ABB MegaFlex 1000 UL S1, User Manual

Page 1: ... UPS USER MANUAL MegaFlex 1000 to 1600 kW UL S1 MegaFlex 1000 to 1600 kW UL S1 ...

Page 2: ...ern Date Copyright 2020 by ABB Power Protection SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of ABB The illustrations and plans describing the equipment are ...

Page 3: ... of the UPS Thank you for choosing ABB Start up and commissioning An ABB Global Services Field Engineer must perform start up and commissioning of the UPS Please contact ABB Service Center at least two weeks prior to schedule start up and commissioning at 1 800 292 3739 Distributed in the USA by ABB Service Center ABB Power Protection SA Via Luserte Sud 9 CH 6572 Quartino Switzerland ABB Smart Pow...

Page 4: ...tegory C3 UPS Product according to IEC 62040 2 This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual be kept next to the UPS for future references If any problems are encountered with the procedures contained in this manual please contact your ABB Ser...

Page 5: ... Complete UPS shut down 57 7 1 3 Restore to normal operation after System shutdown with Load not supplied 58 7 1 4 Restore to normal operation after EPO Emergency Power Off with Load not supplied 59 7 2 Procedures single MegaFlex 1000 to 1600 functioning as Frequency Converter 60 7 2 1 Initial Start up of the MegaFlex 1000 to 1600 as frequency converter 60 7 2 2 Complete shut down of the MegaFlex ...

Page 6: ... Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals intrusion WARNING...

Page 7: ...Battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the Battery and do not lay them where they could fall onto the Battery or into the cabinet 3 Disconnect charging source prior to connecting or disconnecting Battery terminals Install the Battery as shown on the drawing provided with the Battery When connecting cables never allow a cable to short across a Battery ...

Page 8: ...ned Warning if instruction is not followed injury or serious equipment damage may occur Caution internal parts have dangerous voltage present Risk of electric shock PE Earth GND Ground Protective Grounding terminal A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an alternating sine wave current or voltage ma...

Page 9: ...s application of authentication measures encryption of data installation of antivirus programs etc to protect the UPS product the network its system and interfaces against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB Ltd and its affiliates are not liable for damages and or losses related to such security breaches unauthori...

Page 10: ...ors CI Customer Interface Board CR Connectivity Rack J35DSP Serial port RS232 only for ABB Service Center J35µP Serial port RS232 for IMV protocol RPA RPA board Redundant Parallel Architecture for Parallel System option SNMP 3 ph SNMP WEB plug in adapter option XA Terminal block see Installation Guide Section 4 11 MGF_UL_1000 1600_UPS_ABB_02 MGF_UL_1000 1600_S1_UPS_04 1 2 XA RPA J35µP SNMP CR CI J...

Page 11: ...other UPS available allowing you to support a greater number of today s enterprise computing Power Factor Corrected PFC equipment High Efficiency Thanks to type Advanced Neutral Point Clamped three level IGBT technology MegaFlex 1000 to 1600 guarantees a high overall performance Intelligent Energy Management IEM combined with RPA results in the most cost efficient and reliable UPS solution in the ...

Page 12: ...ritical elements and functions eliminating all single points of failure The decentralized bypass offers great flexibility to up or down grade the system in case future needs might change MegaFlex 1000 to 1600 best in class efficiency High efficiency in double conversion mode up to 96 0 96 3 and eBoost operation mode up to 99 0 High efficiency at partial and reduced loads for cost benefits in operat...

Page 13: ... to modulation strategy applied to IGBT Bridge the rectifier provides clean input power in terms of low THDi and unity power factor Inverter The Inverter converts the DC voltage into a three phase AC voltage with constant amplitude and frequency which is completely independent and isolated from the AC input voltage Automatic Bypass The Automatic Bypass consists of a static semiconductor switch SSM...

Page 14: ...d the Utility Power is available the Load is normally powered through the Automatic Bypass When the Utility Voltage is detected out of the prescribed tolerances the Load is automatically transferred to the Inverter Fig 4 2 2 1 Energy flow in eBoost Operation Mode When the Utility recovers the Load returns to the Automatic Bypass after a variable time defined by the control unit The eBoost Operatio...

Page 15: ...occurs on a unit not necessary to support the present Load this unit will shut down after a timeout period selectable The Load is shared between the other units As the warning occurs on one unit necessary to support the present Load the system starts the stop operation timeout selectable The Load will shut down at the end of the stop operation time period 4 2 4 Utility Recovery Operation As soon a...

