ABB IRB 6790, Manual

Page 1: ...ROBOTICS Product manual spare parts IRB 6790 ...

Page 2: ...Trace back information Workspace 20A version a6 Checked in 2020 03 05 Skribenta version 5 3 033 ...

Page 3: ...Product manual spare parts IRB 6790 235 2 65 IRB 6790 205 2 80 IRC5 Document ID 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved Specifications subject to change without notice ...

Page 4: ...ty by ABB for losses damages to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtained ...

Page 5: ... 2 motor including pinion 27 7 3 Axis 3 motor including pinion 28 7 4 Axis 4 motor including pinion 29 7 5 Axis 5 motor including pinion 30 7 6 Axis 6 motor including pinion 31 8 Spare parts Gearboxes 31 8 1 Gearbox axis 1 32 8 2 Gearbox axis 2 33 8 3 Gearbox axis 3 34 8 4 Gearbox axis 6 35 9 Spare parts Over pressure unit Interface plate 37 10 Spare parts Calibration items 39 11 Spare parts Optio...

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Page 7: ...al installation repair maintenance work References Document ID Reference 3HAC063331 001 Product manual IRB 6790 Foundry Prime 3HAC050941 001 Operating manual IRC5 with FlexPendant Revisions Description Revision First edition A Published in release R19D The following updates are made in this revision Corrected the spare part number for the axis 2 motor B Published in release R20A The following upda...

Page 8: ...g Reference information safety standards unit conversions screw joints lists of tools Spare parts list with corresponding figures or references to separate spare parts lists References to circuit diagrams Technical reference manuals The technical reference manuals describe reference information for robotics products for example lubrication the RAPID language and system parameters Application manua...

Page 9: ... manuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and troubleshooters Product manual spare parts IRB 6790 9 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved Product documentation Continued ...

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Page 11: ...t Includes two screws and two sealing washers NOTE Always use new sealing washers 3HAC061214 004 Manipulator harness axis 1 6 Continues on next page Product manual spare parts IRB 6790 11 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 1 Spare parts Electrical parts ...

Page 12: ...0 002 Gasket Foundry Prime F 3HAC044164 002 Cover battery G 3HAC065021 001 Brake release unit DSQC1052 H 3HAC049785 001 Bracket I 3HAC6499 1 Push button guard J 3HAC026331 001 Button guard plate K M6x16 A2 70 4 pcs 9ADA619 56 Torx pan head screw L M5x16 Stainless steel A2 70 6 pcs 9ADA619 45 Torx pan head screw M 12 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ...

Page 13: ...60786 031 Hex socket head cap screw B 13x19x2 Stainless Steel 27 pcs 3HAC060866 004 Washer C M16x50 Stainless Steel 9 pcs 3HAC060786 041 Hex socket head cap screw D 17x15x3 Stainless Steel 9 pcs 3HAC060866 005 Washer E Continues on next page Product manual spare parts IRB 6790 13 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 2 Spare parts Upper arm axis 3 4 ...

Page 14: ... 56 Torx pan head screw A 3HAC049072 001 Cover B Alu 3 pcs 3HAC048646 001 Washer C 3HAC11771 1 Cable guide D 3HAC062234 003 Cover with gasket E 14 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 2 Spare parts Upper arm axis 3 4 Continued ...

Page 15: ... 3HAC060786 010 Hex socket head cap screw D 8 4x13x1 6 Stainless Steel 24 pcs 3HAC060866 001 Washer E M6x16 A2 70 10 pcs 9ADA619 56 Torx pan head screw F M12x50 Stainless Steel 12 pcs 3HAC060786 032 Hex socket head cap screw G 13x19x2 Stainless Steel 12 pcs 3HAC060866 004 Washer H Product manual spare parts IRB 6790 15 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 3 Spare p...

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Page 17: ...35 2 65 A 3HAC060276 003 Lower arm 205 2 8 B M16x50 Stainless Steel 21 pcs 3HAC060786 041 Hex socket head cap screw C 17x15x3 Stainless Steel 21 pcs 3HAC060866 005 Washer D Product manual spare parts IRB 6790 17 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 4 Spare parts Lower arm ...

