ABB ACS880 Series, Supplement Manual

Page 1: ...ABB industrial drives Supplement ACS880 Centrifuge Decanter control program N5150...

Page 2: ...epresentative Drive hardware manuals Code English ACS880 01 drives hardware manual 3AUA0000078093 Drive firmware manuals and guides ACS880 primary control program firmware manual 3AUA0000085967 ACS880...

Page 3: ...80 Centrifuge Decanter control program N5150 3XXXxxxxxxxxxx Rev x EN EFFECTIVE 2013 05 30 Copyright 2017 ABB All Rights Reserved 2 Quick start up guide Table of contents 3AXD50000016078 Rev B EN EFFEC...

Page 4: ......

Page 5: ...r 12 Parameter settings 12 Decanter scroll fault supervision 14 Decanter connection example 14 3 Centrifuge program features Contents of this chapter 15 Centrifuge control program 15 Centrifuge operat...

Page 6: ...gging 28 5 Signals and parameters Contents of this chapter 29 Terms and abbreviations 30 Summary of parameter groups 30 Parameters listing 31 09 Centrifuge 31 74 Centrifuge Decanter control 34 75 Cent...

Page 7: ...e Centrifuge Decanter control program N5150 version ACDLx v1 10 0 0 or later comes with a license key on the ZMU 02 memory unit The program activates only after recognizing the key and correspondingly...

Page 8: ...ended audience The reader of this manual is expected to have a basic knowledge of ABB products terminologies standard electrical wiring practices electronic components and electrical schematic symbols...

Page 9: ...t liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information Term Abbreviation Expansion Definition A...

Page 10: ...6 Introduction...

Page 11: ...ll electrical installation and maintenance work on the drive should be carried out by qualified electricians only Never work on the drive the brake chopper circuit the motor cable or the motor when po...

Page 12: ...ate default relay outputs and default actual values on the control panel with parameters 10 24 10 32 See ACS880 primary control program firmware manual 3AUA0000085967 English 5 Set speed limits with f...

Page 13: ...ar 09 01 bit 1 2 COM 3 NO 1 NC Relay output 2 250 V AC 30 VDC 2 A Washing Par 09 01 bit 4 2 COM 3 NO 1 NC Relay output 3 250 V AC 30 VDC 2 A Unloading Par 09 01 bit 7 2 COM 3 NO XD24 1 DIIL Digital in...

Page 14: ...5 Activate Bowl drive with following parameters 78 01 Decanter mode select 78 07 Bowl belt D1 78 08 Bowl belt D2 6 Activate Scroll drive with following parameters 78 01 Decanter mode select 78 02 Dec...

Page 15: ...ing 250 V AC 30 VDC 2 A 2 COM 3 NO 1 NC Fault 1 250 V AC 30 VDC 2 A 2 COM 3 NO XD24 1 DIIL Digital interlock 2 24VD 24 V DC 20 mA 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 5 DIOGND Digital in...

Page 16: ...M F communication port fiber optic channel selection Slot 1B See ACS880 primary control program firmware manual 3AUA0000085967 English 60 02 M F node address 1 See ACS880 primary control program firmw...

Page 17: ...re manual 3AUA0000085967 English 20 01 Ext1 commands M f link See ACS880 primary control program firmware manual 3AUA0000085967 English 22 11 Speed ref1 source M f reference 1 See ACS880 primary contr...

Page 18: ...r connection example The connection illustrated below stops the Bowl drive and the Scroll drive in the event of scroll fault Figure 2 Decanter connection ACS880 24VD DIIL Relay Output 3 FAULT 1 Bowl d...

Page 19: ...gure 3 Centrifuge operation The Centrifuge operation is based on the principle of centrifugal force The Centrifuge accelerates to a pre determined filling speed and then the feed input is initiated As...

Page 20: ...and points to the related parameter setting Stage No Stage description Centrifuge operation See parameter 1 Drive starts accelerating the Centrifuge to filling speed Drive starts accelerating the Cen...

Page 21: ...e Centrifuge sequence The Centrifuge reset sequence starts the Centrifuge sequence from the start and clears all the actual signals in group 09 Centrifuge To reset the Centrifuge sequence through I O...

Page 22: ...operation of the drive by parameters However the standard parameters have a fixed set of choices or a setting range To further customize the operation of the drive an adaptive program can be construct...

Page 23: ...ures The main features of Decanter drive are Accurate speed and torque control without pulse encoder feedback Direct communication between Bowl drive and Scroll drive DDCS optical link Automatic scali...

Page 24: ...ce delta speed between the bowl and the scroll influences directly to remove the solid particles The master speed bowl actual speed is sent from the Bowl drive through the DDCS link to the Scroll driv...

Page 25: ...eed reference selection and Start Stop commands are defined in parameter groups 20 and 22 Speed reference control functions the same way as EXT1 command in the standard control program Typically Bowl...