Page 16: ...ansferred back to the Inverter Fig 4 2 5 1 Block diagram Automatic Bypass If the UPS is unable to return to normal mode following an automatic transfer to Bypass mode an alarm condition will be initiated In case of RPA Parallel System Each unit has its own internal Static Bypass These units are continuously exchanging information enabling all of the internal Bypass circuits in an RPA Parallel Syst...

Page 17: ... 3 1 1 Parallel Units for Power Capacity Several Units can be paralleled in order to achieve output power greater than the maximum power of a Single Unit The maximum total power shared between the Paralleled Units is equal to the total installed nominal power In the event of a failure of one Unit the power supplied by the UPS system becomes insufficient and the Load will be transferred to the Util...

Page 18: ...ynchronization All Units are identical but one Unit is arbitrarily selected as the reference and all the other Units synchronize to this Unit which in turn synchronizes to the Utility Bypass voltage as long as the latter is within tolerances In case of reference failure another Unit in the RPA Parallel System is automatically chosen to take over the reference role The Bypass Input for all the Unit...

Page 19: ...dentification label 4 5 Warranty ABB operating through its authorized agents warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications Note This warranty does not cover failures of the product which result from incorrect installation misuse alterations by persons other than authorized agents or abnormal working conditions M...

Page 20: ...riendly material at the end of its service life must be recovered conforming to the local applicable regulations UPS packing materials must be recycled in compliance with all applicable regulations Recycling at the end of service life ABB in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered conforming to the local ...

Page 21: ...t door acts as the UPS user interface Main features LCD Touch screen color graphic display See Chapter 6 Multilanguage communication interface English German Italian Spanish French Finnish Polish Portuguese Czech Slovenian Chinese Swedish Russian and Dutch Synoptic diagram indicating UPS status Command keys and parameters setting UPS status control LED ...

Page 22: ...ing parameters Operation commands of the UPS 6 1 Home screen Fig 6 1 1 LCD screen The LCD screen after 5 minutes of inactivity shuts down the backlight To reactivate it it is sufficient to press any keys mentioned to Section 6 1 1 If the keypad remains inactive for 5 minutes or longer during the viewing of a screen such as MEASURES EVENTS SETUP RPA Parallel System or COMMANDS the LCD screen return...

Page 23: ...order all the events occurred alarms messages commands handling etc See Section 6 3 SETUP Allows the user to customize some UPS functions to specific requirements and to view UPS identification data See Section 6 4 COMMANDS Allows the user to execute UPS operation commands See Section 6 5 RPA Parallel System Shows the status of operation of the RPA Parallel System See Section 6 6 MUTE Key to reset...

Page 24: ...ntrol Panel An externally generated key can be used for a limited time period and specific UPS serial number The service key allows the ABB Service Technician to access the list of parameters of the product The UPS configuration calibration and the parameter list of the product defines settings of the UPS The UPS configuration calibration and the parameter list can be accessed by an ABB Service Te...

Page 25: ...nal Buzzer is ON The LED remains blinking with the alarm condition still present and the buzzer stops when the key MUTE is pressed The LED ALARM is also lighted when the Load is not protected by UPS or in case Q1 External UPS Output Circuit Breaker is open LED STOP OPERATION red color It warns about the imminent Inverter stop default parameter 3 min and the consequent Load shut down as result of T...

Page 26: ...ic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD Examples of typical scenarios in the Synoptic Diagram Load supplied by Inverter Load supplied by Automatic Bypass eBoost Operation Mode Load supplied by Battery ...

Page 27: ...cs In this mode the keys perform the following functions Return to HOME screen Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen Battery Shows the screen Rectifier Shows the screen Bypass S...

Page 28: ...number of discharges combined with the percentage of the available residual Battery capacity at the time utility power is restored Battery charger status Battery charge status Off Float Boost Rectifier screen Frequency The input frequency of the Rectifier Voltage L12 Voltage L23 Voltage L31 3 phase Utility voltage PHASE PHASE Voltage DC link 1 DC Link 1 voltage Voltage DC link 2 DC Link 2 voltage ...

