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© 2021 ABB. All rights reserved.

 

 

 

Power Express

 

NEC Class 2 Shelf

 

 

Tools required:

 

• 

Torque wrench (0

-

240 in

-

lb / 28 Nm)

 

• 

Cable crimpers

 

• 

Screw Drivers 

-

 Flat & 2 Phillips

 

Step 1 

-

 Mount the Shelf

 

1.

 

Remove non

-

conductive coating from the surface of frame/rack and apply antioxidant. Chassis is grounded by mounting 

system to frame/rack. Ensure the frame/rack is properly bounded.

 

2.

 

Attach the system to the frame/rack using a minimum of 12 (six on each side) 12

-

24 screws (provided). Torque to        

 

35 in

-

lb 

-

 

5/16” 

socket.

 

Step 2 

-

 Connect Chassis Ground

 

• 

Wire 

-

 6AWG minimum

 

• 

Lug 

-

 double

-

hole 

1/4” 

on 

5/8”

centers (not provided).

 

• 

Secure lug with screws 

-

 10

-

32 (provided)

 

 

Typical self

 

• 

Sockets 

-

 

5/16”, 7/16” 

and 

1/2”

 

• 

Wire cutters and strippers

 

DC Output Terminals 
Alarm

 

Chassis Ground

 

I50028529 Shelf only

 

Alarm Connector

 

Chassis Ground All shelves

 

DC Output Return Terminals (Ground)

 

Typical Shelf

 

Summary of Contents for Power Express

Page 1: ...cure lug with screws 10 32 provided Typical self Sockets 5 16 7 16 and 1 2 Wire cutters and strippers DC Output Terminals Alarm Chassis Ground I50028529 Shelf only Alarm Connector Chassis Ground All shelves DC Output Return Terminals Ground Typical Shelf 150028529 Shelf 48Vinput and output unregulated 150036912 Shelf 48Vinput 57V output regulated Jl 1111 11111 1 0 0 Read and follow all safety stat...

Page 2: ...nce option see note below B5 Remove POS Lug Bridging Bus B6 Connect DC Input feed return to POSA lug landing B7 Connect Output Reference ground to POSB lug landing Without Remote Output Reference option B8 Connect to NEGA or NEGB lug landing 1 cable Torque All Lug Nuts B9 Torque all lug nuts to 65 in lb 7 3Nm 7 16 socket Notes Apply these options only when directed by the site engineering instruct...

Page 3: ... downward angle Pull the wire out of the terminal Wire Entry 24 8 gage 150036912 Negative 48V Positive ground 150028529 Step 5 Connect DC Outputs Connect DC Output and DC Output Return wires for each output 32 DC Outputs 8 per Module Step 6 Connect Alarm Cable 1 Remove alarm connector from the chassis 2 Connect alarm cable 3 Insert alarm connector into the chassis 1 Strip wire 3 16 2 Insert wire f...

Page 4: ...s with loads are turned ON circuits without loads are turned OFF Information LEDs and Alarm Latch Condition Shelf LED Shelf Alarm OK ALM Class 2 Circuit ON G OFF Class 2 Circuit OFF G OFF Class 2 Circuit Over Current Shorted OFF Y Alarm Class 2 Circuit Fail 1 or more OFF R Alarm Input Voltage Very Low OFF OFF Alarm Input Voltage Out of Range OFF Y BLINK Alarm Reversed Input Polarity OFF R BLINK Y ...

Page 5: ...Button to enter the manual mode hold until the OK LED turns OFF and back ON 2 seconds 1 Tap the Button repeatedly until the desired Circuit LED blinks 2 Press and hold the Button to toggle the circuit ON OFF hold until the OK LED turns OFF and back ON 2 seconds 3 Repeat from step 2 to operate another circuit 4 Automatic operation is restored after a few seconds of Button Inactivity The OK LED is t...

Page 6: ...ress dress to avoid damage to the conductors and undue stress on the connectors Fuses and Circuit Breakers Size as required by the National Electric Code NEC and or local codes Refer to the equipment ratings to assure current does not exceed Continuous Load List 1 60 of protector rating Maximum Load List 2 typically end of discharge 80 of protector rating Field wired Conductors Follow all National...

Page 7: ... with ringer modules hazardous voltages will be present on the ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disconnect all...

Page 8: ...ibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved ABB 601 Shiloh Rd Plano ...

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