ABB Cassia DODGE, User Manual

Page 1: ...DODGE On Premise Gateway User Guide EtherNet IP OPC UA ...

Page 2: ...5 3 4 Update Sensor Firmware 7 3 6 Replacing a Sensor 7 4 OPC UA SERVER CONFIGURATION 8 4 1 Before You Begin 8 4 2 Connecting to OPC UA Clients 8 4 2 1 Checking Sensor Parameters 8 4 2 2 Monitor Sensor Parameter 9 4 2 3 Observing New Data of a Sensor Parameter 9 5 ETHERNET IP CONFIGURATIONS 9 5 1 Changing EtherNet IP Operation 9 5 2 EtherNet IP Tag Writer Operation 9 5 2 1 Viewing Sensor Details 9...

Page 3: ...ocol and OPC Unified Architecture UA to collect data from ABB Smart Sensors for mechanical products The Key Performance Indicator KPI values are Surface temperature Acceleration RMS Velocity RMS The gateway application offers an interface for OPC UA server and EtherNet IP that can support Up to 20 ABB Smart Sensors for mechanical products Up to 10 OPC UA clients Up to 5 EtherNet IP based devices T...

Page 4: ...larly defined period or never Options show more settings Export Configuration export current list of sensors and settings Export Last 1 Day History Export Last 7 Days History Export Debug Logs Change Units Imperial or Metric Details show more information Read sensor details and last performed measurement Read Update measurement interval and accelerometer range Read firmware version Synchronize clo...

Page 5: ...ring list 1 Select Sensors in the monitoring list 2 Click Delete 3 Click Yes 3 1 Adding Sensors to Monitoring List From the OPC UA page or EtherNet IP page 1 Click Scan 2 Click Add on the chosen sensor NOTE To add a sensor on the EtherNet IP page input the IP address to the PLC controller Figure 4 EtherNet IP Page Figure 5 Add Sensor to OPC UA Figure 6 Add Sensor to EtherNet IP Figure 7 Sensor Syn...

Page 6: ...lick Open 3 3 Refreshing Monitoring List To change refresh rate in the monitoring list 1 Click on the Refresh drop down list 2 Choose desired option from list 3 4 Changing Existing Options To change existing options 1 Click Options To change unit 1 Select Imperial or Metric from the drop down list 2 Click Save Figure 10 Refresh Rate Figure 11 Options Selection Figure 12 Unit Selection Figure 13 Ex...

Page 7: ...form app and web portal for mechanical products mentioned in section 1 4 of this guide 3 Click Restore 3 5 Viewing Sensor Details Once all sensors have been added the sensor data can be viewed from within the OPC UA or EtherNet IP page Click Details for the desired sensor The sensor details screen from the OPC UA page contains 2 tabs while the EtherNet IP page contains 3 tabs 3 5 1 Measurement Tab...

Page 8: ...Interval and Accelerometer Range The Settings tab displays the sensor s current measurement interval and accelerometer range and allows changes to be made as needed By default the sensor measurement interval is 1 hour and the accelerometer range is 2g However if the measurement interval and accelerometer range need to be changed complete the following steps 1 Click on the Settings tab 2 Click Read...

Page 9: ...herNet IP pages 3 5 3 4 Update Sensor Firmware In order to update sensor firmware 1 Click Select File NOTE Please contact Smart Sensor for Mechanical Products technical support by phone at 1 864 284 5700 ext 6 or by email at us mptsensortechsupport abb com to obtain the sensor firmware file 2 Locate the sensor firmware file on your PC and click Open 3 Click Install Figure 26 Select File Figure 27 ...

Page 10: ...LC tags please refer to section 5 2 2 Configuring EtherNet IP Tag Writer Inside Studio 5000 4 OPC UA SERVER CONFIGURATION 4 1 Before You Begin Ensure that the OPC UA clients can ping the gateway 4 2 Connecting to OPC UA Clients There are many OPC UA client software options available in the industry For this user guide Prosys OPC UA Client is used 1 Launch Prosys OPC UA Client application 2 Write o...

Page 11: ...ving New Data of a Sensor Parameter To observe new data of a certain variable 1 Set Publishing Interval to 50 2 Click on the checkbox in the Graph column 3 Set Show Data for seconds to 3600 4 Observe new data in the rms tab 5 ETHERNET IP CONFIGURATIONS 5 1 Changing EtherNet IP Operation EtherNet IP setup supports two modes of operation Select the appropriate mode for the PLC prior to viewing senso...