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Page 19: ...14 003 Cradle B 3HAC044036 002 Shaft link ear C M16x70 Stainless Steel 1 pcs 3HAC060786 043 Hex socket head cap screw D 17x25x3 Stainless Steel 1 pcs 3HAC060866 029 Washer E Continues on next page Product manual spare parts IRB 6790 19 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 5 Spare parts Balancing device ...

Page 20: ...K covers can be ordered separately 3HAA2166 36 2 pcs 3HAC064403 001 Maintenance set cradle A Included M16x50 12 9 Gleitmo 603 1 pcs Hex socket head cap screw B Included 17x30x3 1 pcs Washer C 3HAC044118 001 Shaft end D Continues on next page 20 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 5 Spare parts Balancing device Continued ...

Page 21: ...rt The maintenance kit contains all necessary parts to replace the bearing 3HAC064119 001 Spherical roller bearing kit Product manual spare parts IRB 6790 21 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 5 Spare parts Balancing device Continued ...

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Page 23: ...59 Hex socket screw with cup C 3HAC060267 003 Base D 3HAC043876 001 Metal compression clamp frame E M16x50 Stainless Steel 16 pcs 3HAC060786 041 Hex socket head cap screw F 17x15x3 Stainless Steel 16 pcs 3HAC060866 005 Washer G Continues on next page Product manual spare parts IRB 6790 23 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 6 Spare parts Frame and base ...

Page 24: ...HAC037228 006 Sleeve for RV 320CA D 3HAB3701 58 Radial sealing with dust lip E 3HAC060671 001 Protection ring F 151 99x3 53 3HAB3772 58 O ring nitrile rubber G 3HAC061842 001 Cable protection H 3HAC066505 001 Hose clamp I 24 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 6 Spare parts Frame and base Continued ...

Page 25: ...el A2 70 7 pcs 9ADA619 44 Torx pan head screw D 3HAC029303 007 Cover motor E 169 5x5 25x2 75 3HAC067762 001 O ring F 3HAC061060 001 Connection box FS 180 G 169 5x5 25x2 75 3HAC067762 001 O ring H 102x3 3HAB3772 107 O ring nitrile rubber I This is a pressed pinion i 3HAC043071 002 Pinion J i Repair shall be performed only by authorized work shops Product manual spare parts IRB 6790 25 3HAC064429 00...

Page 26: ... pcs 9ADA619 44 Torx pan head screw D 3HAC029303 007 Cover motor E 169 5x5 25x2 75 3HAC067762 001 O ring F 3HAC061060 001 Connection box FS 180 G 169 5x5 25x2 75 3HAC067762 001 O ring H 102x3 3HAB3772 107 O ring nitrile rubber I This is a pressed pinion i 3HAC043072 002 Pinion J i Repair shall be performed only by authorized work shops 26 Product manual spare parts IRB 6790 3HAC064429 001 Revision...

Page 27: ... pcs 9ADA619 44 Torx pan head screw D 3HAC029303 007 Cover motor E 169 5x5 25x2 75 3HAC067762 001 O ring F 3HAC061060 001 Connection box FS 180 G 169 5x5 25x2 75 3HAC067762 001 O ring H 102x3 3HAB3772 107 O ring nitrile rubber I This is a pressed pinion i 3HAC043072 002 Pinion J i Repair shall be performed only by authorized work shops Product manual spare parts IRB 6790 27 3HAC064429 001 Revision...

Page 28: ...7 pcs 9ADA619 44 Torx pan head screw D 3HAC029302 007 Cover motor E 118 8x5 25x2 75 3HAC067744 001 O ring F 3HAC061059 001 Connection box FS 130 G 118 8x5 25x2 75 3HAC067744 001 O ring H 102x3 3HAB3772 107 O ring nitrile rubber I This is a pressed pinion i 3HAC041348 001 Pinion J i Repair shall be performed only by authorized work shops 28 Product manual spare parts IRB 6790 3HAC064429 001 Revisio...