Page 29: ...on in 100 good 0 bad of the Bypass utility Temperature The temperature of the SSM Static Switch Module C Alarm Status Bypass status free blocked Inverter screen Frequency The output frequency of the Inverter PHASE L12 Voltage L23 Voltage L31 3 phase output voltage PHASE PHASE Status The synchronization status of the Inverter with respect to Utility Synchronized Not synchronized Temperature XXX ind...

Page 30: ...ating time Total operating time for the Inverter in hours UPS operation time Total operating time for the UPS in hours eBoost operation time Total operating time for the UPS in eBoost Operation Mode in hours This counter is displayed only when eBoost Operation Mode is available option Booster screen Battery voltage The Battery voltage Battery current The Battery current negative values correspond ...

Page 31: ... Shows the main screen MEASURES See Section 6 2 Return to HOME screen Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen User Events Shows the screen Service Events Reserved for the ABB Service Center Shows the previous 50 events Shows...

Page 32: ...r 1 is the first Data MM DD YYYY Exact hour of the moment when the event occurred HH MM SS thousandth Number of standard ABB code of the event Explicit text describing the event in the selected language Screen Service Log Service Log Chronologically view 5 events per screenshot with service related info Event characteristic Number chronologically assigned to an event Nr 1022 is the more recent Nr ...

Page 33: ...rallel communication bus system is subject to high errors rate on channel JB 4008 BUS JA FAILURE There is an interruption in the channel JA of the parallel communication bus system 4009 BUS JB FAILURE There is an interruption in the channel JB of the parallel communication bus system 4010 CONNECTIVITY BUS FAILURE The connectivity communication bus is faulty or interrupted 4011 EARTH LEAKAGE CURREN...

Page 34: ...E Detection of high voltage on the DC link The Rectifier Booster and Inverter will switch off for protection purposes The Rectifier may only be switched on again if the DC link s voltage value falls below 430Vdc 4126 4th LEG CONTROL SATURATION Imax The current in the fourth leg has reached its highest value 4130 TURN ON RECT OR SHUTDOWN UPS Rectifier and Inverter are OFF The DC power supply is dis...

Page 35: ...0 ISMAX DETECTION Detection of Inverter Bridge Is current limit causing the Inverter OFF and automatic re start After 3 times the Inverter switches Off and it can be restarted manually 4321 HIGH CURRENT SHARING A high exchange current value is detected between the UPS of the RPA Parallel System 4340 INVERTER CONTROL FAILURE The Slave oscillator is not in synchronized with the Master thus causing t...

Page 36: ...e eBoost configuration to other units in an RPA Parallel System failed 4681 MAIN BOARD BATTERY CHANGE NEEDED Notice to replace the Lithium Battery located on the Control Board 4682 DC CAPACITORS CHANGE NEEDED Notice to replace the DC Capacitors 4683 AC CAPACITORS CHANGE NEEDED Notice to replace the AC Capacitors 4684 FAN REPLACEMENT NEEDED Notice to replace the Fans 4685 SERVICE MAINTENANCE OVERDU...

Page 37: ...ivated boost charge will finish if it is manually interrupted the initial timer setting has expired or the Rectifier is not functioning correctly Alarm 4140 The Battery voltage will return to the maintenance value 4144 BOOSTER ON The Booster is switched ON It transfers energy from the Battery to the DC link 4145 BOOSTER OFF The Booster is switched Off 4148 BATTERY CHARGER ON The Battery charger is...

Page 38: ...2 NO MORE OVERLOAD End of the overload condition detected with alarm 4570 4580 INVERTER AND UTILITY SYNCHRONIZED The voltages of Inverter and Utility Bypass are synchronized 4582 COMMAND NOT TO SYNCHRONIZE Command not to synchronize with Utility 4583 COMMAND TO SYNCHRONIZE Command to synchronize with Utility 4600 COMMAND UPS ON The eBoost operation mode function has been disabled or the programmed...

Page 39: ...y local panel 1 Only Remote Control 2 Both 4764 REMOTE CONTROL OFF Inverter cannot be started or shut down by remote control Commands source can be chosen depending on the value of parameter ABB Service only 0 Only local panel 1 Only Remote Control 2 Both 4798 SERVICE KEY ACTIVATED A valid Service Key has been entered It will no longer be requested in the next 6 hours 4799 SERVICE KEY DEACTIVATED ...

Page 40: ...keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Return to HOME screen Shows the main screen COMMANDS See Section 6 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the screen User Shows the screen Service Full Reserved for the ABB Service Center at thi...

