ABB PowerValue 11 T 1 kVA, User Manual

Page 1: ...PowerValue 11 T 1 3 kVA User Manual 04 3598_ABB_PVA11_T_1 3kVA_EN_REV B doc Copyright 2016 ABB All rights reserved ...

Page 2: ...04 3598_ABB_PVA11_T_1 3kVA_EN_REV B doc Page 2 29 ABB Modifications reserved This page left intentionally blank ...

Page 3: ...nd electrical schematic symbols Read carefully all instructions and save this manual for future reference SYMBOLS The following symbols are used in this manual the list below describes each symbol The instructions in this manual should be followed during installation operation and maintenance of the UPS and batteries WARNING Danger of electrical impact NOTE Read the information in order to avoid e...

Page 4: ...re the installation 10 3 3 General Characteristics 10 3 3 1 Front View 10 3 3 2 Back View 11 3 4 Electrical Installation 12 3 4 1 Commissioning 12 3 4 2 UPS Input Cabling 12 3 4 3 UPS Output Cabling 13 3 4 4 Emergency Power Off EPO 13 3 5 Battery charging 14 3 6 Connecting external batteries Models without in built batteries 14 3 7 Installation Checklist 15 3 8 Turning on the UPS 15 3 9 Battery te...

Page 5: ...3kVA_EN_REV B doc Page 5 29 ABB Modifications reserved 5 1 1 USB 24 5 1 2 AS400 Interface Option 24 5 2 Monitoring Software 25 6 TROUBLESHOOTING 26 6 1 Fault identification and rectification 26 7 TECHNICAL SPECIFICATIONS 29 ...

Page 6: ... the UPS and batteries The cooling air entering the UPS must not exceed 45 C and the humidity should be below 90 non condensing 1 3 Declaration of Safety conformity PowerValue 11 is designed manufactured and commercialized in accordance with the standard EN ISO 9001 of Quality Management Systems The marking shows the conformity to the EEC Directive by means of the application of the following stan...

Page 7: ...nd should be easily accessible ISOLATE THE UNINTERRUPTIBLE POWER SUPPLY UPS BEFORE WORKING ON ITS CIRCUIT For cabling remove the protective panel only after disconnecting the terminal connections and use the appropriate wires as indicated in Table 1 UPS Input Wire Output Wire 3 kVA with inbuilt batteries NA AWG 8 90 C copper wire and 12 lb in Torque force when connecting to the terminal blocks 3 k...

Page 8: ...AND THE GROUND VERIFY THAT NO VOLTAGE IS PRESENT BEFORE SERVICING When changing the batteries replace with the same quantity and the same type of batteries Replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards Do not dispose the batteries on fire as they may explode Do not open or mutilate batteries Released electrolyte is harmful to the skin and ...

Page 9: ...intenance 2 4 1 Battery Test If the battery service life has been exceeded the batteries must be replaced Battery replacement should be performed only by qualified personnel It is recommended to shut down the UPS completely before the replacement and if present the battery breaker should be switched off Disconnect the battery cable carefully and make sure no exposed wires can be touched Reconnect ...

Page 10: ...store the UPS prior to use keep it in a dry clean and cool storage room with an ambient temperature between 15 C to 60 C and humidity of less than 95 non condensing If the packing container is removed protect the UPS from dust Keep the UPS always in upright position and do not drop the equipment 3 2 Site Planning and Positioning 3 2 1 Planning before the installation The appropriate place of insta...

Page 11: ...V B doc Page 11 29 ABB Modifications reserved 3 3 2 Back View UPS with internal batteries UPS without internal batteries Figure 2 Back View of 1kVA UPS with internal batteries UPS without internal batteries Figure 4 Back View of 2kVA ...

Page 12: ... ENGINEER FROM THE SUPPLIER OR FROM AN AGENT AUTHORIZED BY THE SUPPLIER DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU ARE EXPOSED TO DANGEROUS VOLTAGES 3 4 2 UPS Input Cabling Connection of the Earth is performed in accordance with the prescribed IEC Standards or with local regulations Provide input fuses and cables according to the information b...

Page 13: ...wires Remove the cover of the terminal block and connect the UPS to the load Check if the wires are safely fixed and put the cover back to the rear panel WARNING DO NOT CONNECT EQUIPMENT THAT WOULD OVERLOAD THE UPS EG LASER PRINTERS 3 4 4 Emergency Power Off EPO The EPO connector gives the user the possibility to block the output of the UPS in case of an emergency This connector can be configured ...

Page 14: ...e battery breaker OFF 2 Make sure the mains input is not present 3 Remove the cover of terminal block on the rear of the UPS and prepare the battery cable which should be able to carry the current of 30A for 1kVA 22A for 2kVA 33A for 3kVA The cross section area should be great than 4 mm2 for all models The following battery wire coloring is recommended GND Red wire Green Yellow wire Black wire 4 C...

Page 15: ...ity power Press ON button continuously for more than 1 second to turn on the UPS The UPS will function in inverter mode and the LCD screen will indicate the UPS status Without utility power Cold start If the utility power is not present press ON button twice The first time the button ON is pressed the UPS is powered The second time the button ON is pressed for more than 1 second the UPS is set to ...