Page 29: ...x2 75 3HAC067744 001 O ring D 3HAC054659 001 Connection box FS 130 E 118 8x5 25x2 75 3HAC067744 001 O ring F 102x3 3HAB3772 107 O ring nitrile rubber G This is a pressed pinion i 3HAC041348 001 Pinion H i Repair shall be performed only by authorized work shops Product manual spare parts IRB 6790 29 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 7 Spare parts Motors 7 5 Axis ...

Page 30: ... pcs 9ADA619 45 Torx pan head screw D 3HAC061062 001 Cover motor E 3HAC033489 002 Gasket F 3HAC061061 001 Connection box G 118 8x5 25x2 75 3HAC067744 001 O ring H 3HAC048560 001 Gasket I 102x3 3HAB3772 107 O ring nitrile rubber J This is a pressed pinion i 3HAC043074 002 Pinion K i Repair shall be performed only by authorized work shops 30 Product manual spare parts IRB 6790 3HAC064429 001 Revisio...

Page 31: ... Stainless Steel 16 pcs 3HAC060786 036 Hex socket head cap screw B 13x19x2 Stainless Steel 16 pcs 3HAC060866 004 Washer C D350x3 3HAB3772 164 O ring nitrile rubber D 3HAC061327 002 O ring E Product manual spare parts IRB 6790 31 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 8 Spare parts Gearboxes 8 1 Gearbox axis 1 ...

Page 32: ...tainless Steel 30 pcs 3HAC060786 036 Hex socket head cap screw B 13x19x2 Stainless Steel 30 pcs 3HAC060866 004 Washer C 319 3x5 7 3HAB3772 48 O ring nitrile rubber D 32 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 8 Spare parts Gearboxes 8 2 Gearbox axis 2 ...

Page 33: ...Stainless Steel 31 pcs 3HAC060786 034 Hex socket head cap screw B 13x19x2 Stainless Steel 31 pcs 3HAC060866 004 Washer C 183 74x3 53 3HAB3772 150 O ring NBR D Product manual spare parts IRB 6790 33 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 8 Spare parts Gearboxes 8 3 Gearbox axis 3 ...

Page 34: ...ess Steel 16 pcs 3HAC060786 013 Hex socket head cap screw B 8 4x13x1 6 Stainless Steel 16 pcs 3HAC060866 001 Washer C 151 99x3 53 3HAB3772 58 O ring nitrile rubber D 34 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 8 Spare parts Gearboxes 8 4 Gearbox axis 6 ...

Page 35: ...tween the interface plate and the controller cable power to the controller 3HAC066535 001 Adapter cable signal C Available in different lengths Robot cable signal D 3HAC063882 001 Flow sensor cable E Available in different lengths Robot cable power F Product manual spare parts IRB 6790 35 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 9 Spare parts Over pressure unit Interfa...

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Page 37: ...re part Contains replacement calibra tion pin covers and protective plugs for the bushing 3HAC064875 001 Protection cover and plug set Product manual spare parts IRB 6790 37 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 10 Spare parts Calibration items ...

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Page 39: ...on 3HAC064612 001 Movable mechanical stop set axis 1 A M12x70 Stainless Steel Hex socket head cap screw 4 pcs 13x19x2 Stainless Steel Washer 4 pcs Mechanical stop 2 pcs Continues on next page Product manual spare parts IRB 6790 39 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 11 Spare parts Options ...

Page 40: ...hardware for in stallation User instructions are en closed with the tool see Dir ections for use Fork lift ac cessory for IRB 6700 3HAC047054 003 Fork lift accessory set A 40 Product manual spare parts IRB 6790 3HAC064429 001 Revision C Copyright 2018 2020 ABB All rights reserved 11 Spare parts Options Continued ...

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Page 42: ...Telephone 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics and Motion No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics and Motion 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC064429 001 Rev C en Copyright 2018 2020 ABB All rights reserved Specifications subject to change without notice ...