Page 41: ...ol or None standing for any protocol PRINTER COMMANDS By using the keys MEASURES ALARMS PARAMETERS ALL it is possible to print selected data Note Please configure your printer with the following parameters 115200 None 8 2 None 115200 Bauds sec No Parity 8 Data Bits 2 Stop bit No Handshake Display screen Date You can adjust the date of the real time clock existing in the UPS by the means of this pa...

Page 42: ...UPS is normally operating in VFI double conversion mode at all times When the UPS is in eBoost Operating Mode the eBoost LED is ON green light Note The configuration of the activation schedule can only be updated when eBoost Operation Mode is disabled Enabled No Day For the weekdays from Monday to Sunday the edit mode edit day allows to define time intervals when the UPS is operating in eBoost Ope...

Page 43: ... active only if the Load is supplied from the Inverter eBoost Operation Mode is only possible if the UPS load exceeds a minimum threshold default 10 of the rated capacity In case no load conditions or anyway below said threshold the UPS operates in VFI mode Touch screen This screen permits the adjustment Calibrate key of the LCD s Touch Screen sensitivity Identification screen ID Number of UPS in ...

Page 44: ...is mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Section 6 4 Return to HOME screen Shows the operating status of the RPA PARALLEL SYSTEM See Section 6 6 Key to reset general alarm and buzzer Shows the next screen Commands 2 or 3 Shows the previous screen Commands 1 or 2 ...

Page 45: ...ing ON command Note When eBoost Operation Mode is enabled control of Inverter status and selection of the feed path is done autonomously by the UPS control logic Therefore Inverter ON Inverter OFF commands are disabled when eBoost Operation Mode is enabled Inverter OFF Inverter switching OFF command This command is also used as EPO Emergency Power Off reset after the contact closing Note Inverter ...

Page 46: ...CTIVE System shutdown System shutdown Load Off command for an RPA Parallel System Attention This command will immediately disconnect the load System shutdown cannot disconnect the RPA Parallel System from the Load with External Manual Bypass Breaker closed For the RPA Parallel System If System shutdown is pressed on one unit connected to the Parallel Bus Q1 External UPS Output Circuit Breaker clos...

Page 47: ...l alarm should be always activated Module shutdown procedure Guides throught the procedures to shutdown a single UPS or an RPA Parallel System unit Attention For a single UPS this implies the load disconnection Module start up procedure Guides throught the procedures to start up the UPS System on Bypass Function not enabled Battery Charger Function not enabled ...

Page 48: ...t the Q1 External UPS Output Circuit Breaker has been closed Touch ESC Touch confirm Q1 STATUS Indicates the Q1 External UPS Output Circuit Breaker status CLOSED Working mode Indicates the UPS working mode In SERVICE mode the Q1 External UPS Output Circuit Breaker is open Working mode to NORMAL Indicates the UPS working in NORMAL mode Touch ESC Touch confirm In NORMAL mode the Q1 External UPS Outp...

Page 49: ...ll provide some information on the RPA Parallel System In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5 Return to HOME screen Key to reset general alarm and buzzer Shows the screen for the next RPA Parallel Syste...

Page 50: ...it of the RPA System Parallel Input Utility status for RECT Rectifier and BYP Bypass Battery status for CHRG Battery Charger Green color On Grey color Off Q1 External UPS Output Circuit Breaker External Manual Bypass Breaker Open Open Closed Closed Examples of the main RPA Parallel System unit status situations UPS with Load supplied by Inverter UPS with Load supplied by Automatic Bypass UPS with ...

Page 51: ... The output Load as percentage for each phase Apparent power Total apparent Load power kVA Active power Total effective Load power kW Power factor Load power factor inductive load capacitive load Status Source of the power supplied to the Load In this mode the keys perform the following functions Shows the previous screen of the RPA PARALLEL SYSTEM Return to HOME screen Key to reset general alarm ...

Page 52: ...wever we recommend that at least the initial procedure should be performed by an instructed person Check after every step for correct reaction of the UPS LEDs on the panel and correct voltage and current measurements before you proceed to the next step If you encounter any problems during the following procedures you should not continue but contact your ABB Service Center This symbol refers to the...

