ABB EP010, User'S And Operator'S Manual

Page 1: ...1SDH000510R0001 L2388 EP010 ABB SACE EP010 Modbus FBP Interface User and Operator Manual ...

Page 2: ...10 7 2 6 Technical data 8 2 6 1 General data 8 2 6 2 Power supply for EP010 8 2 6 3 Connection of the FieldBusPlug 8 2 6 4 Connection to a Modbus device 8 2 6 5 LED displays 9 2 6 6 Mechanical data 9 2 7 Identification 10 2 8 Product specification 10 2 8 1 Start up 10 2 8 2 Run state 10 2 8 2 1 Communication with the FBP 11 2 8 2 2 Communication with the Modbus device 11 2 8 3 Command interface 11...

Page 3: ... 4 6 3 Deleted 28 INDEX OF FIGURES PAGE Figure 1 Concept Diagram 4 Figure 2 Terminals indicators and operating elements on the front plate 4 Figure 3 FBP port socket 5 Figure 4 Modbus port terminals 5 Figure 5 Connections 6 Figure 6 Human Machine Interface HMI 9 Figure 7 Dimensions for mounting 9 Figure 8 EP010 PR222DS PD wiring diagram 14 Figure 9 EP010 PR122 3 wiring diagram 18 INDEX OF TABLES P...

Page 4: ...s to all the EP010 versions 1 2 Acronyms and Definitions 1 2 1 Acronyms CB Circuit Breaker EDS DeviceNet Electronic Data Sheet FBP Field Bus Plug GSD Profibus Gerätestammdaten En device data base literal or Generic Station Description HMI Human Machine Interface LED Light Emitting Diode RX Transmission TX Reception WD Watchdog 1 2 2 Definitions Device a device connected to the EP010 Modbus port In...

Page 5: ...r with the FieldBusPlug a connection between a fieldbus and the device connected to the EP010 Modbus port Power supply for EP010 comes directly from the Field Bud Plug The connected device however must have its own power supply Figure 1 Concept Diagram 2 2 Device description Figure 2 Terminals indicators and operating elements on the fron plate EP010 Device 1 B L A FBP ...

Page 6: ...bus lines and power supply lines can cause a destruction of the EP010 The field bus plug is plugged into this connector and fixed using the supplied fixing screw 2 2 2 Modbus terminals Figure 4 Modbus port terminal PIN DESCRIPTION 1 24 V DC standard power supply unit 2 Diagnostic request trigger 3 0 V DC standard power supply unit 4 Serial data TX 5 Serial data RX male ...

Page 7: ... LEDs LED on means TX Modbus message sending RX Modbus message receving They switch according to the communication messages traffic The presence of the power supply from the FBP is indicated by a green LED If the unit detects an error his is indicated by a red LED or by a yellow LED 2 3 Electrical connections Installation and maintenance have to be performed according to the thecnical rules codes ...

Page 8: ...addressing 2 4 1 Addressing using a handheld programming unit The address is set on the field bus plug by means of the programming unit For this purpose the cable of the field bus plug is disconnected from the bus and than connected to the handheld programming unit The ABB FBP Addressing Interface CAS21 FBP 0 Order n 1SAJ929003R0001 is the requested handheld programming unit 2 4 2 Addressing via t...

Page 9: ...T yes PROFIBUS DP yes EP010 supports only the long serial protocol to communicate with the FBP Therefore the AS i P and AS i Fieldbus Plugs cannot be used with the EP010 When a Profibus FBP is used the EP010 GSD file associated to the connected device is required When a deviceNet FBP is used the relevant EP010 EDS file associated to the connected device is reqiuired They can be downloaded from the...

Page 10: ...ed 2 6 6 Mechanical data Mounting on DIN rail according to DIN EN 50022 35 The DIN rail is positioned aligned between the top edge and the lower edge of the unit Width x Height x Depth 36 x 90 x 62 mm Wiring method screw terminals Mounting position preferred orientation of connecting terminals up and downwards Weight 0 102 kg Dimensions for mounting refer to the following figure Figure 7 Dimension...

Page 11: ...pecification 2 8 1 Start up At power up or after a reset beginning with all the LEDs switched OFF a diagnostic process starts and the following sequence is performed Table 4 Start up LEDs sequence Then all LEDs stay ON for about 500 ms After this time 1 all the LEDs are switched OFF 2 the WD LED flashes a number of times depending on the device that can be connected on the Modbus port 3 the EP010 ...

Page 12: ... Modbus RTU query sending from EP010 to device is started when the FBP communication between the FBP and the EP010 is started Modbus RTU communication between EP010 and the device i e stop query sending is stopped when the communication between the FBP and the EP010 is stopped EP010 considers Modbus device to be disconnected when there is a checksum CRC error in a response telegram or there is no ...