Page 12: ...AC address the serial number and the sensor parameters data from the last measurement performed See table below with PLC Tags and their types Parameter PLC Tag Type Acceleration RMS _10015901_acc_rms DINT Velocity RMS _10015901_vel_rms DINT Surface Temperature _10015901_skin_temp DINT Timestamp _10015901_time DINT Units _10015901_units DINT NOTE SN Serial Number of specific sensor example _1002107...

Page 13: ...e field 4 Click Next 5 Click Finish New instance of Logix designer will be opened 5 Save the project Upload tags when prompted 6 Navigate to monitor tags 5 3 CIP Server Operation 5 3 1 Viewing Sensor Details Ensure CIP operation is selected Refer to section 5 1 Changing EtherNet IP Operation To view selected sensor details 1 Click Details for selected sensor The Measurement tab contains informatio...

Page 14: ... controller mode can be changed back to remote run Click Yes 6 Choose Select Path button 7 Select your controller Figure 54 Finish New Project Figure 55 Select Path Figure 56 Select Controller Figure 57 Download Controller Figure 58 Download Process Figure 59 Remote Run Confirmation ...

Page 15: ...figuration Assembly Instance 151 Configuration Size 4 1 Assigned Cassia IP during local network configuration 2 Reserved locations for 6 parameters 20 sensors 6 Click OK 7 Change Requested Packet Interval to 200ms and click OK 10 When everything is ready Logix designer shows Rem Run in the marked box 5 3 3 Create New Module 1 Click Go Offline 2 Right click on Ethernet and choose New Module Figure ...

Page 16: ... in section 3 5 Viewing Sensor Details Measurement Tab of the EtherNet IP Page 5 3 4 Inputs and Outputs Data 1 Double click on the Controller Tags in the Controller Organizer 2 Expand Cassia I Data Figure 65 Requested Packet Interval Figure 66 Controller Organizer Figure 67 Controller Tags Figure 68 Go Online Figure 69 Download Project Figure 70 Measurement Tab ...

Page 17: ..._skin_temp REAL sensor1_units BOOL sensor1_time DINT 4 Go Offline to change Data Type 5 Double click MainProgram 6 Go to the Configuration tab and select Conversion for Main and none For Fault 5 3 5 Converting Data 1 Right click on Tasks MainProgram and choose Add New Routine 2 Write Name Conversion and select Type Structured Text Click OK Figure 71 Tag Value Figure 72 Add New Routine Figure 73 Ne...

Page 18: ...the following text into the Conversion routine vel_rms_divider 1000 acc_rms_divider 2048 skin_temp_divider 10 sensor1_serial_number cassia I Data 0 sensor1_acc_rms cassia I Data 1 acc_rms_divider sensor1_vel_rms cassia I Data 2 vel_rms_divider sensor1_skin_temp cassia I Data 3 skin_temp_ divider sensor1_time Cassia I Data 4 sensor1_units cassia I Data 5 0 9 Click Save 10 Go Online and download pro...

Page 19: ...ner click Other tab Scroll down to Update Router s Firmware and click on Select File NOTE Please contact Smart Sensor for Mechanical Products technical support by phone at 1 864 284 5700 ext 6 or by email at us mptsensortechsupport abb com to obtain the firmware file Locate the file on your PC provided to update the router s firmware and click Open Figure 82 Click on Other Tab Figure 83 Update Rou...

Page 20: ...the top banner click on Container tab Scroll down to the Installed APP s section and click on Select File NOTE To download the On Premise Gateway application file follow the link below The application file will be under Software in the Literature tab https dodge ptplace com productDetail _pn 749923 referenc e TopNav searchTerm 749923 Locate the file on your PC provided to install application and c...

Page 21: ... of the operating system on which the application is running PLC stands for Programmable Logic Controller and is a ruggedized computer used for industrial automation These controllers can automate a specific process machine function or an entire production line BLE stands for Bluetooth Low Energy which is a variation of Bluetooth wireless standard designed for low power consumption 7 KNOWLEDGE BAS...

Page 22: ... Jr Street Fort Smith AR 72901 Ph 1 479 646 4711 Mechanical Power Transmission Support Ph 1 864 297 4800 new abb com mechanical power transmission baldor com ABB Motors and Mechanical Inc MN3093 All Rights Reserved Printed in USA 09 2021 mn3093 0921 ...