Page 53: ...t be open Pos O Q1 External UPS Output Circuit Breaker with dedicated Auxiliary Contact to be connected to the UPS is required See Section 4 11 2 of the Installation Guide LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 4 Automatic Bypass LED 5 LOAD on UPS LED 3 Booster Battery charger LED ALARM LED LOAD PROTECTED Command Inverter ON Command Inverter OFF Command System shutdown Command...

Page 54: ...eter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by means of this parameter The value you enter is thoro...

Page 55: ...y without boost charge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Flooded Lead Acid Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Rec...

Page 56: ... fuse holder 4 Connect the Battery to the UPS by closing the External Battery Breaker Pos I Note Before performing the next procedure 5 make sure that the LED 3 Booster Battery charger is lit 5 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of the Inverter indicated with blinking LED 2 Inverter At the end of ...

Page 57: ...verter are shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open the Q1 External UPS Output Circuit Breaker Pos O 3 Disconnect the Battery from the UPS by opening the External Battery Breaker Pos O Note Before performing the next procedure 4 wait 5 minutes for DC link Capacitors discharge Use the MEASURES Rectifier screen to ensure that the DC l...

Page 58: ...gh the Automatic Bypass Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit The Synoptic Diagram must display the status Load supplied by Automatic Bypass Note Ensure the LED 1 Rectifier is lit before carrying out this procedure 2 It indicates that the DC link 1 and DC link 2 has reached 400Vdc see screen M...

Page 59: ...ands 1 Inverter OFF The Load is transferred to Utility by Automatic Bypass Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit The Synoptic Diagram must display the status Load supplied by Automatic Bypass Note Ensure the LED 1 Rectifier is lit before carrying out this procedure 3 It indicates that the DC l...

Page 60: ...onnections to the input output terminals or bus bars of the UPS have been made correctly The safety screens are fixed in their position The Q1 External UPS Output Circuit Breaker and the External Battery Breaker must be open Pos O Q1 External UPS Output Circuit Breaker with dedicated Auxiliary Contact to be connected to the UPS is required See Section 4 11 2 of the Installation Guide LEDs on Synop...

Page 61: ...eter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by means of this parameter The value you enter is thoro...

Page 62: ...y without boost charge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Flooded Lead Acid Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Rec...

Page 63: ...fier Verify the right DC polarities on both side of the switch fuse holder 4 Connect the Battery to the UPS by closing the External Battery Breaker Pos I Note Before performing the next procedure 5 make sure that the LED 1 Rectifier and LED 3 Booster Battery charger is lit 5 Insert the Inverter performing the command Inverter ON Before performing this procedure 5 make sure that the LED 1 Rectifier...

Page 64: ...ntactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open the Q1 External UPS Output Circuit Breaker Pos O 3 Disconnect the Battery from the UPS by opening the External Battery Breaker Pos O Note Before performing the next procedure 4 wait 5 minutes for DC link Capacitors discharge Use the MEASURES Rectifier screen to ensure that the DC link 1 and DC link 2 voltage has...

Page 65: ...ystem shutdown through the screen Commands 1 System shutdown RESET Note Ensure the LED 1 Rectifier is lit before carrying out this procedure 2 It indicates that the DC link 1 and DC link 2 has reached 400Vdc see screen MEASURES Rectifier 2 Connect the Battery to the UPS by closing the External Battery Breaker Pos I Note Before performing next procedure 3 make sure that the LED 3 Booster Battery ch...

Page 66: ...mmand from the screen Commands 1 Inverter OFF Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit Note Ensure the LED 1 Rectifier is lit before carrying out this procedure 3 It indicates that the DC link 1 and DC link 2 has reached 400Vdc see screen MEASURES Rectifier 3 Connect the Battery to the UPS by clo...

Page 67: ...Pos O Q1 External UPS Output Circuit Breaker with dedicated Auxiliary Contact to be connected to the UPS is required See Section 4 11 2 of the Installation Guide LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 4 Automatic Bypass LED 5 LOAD on UPS LED 3 Booster Battery charger LED ALARM LED LOAD PROTECTED Command Inverter ON Command Inverter OFF Command Module shutdown Command Module sh...

Page 68: ...eter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by means of this parameter The value you enter is thoro...

Page 69: ...y without boost charge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Flooded Lead Acid Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Rec...

Page 70: ...matically blinking LED 1 Rectifier indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit The Synoptic Diagram on all UPS units must display the status Load supplied by Automatic Bypass Synoptic Diagram of first unit Synoptic Diagram of other units Note Ensure the LED 1 Rectifier is lit before carrying out this procedure 3 It indicates that the DC link 1 and DC lin...