Page 26: ...ceeds the given reference Differential speed correction can be adjusted with separate integrator gain and scaling factors of the Torque window control using following parameters 78 12 Torque window se...

Page 27: ...control is activated by setting the gain greater than zero The control is active with all actual torque values Direct torque compensation can be adjusted with separate integrator and gain Use the Tor...

Page 28: ...Value 12 12 Scaled AI1 DDCS 62 26 M F Data 2 value 30 12 Maximum speed Value Value 30 11 Minimum speed 78 07 Bowl belt D1 Value 78 08 Bowl belt D2 Value 09 12 bit 2 Scroll running JOGGING FUNCTION Val...

Page 29: ...ed by setting the below listed parameters in the parameter group 78 Decanter control D1 D2 D3 and D4 are Bowl and Scroll drives as represented in the above figure The communication between the Scroll...

Page 30: ...Gearbox ratio 78 10 Scroll belt D3 1 x value of D3 78 11 Scroll belt D4 Value of D4 Back drive variant B Figure 8 Back drive variant B decanter centrifuge If Bowl motor is rotating in the forward dir...

Page 31: ...Bowl belt D1 Value of D1 78 08 Bowl belt D2 Value of D2 Scroll drive parameter settings 78 01 Decanter mode select Scroll 78 04 Delta speed function Backward drive 78 07 Bowl belt D1 Value of D1 78 0...

Page 32: ...F link Bowl drive parameter settings 78 01 Decanter mode select Bowl 78 07 Bowl belt D1 Value of D1 78 08 Bowl belt D2 Value of D2 Scroll drive parameter settings 78 01 Decanter mode select Scroll 78...

Page 33: ...hapter describes the actual signals and user adjustable parameters specific to the Centrifuge and Decanter control program Refer these parameters in addition to the actual signals and parameters descr...

Page 34: ...for each selection 16 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 16 bit value is selected for transmission to an external sys...

Page 35: ...77 05 Washing speed 5 Spinning Drive is at spinning speed See parameter 77 02 Spin speed 6 Decelerating to unload speed Drive is decelerating to unload speed See parameter 77 08 Dec time to unload spe...

Page 36: ...Bowl status word 1 1 Actual signals No Name Value Description Def FbEq16 Bit Name Description 0 Speed over limit 1 Speed over limit reached 1 Torque over limit 1 1 Torque over limit 1 reached 2 Torqu...

Page 37: ...ual Displays actual scroll speed reference Note Applicable only when drive is selected as scroll drive for Decanter 18000 0 18000 0 rpm Actual scroll speed reference 1 1 rpm 9 21 Delta speed torque wi...

Page 38: ...fuge function 2 75 75 Centrifuge function Settings for Centrifuge operation sequence control 75 01 Pattern reset selection Resets the centrifuge sequence Note The drive must be stopped before reset is...

Page 39: ...Spin speed Defines spinning speed 1000 0 rpm 0 0 30000 0 rpm Spinning speed 10 1 rpm 77 03 Unload speed Defines unloading speed 30 0 rpm 0 0 30000 0 rpm Unloading speed 10 1 rpm 77 04 Prewashing spee...

Page 40: ...tes internal DDCS communication Not selected Not selected Not selected 0 Bowl Drive operates as Bowl drive 1 Scroll Drive operates as Scroll drive 2 78 02 Decanter control selection in scroll Selects...

Page 41: ...erential speed reference delta speed of Decanter Control AI1 scaled Zero Zero 0 AI1 scaled Analog input 1 scaled 1 AI2 scaled Analog input 2 scaled 2 Comm ref 1 Fieldbus communication reference 1 3 D...

Page 42: ...te torque window control though DI5 6 DI6 Activate torque window control though DI6 7 Comm CW Fieldbus communication control word 8 Other See Terms and abbreviations on page 30 78 13 Torque ref select...

Page 43: ...Selects the source to activate Clean up function The function delays the Stop command for 200 ms The Scroll drive remains running if the DC undervoltage controller of the Bowl drive is active even if...

Page 44: ...drive is stopped and started again Drive starts to follow jogging reference when Jogging function is active and when Start command is given Not selected Not selected Not selected 0 Selected Selected 1...

Page 45: ...ward Defines time period to jog backwards 20 0 s 0 3000 0 s Jog backward time in seconds 10 1 s 79 05 Decanter jog ramp time Defines ramping time for jogging 20 0 s 0 3000 0 s Decanter jog ramp time 1...

Page 46: ...42 Signals and parameters...

Page 47: ...0 Pre wash time too long Pre wash speed is higher than fill speed Decrease pre wash time or prewash speed See parameters 77 04 Prewashing speed and 77 10 Prewashing time E201 Wash time too long Wash s...

Page 48: ...eter 75 03Accelerate to spin selection E204 Cycle time exceeds max time Total machine cycle time is higher than maximum machine time Decrease total machine value See parameters 77 10 Prewashing time a...

Page 49: ...tacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manual...

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