Page 13: ...Table 7 Diagnostic codes WORD DESCRIPTION 1st Least Significant Word Command value 2nd Most Significant Word Command parameter Meaning Description 1 No device communication No device phisically connected OR message CRC error 2 Wrong device connected The connected device Slave ID is NOT the right one 3 Device not initialized The connected device has not been correctly initialized at the end of manu...

Page 14: ...oting Depending on the status and behaviour of the LEDs it s possible to get locally some informa tion Table 8 Troubleshooting NOTE the PWD LED is always ON if the EP010 is powered Symptom Diagnosis 1 Some or all LEDs still ON after start up sequence SW HW bug 2 TX LED flashes very fast and No response from the device FAULT LED flashes at 2 Hz and FBP LED flashes at 2 Hz 3 FAULT LED flashes at 2 H...

Page 15: ...ed Reset after read 2 CB command executed Reset after read 3 Electronic Trip Test Reset after read 4 Self Supply Reset after read 5 Test Unit connected Reset after read 6 Any Alarm 7 Any Trip 8 CB Tripped 9 CB Open Closed CB Open CB Closed In 2 0 1 2 Yes 10 Trip Command Fail 11 Other Trip 12 Operating Mode Local Remote Remote Local 0 1 13 Programming OK 14 Programming Fail 15 Manual Electronic Ele...

Page 16: ...s error 55 EEPROM parameters error 56 AUX E error 57 Nominal current unknown 58 Serial parameters unknown 59 Trip data available 60 L pre alarm 61 L alarm 62 S alarm 63 G alarm 64 MOE E overheated 65 Geberal Purpose I O 66 Geberal Purpose I O 67 Geberal Purpose I O 68 Geberal Purpose I O 69 Geberal Purpose I O 70 L tripped 71 S tripped 72 I tripped 73 G tripped 74 NOT USED 75 NOT USED 76 NOT USED ...

Page 17: ... 2 0 Yes 0 Disabled 1 5 2 5 3 4 4 5 5 5 5 6 5 7 7 5 8 9 9 5 10 10 5 T4 T5 0 Disabled 1 5 2 5 3 4 4 5 5 5 5 6 5 7 7 5 8 9 9 5 10 5 12 S6 0 Disabled 1 5 2 5 3 4 4 5 5 5 5 6 5 7 7 5 8 9 9 5 10 5 12 7 Protection G manual trip level 0 Disabled 0 2 0 25 0 45 In 100 2 0 Yes 0 55 0 75 0 8 1 8 protection G manual trip delay 0 1 0 2 0 4 0 8 s 100 2 0 1 Yes 9 First bit field 2 Yes 0 Neutral selection 50 100 ...

Page 18: ...12 15 not used Yes 23 System disconnection timeout 0 6000 step 1 tenths of ms 2 100 Yes 24 Protection unit nominal current 100 150 160 200 250 A 2 100 Yes 300 320 400 600 630 800 25 CB type T4 T5 S6 0 1 2 2 T4 Yes 26 Protection Unit SW version MM mm MSB MM 2 Yes LSB mm 27 Protection Unit version PR222DS PR222DS PD 0 1 2 PR222DS PD Yes Name Description Range Units Multipler Coding Lenght Range Note...

Page 19: ...r read Yes 3 Signalling Reset Reset after read 4 Any Alarm Timing Warning 5 Any Trip 6 CB tripped 7 CB connected isolated Isolated Connected 0 1 8 CB open closed CB Open CB Closed 0 1 9 CB undefined 10 No communic on Local Bus 11 Springs charged discharged Discharged Charged 0 1 12 Trip command fail 13 Local Remote Operating Mode Remote Local 0 1 14 Programming OK 15 Programming Fail 16 Internal B...

Page 20: ... Phase Cycle Error 79 Invalid Date 80 Configuration Error 81 CB Status Erroe 82 local bus Relè 1 contact Open Closed 0 1 83 local bus Relè 2 contact Open Closed 0 1 84 local bus Relè 3 contact Open Closed 0 1 85 local bus Relè 4 contact Open Closed 0 1 86 NOT USED 87 local bus Relè 6 contact Open Closed 0 1 88 local bus Relè 7 contact Open Closed 0 1 89 local bus Relè 8 contact Open Closed 0 1 90 ...

Page 21: ... 6 150 SQRT 3 150 SQRT 3 150 SQRT 3 10 Total active power Not available P 0 1In 1 6V kW 10 2 3 1 0 P 4 2 words signed 0 1In 1 6V 16In 150 SQRT 3 16In 150 SQRT 3 16In 150 SQRT 3 16In 150 SQRT 3 16In 150 SQRT 3 Format Low Word High Word 11 Total reactive power Not available P 0 1In 1 6V kVAR 10 2 3 1 0 P 4 2 words signed 0 1In 1 6V 16In 150 SQRT 3 16In 150 SQRT 3 16In 150 SQRT 3 16In 150 SQRT 3 16In...

