate PE conductor or via cable screen 3 used only if local safety regulations do not accept earthing of the ACx 607 and the motor merely through the...

Page 31: ...ate to gain access to the mains and motor cable terminals 4 Measure the voltage between each input terminal U1 V1 W1 and earth with a multimeter impedance at least 1 M to ensure that the frequency con...

Page 32: ...ables to the PE terminal of the cabinet 12 Connect the separate PE conductor if used to the PE terminal of the cabinet Mains and Motor Cable Connections 13 Connect the phase conductors of the mains ca...

Page 33: ...orrespond to the supply voltage To access the transformer remove the front cover of the converter unit with the ABB logo After adjusting the voltage put the plate back into its place 17 Cabinets with...

Page 34: ...conductive cushions 3 Strip off the cable plastic sheath above the base plate only a distance wide enough to ensure proper connection of the bare screen and the EMI conductive cushions 4 Earth the scr...

Page 35: ...late together such that the EMI conductive cushions press tightly round the screen 5 Lock the two parts of the lead through plate by tightening the position screws 6 Connect the control cables in appr...

Page 36: ...earthing of the other end of the encoder cable shield QVWDOODWLRQ RI 2SWLRQDO 0RGXOHV DQG ULYH LQGRZ This section gives general installation instructions for DriveWindow PC tool and ACx 600 optional...

Page 37: ...includes channels CH0 to CH3 on NDCO board when NAMC 11 board is used Observe colouring codes when installing fibre optic cables Blue connectors should go to blue terminals and grey connectors to grey...

Page 38: ...the power supply connection vary Consult adapter module manual T R I O Extension Module ACx 600 NAMC NIOC NIOC Terminal X23 The terminals for the power supply connection vary Consult module manual CH...

Page 39: ...X23 The terminals for the power supply connection vary Consult module manual CH2 The ACP 600 supports the NTACP Double Pulse Encoder instead See NTACP Installation and Start up Guide Pulse Encoder Mod...

Page 40: ...Chapter 3 Electrical Installation 3 16 ACS ACC ACP 604 607 Frequency Converters...

Page 41: ...freely Check the applicability of the motor and the driven equipment See Appendix A Motor Connection ELECTRICAL INSTALLATION see Chapter 3 Electrical Installation If the ACx 600 is connected to uneart...

Page 42: ...ency Converters Check that control connections inside the frame are OK Check that there are no tools or other foreign objects inside the cabinet With bypass connection check that mains voltage cannot...

Page 43: ...equency converter usage and ambient temperature Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning If...

Page 44: ...Chapter 5 Maintenance 5 2 ACS ACC ACP 604 607 Frequency Converters...

Page 45: ...1502 490 400 500 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V ACx 604 607 0120 5 135 149 120 90 100 112 168 112 224 100 75 75 R7 ACx 604 607 0140 5 164 180 140 110 125 135...

Page 46: ...er PN typical motor power The power ratings in kW apply to most IEC 34 motors The power ratings in HP apply to most four pole NEMA rated motors Phd typical motor power The power ratings in kW apply to...

Page 47: ...the derating factor is 100 1 5 10 C 85 or 0 85 The output current is then 0 85 I2N or 0 85 I2Nsq or 1 I2hd Normal Use Heavy duty Use ACS 604 607 Type Duty Cycle 1 10 min Duty Cycle 1 10 min Duty Cycle...

Page 48: ...oad Motor Connection Voltage U2 0 to U1 3 phase symmetrical Frequency DTC mode 0 to 3 2 fFWP Maximum frequency 300 Hz fFWP fFWP Frequency at field weakening point UNmains Mains input power voltage UNm...

Page 49: ...l 1 Air Temperature 0 to 40 C 32 to 104 F 2 IP 21 22 and ACx 607 IP 54 0 to 25 C 32 to 77 F 2 ACx 601 IP 54 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Relative Humidity 5 to 95 Max 95 Max 95 No con...

Page 50: ...43620 Size Type DIN 43653 Size ACx 60x 0100 3 ACx 60x 0120 5 ACx 60x 0120 3 ACx 60x 0140 5 ACx 60x 0140 3 ACx 60x 0170 5 400 105000 660 Bussmann 170M3819 1 170M3019 1 ACx 60x 0170 3 ACx 60x 0210 5 550...

Page 51: ...on This kit is used in frame size R7 frequency converters input cable terminal and includes screws The conductor is plugged into the kit without a cable lug Bus bar connection with hole requiring bolt...

Page 52: ...44 2x 12 185 2x 12 240 44 M12 30 ACx 607 0210 3 0260 5 0210 6 2x 12 185 2x 12 240 44 2x 12 185 2x 12 240 44 M12 30 ACx 607 00260 6 2x 12 185 2x 12 240 44 2x 12 185 2x 12 240 44 M12 30 ACx 607 0260 3...

Page 53: ...the control panel code 16th digit of the ACS 600 type code will contain a 4 or 5 Refer to Chapter 2 for the ACS 600 type code description An optional terminal block can be designated X2 IEC standard d...

Page 54: ...peed select 2 7 24V 24 V d c max 100 mA 8 24V 9 DGND Digital Ground X23 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 2 GND X25 1 RO11 Relay output 1 Ready 2 RO12 3 RO13 X26 1 RO21 Rela...

Page 55: ...4V 24 V d c max 100 mA 20 8 24V 21 9 DGND Digital Ground X23 22 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 23 2 GND X25 24 1 RO11 Relay output 1 Ready 25 2 RO12 26 3 RO13 X26 27 1 RO...