Page 16: ... alarm sounds continuously To silence it press the ON button continuously for more than 1 second Whenever the batteries are low the alarm sounds to indicate that the load will be disconnected In bypass mode press OFF button continuously for more than 1 second to silence the alarms This action does not affect the warning and alarms ...

Page 17: ...d their software 4 1 Control Panel The user friendly control panel is composed of two parts Selection Keys Power Management LCD Display PMD Figure 3 Control Panel 4 1 1 Selection Keys Select If UPS is on Bypass or OFF the UPS voltage and frequency can be selected through this key The bypass can be also enabled or disabled through the Select Key Enter Confirms the parameters selected through the Se...

Page 18: ...e UPS in Battery mode Indicates that the input line voltage is lower than the specified range UPS in Battery mode Indicates the presence of the mains Indicates that the mains is not present Output Indicates the UPS output voltage value Indicates the frequency of the UPS output voltage Indicates the presence of power in the output Indicates that there is no power in the output of the UPS In the Use...

Page 19: ...my Mode Fault Warning Indicates the operating mode of the UPS Mode code Fault code or Warning code For more information on the codes see Chapter Troubleshooting Indicates that the UPS is working in bypass mode Indicates absence of power in the output of the UPS Indicates that the UPS is working in online mode Indicates that the UPS is working in battery mode Indicates that the UPS is in fault mode...

Page 20: ...presented Operating mode Code Output off or EPO 0 Bypass mode 1 Online mode 2 Battery mode 3 Battery test mode 4 ECO mode 5 Converter mode 6 Table 5 Code of the normal operating mode 4 2 1 Output off or EPO mode Code 0 Output Off The LCD display of a UPS in Output off mode is shown in Figure 5 The information on the mains battery UPS output and load will be displayed and the code 0 will indicate t...

Page 21: ...ass mode the UPS acoustic alarm sounds once every 2 minutes in bypass mode Note that in Bypass mode the UPS does not have the backup function For this reason if the mains fail the UPS will be shut down 4 2 3 Online mode Code 2 The Online mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical...

Page 22: ...y of a UPS in battery mode is shown in Figure 8 The information on the mains battery UPS output and load will be displayed and the word BATTERY and the code 3 will indicate the working mode of the UPS When the UPS is working in battery mode If the input line voltage is higher than the specified range the alarm symbol High will appear in the LCD display If the input line voltage is lower than the s...

Page 23: ...king in converter mode if there is a failure in the mains the UPS will transfer to battery mode Code 3 Note that on this operating mode the power rate of the equipment is de rated to 60 of its nominal power 4 3 User Settings The user can set the UPS parameters only when the UPS is on bypass or when the output if off When holding the Select key on the LCD display for more than one second the user s...

Page 24: ...ue 11 UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card Pin Description I O 1 UPS Fail Output 2 Summary Alarm Output 3 GND Input 4 Remote Shutdown Input 5 Common Input 6 Bypass Output 7 Battery Low Output 8 UPS ON Output 9 Line Loss Output Ta...

Page 25: ...te and safe shutdown for multi client systems in case of absence of power in the output of the UPS Figure 10 Monitoring Software WinPower Installation procedure Go to the website http www ups software download com Choose your operating system and follow the instructions described in the website to download the software When downloading the files from the internet enter the serial No 511C1 01220 01...

Page 26: ...st mode 4 ECO mode 5 Converter mode 6 Table 7 Code of the Normal operating mode Warning Code Site fail 09 Fan fail 10 Battery over voltage over charged 11 Battery low 12 Charge fail 13 DC DC temperature high 21 Inverter temperature high 24 Ambient temperature high 25 Line voltage high OVCD action 26 Battery open 27 Overload 29 EPO Active 30 Table 8 Code of the different Warning Fault Code Bus faul...

Page 27: ...s broken Notify dealer DC DC temperature high Inside temperature of the UPS is too high Check the ventilation of the UPS check the ambient temperature Inverter temperature high Inside temperature of the UPS is too high Check the ventilation of the UPS check the ambient temperature Ambient temperature high The ambient temperature is too high Check the environment ventilation Line voltage high OVCD ...

Page 28: ...Department 1 Model number serial number 2 Date on which the problem occurred 3 LCD display status Buzzer alarm status 4 Utility power condition load type and capacity environment temperature ventilation condition 5 The information battery capacity quantity of external battery pack if the UPS if existent 6 Other information for complete description of the problem ...

Page 29: ... Eco mode 4 ms Eco mode to inverter 10 ms EFFICIENCY AC AC 88 In eco mode 93 94 ENVIRONMENT Protection rating IP 20 UPS storage temperature 15 60 C Batteries storage temperature 0 35 C Operating temperature 0 45 C Relative humidity 0 95 Non condensing Altitude above sea level 1000m for nominal power BATTERIES Type VRLA vented lead acid Battery configuration 3 x 7 2Ah 8 x 7 2Ah 8 x 7 2Ah Backup tim...