ABB REB 551-C3*2.5, Installation And Commissioning Manual

Page 1: ...Installation and commissioning manual ProtectIT Breaker protection and control terminal REB 551 C3 2 5 ...

Page 2: ...right 2006 ABB All rights reserved Installation and commissioning manual Breaker protection and control terminal REB 551 C3 2 5 About this manual Document No 1MRK 505 116 UEN Issued December 2006 Revision B ...

Page 3: ...ELOW THE DATA CONTAINED IN THIS MANUAL IS INTENDED SOLELY FOR THE CONCEPT OR PRODUCT DESCRIPTION AND IS NOT TO BE DEEMED TO BE A STATEMENT OF GUARAN TEED PROPERTIES IN THE INTERESTS OF OUR CUSTOMERS WE CONSTANTLY SEEK TO ENSURE THAT OUR PRODUCTS ARE DEVELOPED TO THE LATEST TECHNOLOGICAL STAN DARDS AS A RESULT IT IS POSSIBLE THAT THERE MAY BE SOME DIFFERENCES BETWEEN THE HW SW PRODUCT AND THIS INFO...

Page 4: ...rview 20 Chapter 4 Unpacking and checking the terminal 21 Receiving unpacking and checking 22 Chapter 5 Installing the terminal 23 Overview 24 Mounting the terminal 25 Mounting in a 19 inch rack 26 Mounting in a 19 inch rack with an additional box type RHGS 27 Mounting in a flush or semi flush installation 28 Mounting on a wall 30 Mounting the terminal on a wall 31 Preparing a wall mounted termina...

Page 5: ...guring the terminal 55 Setting the terminal time 55 Checking the self supervision function 55 Navigating the menus 55 Self supervision HMI data 56 Chapter 8 Configuring the 56 64 kbit data communication modules 57 Calculation of optical power budget 58 Fault tracing 59 Comfail function 59 Explanation of contents in column 2 of table 42 60 Chapter 9 Setting and configuring the terminal 63 Overview ...

Page 6: ...com munication 79 Reference 80 Verification of the optical budget 80 Optical budget calculation for serial communication with LON 80 Chapter 13 Verifying settings by secondary injection 81 Overview 82 Preparing for test 84 Overview 84 Preparing the connection to the test equipment 84 Setting the terminal in test mode 85 Connecting test equipment to the terminal 85 Verifying the connection and the ...

Page 7: ...ng the settings 102 Completing the test 102 Setting lockout HMI 103 Verifying the settings 103 Completing the test 103 Four parameter setting groups GRP 104 Verifying the settings 104 Synchrocheck and energizing check SYN 105 Testing the phasing function 107 Testing the frequency difference 108 Testing the synchrocheck 108 108 Testing the voltage difference 109 Testing the phase difference 110 Tes...

Page 8: ...stance protection 125 Chapter 15 Testing the protection system 127 Overview 128 Testing the interaction of the distance protection 129 Chapter 16 Fault tracing and repair 131 Fault tracing 132 Using information on the local HMI 132 Using front connected PC or SMS 133 Repair instruction 135 Repair support 137 ...

Page 9: ...Contents ...

Page 10: ...1 About this chapter Chapter 1 Introduction Chapter 1 Introduction About this chapter This chapter introduces the user to the manual ...

Page 11: ...r s Manual OM contains instructions on how to operate the protection terminal during normal service after commissioning and before periodic maintenance tests The opera tor s manual can be used to find out how to handle disturbances or how to view calculated and measured network data in order to determine the cause of a fault The Installation and Commissioning Manual ICM contains instructions on ho...

Page 12: ...er Establishing connection and verifying the LON communication contains a reference to another document The chapter Verifying settings by secondary injection contains instructions on how to verify that each included function operates correctly according to the set values The chapter Primary injection testing describes a test with primary current through the protected zone The chapter Testing the p...