Page 56: ...elect 2 21 7 24V 24 V d c max 100 mA 22 8 24V 23 9 DGND Digital Ground 24 X23 25 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 26 2 GND 27 X25 28 1 RO11 Relay output 1 Ready 29 2 RO12 3...

Page 57: ...5 DI5 ACC DEC 1 2 SEL 6 DI6 Not defined 7 DI7 8 DI8 9 DI9 10 DI10 11 DI11 12 DI12 13 24 DV Control Voltage Output 14 24 DV 15 24 DV 16 DGND Digital Ground Terminal Block X4 1 24 V Auxiliary Voltage O...

Page 58: ...Coefficient 100 ppm C max Input Updating Time 12 ms ACS 600 44 ms ACC 600 1 ms ACP 600 Two Bipolar Differential Voltage Inputs 10 V Rin 30 k Common Mode Voltage 20 VDC max Common Mode Rejection Ratio...

Page 59: ...ital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage 500 VAC 1 minute Input Updating Time 1 ms An external 24 VDC supply can be used instead of the internal supply Filtering Ti...

Page 60: ...supply frequency 200 kHz supply cable resistance compensation COMBICON connector 15 pins Meets the EIA standard RS 422 Required Encoder Type the type listed here or equivalent GI 356 IRION VOSSELER RO...

Page 61: ...IP 22 300 12 300 12 50 50 2 2 20 0 0 8 0 6043 frames R8 and R9 IP 00 400 16 0 0 0 50 0 2 100 0 4 0 607 Drives MNS cabinet IP 214 22 IP 42 54 200 8 0 0 0 0 200 0 8 0 First digit of IP number protection...

Page 62: ...60x 60x 604 607 Flow m3 h ACx 60x 0100 3 0120 5 0100 6 660 ACx 60x 0120 3 0140 5 0120 6 660 ACx 60x 0140 3 0170 5 0140 6 0170 6 1640 ACx 60x 0170 3 0210 5 0210 6 1640 ACx 60x 0210 3 0260 5 0260 6 164...

Page 63: ...89 428 16 85 88 194 0140 3 0170 5 0140 6 0170 6 1250 49 2 462 524 18 19 20 63 407 16 135 297 0170 3 0210 5 0210 6 1250 49 2 462 524 18 19 20 63 407 16 140 308 0210 3 0260 5 0260 6 1250 49 2 462 524 18...

Page 64: ...12303 32 7 48 4 644 25 35 345 3905 749 858 0260 3 20781 23162 81 8 91 2 830 12303 32 7 48 4 644 25 35 370 814 0320 3 20781 23162 81 8 91 2 830 12303 32 7 48 4 644 25 35 370 814 0320 5 0320 6 20781 231...

Page 65: ...32 7 1230 48 4 0140 5 830 32 7 1230 48 4 0120 6 830 32 7 1230 48 4 0140 3 1230 48 4 1230 48 4 0170 5 1230 48 4 1230 48 4 0140 6 1230 48 4 1230 48 4 0170 3 1230 48 4 1530 60 2 0210 5 1230 48 4 1230 48...

Page 66: ...Control processes that require torque control Sequential Control operation at preset constant speeds User macro 1 2 user s own customised parameter settings Pump and Fan Control Pump and Fan Control...

Page 67: ...rque Control Sequential Control English UK Am French Spanish Portuguese Pump and Fan Control F PFC Pump and Fan Control English UK Am German Italian Dutch G Pump and Fan Control Hand Auto English UK A...

Page 68: ...d PFC M F Crane MotionControl System Programm Supervision Functions Satndard PFC M F Crane Motion Control System ACx 600 temperature Analogue input below minimum value Speed 2 2 2 Overcurrent Loss of...

Page 69: ...nd options are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulation...

Page 70: ...ted for frequency converters The ACx 607 frequency converters 55 kW to 630 kW comply with the EMC Directive in industrial low voltage network public low voltage network restricted distribution and IT...

Page 71: ...er supply network which supplies buildings used for domestic purposes ACS 600 Type Type Code Character no EMC Filter Selections No EMC Filter Selections ACS ACC ACP 601 ACxxxxxxxxxxxxxxxxxxxx 20 0 9 A...

Page 72: ...x 601 604 607 frequency converters comply with the European Union Machinery Directive 89 392 EEC requirements for an equipment intended to be incorporated into machinery UL CSA Markings The UL ULC CSA...

Page 73: ...sclaimed by ABB and all equipment manufacturers Correction of nonconformities in the manner and for the period of time provided above shall be the Purchaser s exclusive remedy and shall constitute ful...

Page 74: ...re specified in the sales terms conditions or guarantee terms These terms are available on request If you have any questions concerning your ABB frequency converter please contact the local distributo...

Page 75: ...ACS ACC ACP 607 Frequency Converters B 1 SSHQGL LPHQVLRQDO UDZLQJV The following drawing package is effective from 5 10 1998...

Page 76: ...Appendix B ACx 607 Dimensional Drawings B 2 ACS ACC ACP 607 Frequency Converters...

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Page 94: ...ABB Industry Oy Drives P O Box 184 FIN 00381 HELSINKI FINLAND Telephone 358 10 22 2000 Telefax 358 10 22 22681 3AFY 61201394 R0525 REV A EFFECTIVE 5 10 1998 EN Appendix B 5 10 1998...