Page 22: ... Plant Configuration 3P 3P N 0 1 3 3P Yes 30 Slave Address 1 247 2 247 Yes 31 Addressing Type Standard ABB 0 1 2 Standard Yes 32 Baud rate 9600 19200 0 1 2 19200 Yes 33 Protocol Type E 8 1 O 8 1 N 8 2 N 8 1 0 1 2 3 2 E 8 1 Yes 34 Ext Toroid Type None Source Ground Return Rc 0 1 2 none Yes 35 Configuration 2 0 Parameter Set Set A Set B 0 1 Yes 1 Dual Setting OFF ON 0 1 Yes 2 Harmonic Distortion War...

Page 23: ...trip Any trip Any Alarm LC1 LC2 Custom 58 P3 Delay 0 00 100 00 step 0 01 s 100 2 0 59 P4 Function None L prealarm L timing 0 65535 2 None S Timing L trip S trip I trip G trip Any trip Any Alarm LC1 LC2 Custom 60 P4 Delay 0 00 100 00 step 0 01 s 100 2 0 61 Programmable Input config Active High Active Low 0 1 2 Active High 62 Programmable Input Function Generic External TRIP Trip reset 0 1 2 3 2 Gen...

Page 24: ... Zone sel OFF ON 0 1 4 15 not used 109 Prot G curve type T k I2 t k 0 1 2 T k 110 Prot G threshold T k I2 0 20 1 00 step 0 02 In 100 2 0 2 111 Prot G time T k I2 0 01 1 00 step 0 05 s 100 2 0 01 112 Prot G threshold T k 0 20 1 00 step 0 02 In 100 2 0 2 113 Prot G time T k 0 01 1 00 step 0 05 s 100 2 0 01 114 Prot G start up threshold 0 20 1 00 step 0 02 In 100 2 0 2 115 Prot G start up time 0 01 1...

Page 25: ... Prot L time 3 144 step 3 s 2 3 159 Prot L threshold IEC255 0 40 1 00 step 0 01 In 100 2 0 4 160 Prot L time IEC255 3 144 step 3 s 2 3 161 Prot S configuration 2 0 Prot enable disable Enable Disable 0 1 1 not used 2 Start Up Th OFF ON 0 1 3 Zone sel OFF ON 0 1 4 Thermal mem OFF ON 0 1 5 15 not used 162 Prot S curve type T k I2 t k 0 1 2 T k 163 Prot S threshold T k I2 0 6 10 0 step 0 1 In 100 2 0 ...

Page 26: ...used 209 Prot UV threshold 0 50 0 95 step 0 01 Un 100 2 0 50 210 Prot UV time 0 1 5 0 step 0 1 s 100 2 0 1 211 Prot OV configuration 2 0 Prot enable disable Enable Disable 0 1 1 Trip enable disable Enable Disable 0 1 2 15 not used 212 Prot OV threshold 1 05 1 20 step 0 01 Un 100 2 1 05 213 Prot OV time 0 1 5 0 step 0 1 s 100 2 0 1 214 Prot RV configuration 2 0 Prot enable disable Enable Disable 0 ...

Page 27: ... 3P 85 E3L2000 4P 86 E3L2500 3P 87 E3L2500 4P 88 E4S4000 3P 89 E4S4000 4P 90 91 E4S f4000 4P Coding CB type Coding CB type 92 E4H3200 3P 93 E4H3200 4P 94 95 E4H f3200 4P 96 E4H4000 3P 97 E4H4000 4P 98 99 E4H f4000 4P 100 E4V3200 3P 101 E4V3200 4P 102 E4V4000 3P 103 E4V4000 4P 104 E6H4000 3P 105 E6H4000 4P 106 E6H5000 3P 107 E6H5000 4P 108 109 E6H f5000 4P 110 E6H6300 3P 111 E6H6300 4P 112 113 E6H ...

Page 28: ...4 Revision d 21 12 2004 4 4 1 Added Figure 5 added protective Earth connection 4 4 2 Modified Figure 1 and Table 2 changed A with A and B with B 4 5 Revision e 10 02 2005 4 5 1 Added Par 1 1 reference to ABB SACE documentation GSD file doc n ITSCE RE1024001 Par 1 2 reference to ABB SACE documentation GSD file doc n ITSCE RE1024001 Table 14 rows 118 and 119 to complete a byte 4 5 2 Modified Par 3 2...

Page 29: ...serted detailed information refresh rate Par 1 2 1 inserted the wiring diagrams Par 1 2 2 inserted excel file with detailed information available Par 1 2 3 inserted detailed information refresh rate 4 6 2 Modified Par 2 8 5 changed Modbus scan rate with Modbus polling rate Changed 3000 ms with 3 s Par 3 1 inserted the right EDS file name Par 3 2 inserted the right EDS file name 4 6 3 Deleted Table...