Page 13: ...g the fibre optical modem Verifying settings by secondary injection Line differential protection phase segregated DIFL AC Alternating Current ACrv2 Setting A for programmable overvoltage IDMT curve step 2 A D converter Analog to Digital converter ADBS Amplitude dead band supervision AIM Analog input module ANSI American National Standards Institute ASCT Auxiliary summation current transformer ASD ...

Page 14: ...nsmit information in both directions Contra directional Way of transmitting G 703 over a balanced line Involves four twisted pairs of with two are used for transmitting data in both directions and two pairs for transmitting clock signals CPU Central Processor Unit CR Carrier Receive CRC Cyclic Redundancy Check CRL POR carrier for WEI logic CS Carrier send CT Current transformer CT1L1 Input to be u...

Page 15: ...requency FSMPL Physical channel number for frequency calculation G 703 Electrical and functional description for digital lines used by local tele phone companies Can be transported over balanced and unbalanced lines G 711 Standard for pulse code modulation of analog signals on digital lines GCM Communication interface module with carrier of GPS receiver module GI General interrogation command GIS ...

Page 16: ...t to point communication IEEE Institute of Electrical and Electronics Engineers IEEE 802 12 A network technology standard that provides 100 Mbits s on twisted pair or optical fiber cable IEEE P1386 1 PCI Mezzanine Card PMC standard for local bus modules References the CMC IEEE P1386 also known as Common Mezzanine Card stan dard for the mechanics and the PCI specifications from the PCI SIG Special ...

Page 17: ...e kForIEEE Time multiplier for IEEE inverse type curve LAN Local area network LIB 520 LCD Liquid chrystal display LDCM Line differential communication module LDD Local detection device LED Light emitting diode LNT LON network tool LON Local operating network MAGN Magnitude of deadband value MCB Miniature circuit breaker MCM Mezzanine carrier module MIM Milliampere Input Module MIP MPPS MPM Main pr...

Page 18: ...ay from COMBIFLEX range RCA Functionality characteristic angle REVAL Evaluation software RFPP Resistance of phase to phase faults RFPE Resistance of phase to earth faults RISC Reduced instruction set computer RMS value Root mean square value RS422 A balanced serial interface for the transmission of digital data in point to point connections RS485 Serial link according to EIA standard RS485 RS530 A...

Page 19: ...tReporting Cycle time for reporting of counter value tRestore Restore time delay TCS Trip circuit supervision TNC connector Type of bayonet connector like BNC connector TPZ TPY TPX TPS Current transformer class according to IEC tReclaim Duration of the reclaim time TRIPENHA Trip by enhanced restrained differential protection TRIPRES Trip by restrained differential protection TRL1 Trip signal from ...

Page 20: ... from weak end infeed logic by an open breaker X1A Source reactance A near end X1B Source reactance B far end X1L Positive sequence line reactance X 21 A digital signalling interface primarily used for telecom equipment XLeak Winding reactance in primary ohms XOL Zero sequence line reactance ZCOM CACC Forward overreaching zone used in the communication scheme ZCOM CR Carrier Receive Signal ZCOM TR...

Page 21: ...12 Introduction to the installation and commissioning manual Chapter 1 Introduction ...

Page 22: ...ormation Chapter 2 Safety information About this chapter This chapter contains safety information Warning signs are presented which attend the user to be careful during certain operations in order to avoid human injuries or damage to equipment ...

Page 23: ...ages and currents are present Prohibition Never connect or disconnect a wire and or a connector to or from a IED during normal opera tion Hazardous voltages and currents are present that may be lethal Operation may be disrupt ed and IED and measuring circuitry may be damaged Warning Always connect the IED to protective earth regardless of the operating conditions This also applies to special occas...

Page 24: ...15 Warning signs Chapter 2 Safety information Warning Never remove any screw from a powered IED or from a IED connected to powered circuitry Potentially lethal voltages and currents are present ...

Page 25: ...le Caution Do not connect live wires to the IED Internal circuitry may be damaged Caution Always use a conductive wrist strap connected to protective ground when replacing modules Electrostatic discharge ESD may damage the module and IED circuitry Caution Take care to avoid electrical shock if accessing wiring and connection IEDs when installing and commissioning Caution Changing the active settin...