Page 71: ...ERTER ON Soft start of the Inverter indicated with blinking LED 2 Inverter At the end of Inverter Soft start the LED 2 Inverter remains lit As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter LED ALARM turns OFF and the LED LOAD PROTECTED must be lit The Synoptic Diagram on all UPS units must display ...

Page 72: ...ing the Inverter OFF command on the Unit to separate 1 Perform the Inverter OFF command from the screen Commands 1 Inverter OFF 2 Repeat the Inverter OFF command from the screen Commands 1 Inverter OFF With Redundant System performing the Inverter OFF command the Inverter shuts down and it will stay OFF Performing the Inverter OFF command the Load is transferred to the Utility and the Inverter rem...

Page 73: ...ustical Alarm LED ALARM remains lit Synoptic diagram of the unit to separate Synoptic diagram of other units Note Before performing the next procedure 5 wait 5 minutes for DC link Capacitors discharge Use the MEASURES Rectifier screen to ensure that the DC link 1 and DC link 2 voltage has reached 10Vdc 5 Disconnect the Utility supply on the Unit to separate LCD display is OFF Synoptic diagram of t...

Page 74: ...ns to the input output terminals or bus bars of the UPS have been made correctly The protection panels are fastened in their correct position The Q1 External UPS Output Circuit Breaker and the External Battery Breaker must be open Pos O 1 Switch ON the Utility voltage on the Unit to reconnect from the input distribution both Rectifier and Bypass if separated At this stage the Electronic Power Supp...

Page 75: ...ore performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON on the Unit to reconnect Perform the Inverter ON command from the screen Commands 1 Inverter ON After Soft start of the Inverter the Inverter connects automatically to the other Units of the RPA Parallel System LED ALARM turns OFF and the LED LOAD PRO...

Page 76: ...s and Inverters are shut down and all Contactors are opened LED ALARM is lit Synoptic diagram of first unit Synoptic diagram of other units 2 Open the Q1 External UPS Output Circuit Breaker Pos O on all Units Synoptic diagram of first unit Synoptic diagram of other units 3 Disconnect on all Units the Battery from the UPS by opening the External Battery Breaker Pos O Press MUTE key to reset Acousti...

Page 77: ... eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram on all UPS units after performed the command System shutdown with load not supplied 1 Restore the command System shutdown of the RPA Parallel System Restore the command System shutdown on anyone of the parallel units through the screen Commands 1 System shutdown RESET The Load is supplied by the Utility ...

Page 78: ...ns lit In case of sufficient output power the output will transfer to Inverter Synoptic diagram of first unit Synoptic diagram of other units 4 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous ends Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of the Inverter indicated wit...

Page 79: ...ion Mode is disabled before starting this procedure View of the Synoptic Diagram on all UPS units after performed the command EPO Emergency Power Off with load not supplied 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remain lit 2 Perform the Inverter OFF command on all Units Perform the Inverter OFF command from the screen Commands 1 In...

Page 80: ...ins lit In case of sufficient output power the output will transfer to Inverter Synoptic diagram of first unit Synoptic diagram of other units 5 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous ends Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of the Inverter indicated wi...

Page 81: ...er web iUPSGuard notifies personnel of critical alarms and events via email or SMS allowing a user or ABB Technician to make timely decisions on critical conditions In addition comprehensive data collection and analysis improves diagnostics capability and enhances response time Continuous monitoring and ongoing maintenance help ensure maximum performance of your UPS equipment as it protects busine...

Page 82: ...eriodic maintenance if not replaced could cause a reliability reduction of the supply system We highly recommend that you contact your ABB Service Center for preventive maintenance work Note Never ignore a Service Check alarm Failure to perform mandatory preventative maintenance on components documented in the UPS product manual may result in thermal damage to the equipment its surroundings and an...

Page 83: ... the Battery the charger needs at least 8 hours to recharge the Battery up to 90 of its capacity Long shut down periods of the UPS system To guarantee that the Battery is fully charged the UPS system should be in operation for at least 12 hours every 3 months If not the Battery may be permanently damaged 9 1 5 UPS room conditions and temperature The UPS room and the Battery Room must be maintained...

Page 84: ...nual REV A 10 Notes 10 1Notes Form It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

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