Page 26: ...The protection assembly is designed for a maximum continuous current of four times rated val ue Note Activating the setting lockout function which prevents unauthorised changes of the settings without proper configuration may seriously affect the IED s operation ...

Page 27: ...18 Note signs Chapter 2 Safety information ...

Page 28: ...19 About this chapter Chapter 3 Overview Chapter 3 Overview About this chapter This chapter introduces the user to the installation and commissioning tasks ...

Page 29: ...ystem has to be checked in order to verify that the installation was successful The installation and commissioning task starts with configuring the digital communication mod ules if included The terminal can then be configured and set which means that settings and a configuration has to be applied if the terminal does not have a factory configuration downloaded Then the operation of each included ...

Page 30: ...21 About this chapter Chapter 4 Unpacking and checking the terminal Chapter 4 Unpacking and checking the terminal About this chapter This chapter contains instructions on how to receive the terminal ...

Page 31: ...elivery documents after the terminal has been energised 4 Check for transport damages In case of transport damage appropriate action must be taken against the latest carrier and the nearest ABB office or representative should be in formed ABB should be notified immediately if there are any discrepan cies in relation to the delivery documents Store the terminal in the original transport casing in a...

Page 32: ...23 About this chapter Chapter 5 Installing the terminal Chapter 5 Installing the terminal About this chapter This chapter describes how to install the terminal ...

Page 33: ...e to rapid temperature variations powerful vibrations and shocks surge voltages of high am plitude and fast rise time strong induced magnetic fields or similar extreme conditions should be avoided Sufficient space must be available in front of and at rear of the terminal to allow access for main tenance and future modifications Flush mounted terminals should be mounted so that terminal modules can...

Page 34: ...t the top and bottom A suitable mounting kit is available Mounting kits include instruction sheets and all parts need ed including screws The following mounting kits are available 19 inch rack mounting kits 1 2 3 4 and 1 1 terminal width variants See section 2 1 Mounting in a 19 inch rack Side by side mounting kit See section 2 2 Mounting in a 19 inch rack with an additional box type RHGS Flush mo...

Page 35: ...26 Mounting the terminal Chapter 5 Installing the terminal 2 1 Mounting in a 19 inch rack Figure 1 19 inch rack mounting PosNo Description 1 and 4 Mounting angle 2 and 3 TORX T20 screws 98000037 1 2 3 4 ...

Page 36: ...tional box type RHGS Make sure a side by side mounting kit and a suitable 19 inch rack mounting kit are available before proceeding Assemble the two terminals by using a side by side mounting kit Then mount the brackets and install the assembled terminals in the rack as described in section 2 1 Mounting in a 19 inch rack Figure 2 Side by side assembly Procedure 1 Place the two terminals next to ea...

Page 37: ...rews 5 Follow the instructions in section 2 1 Mounting in a 19 inch rack to mount the mounting angles PosNo 5 and install the side by side assembly in the rack 2 3 Mounting in a flush or semi flush installation Make sure a flush or semi flush mounting kit is available before proceeding The procedure for flush and semi flush mounting is mainly the same In semi flush mounts a distance frame is added...

Page 38: ... Description 1 Sealing strip 2 Distance frame only for semi flush 3 Sealing strip for distance frame only for semi flush 4 Side holder 5 Groove 6 Locking screw TORX T10 xx00000129 eps 1 2 3 4 5 6 Note Flush or semi flush mount cannot be used for side by side mounted terminals when IP 54 must be fulfilled ...

Page 39: ...to the edge of the distance frame posNo 2 semi flush mounting only 5 Make a panel cut out See the Technical reference manual for cut out dimensions 6 Insert the terminal into the cut out 7 Add and lock the side holders PosNo 4 to the terminal Thread a side holder into the groove posNo 5 at the back end of the ter minal Insert and lightly fasten the locking screw posNo 6 Next thread a side holder o...

Page 40: ...ual for measurements Depending on the wall different preparations may be needed like drilling and inserting plastic or expander plugs concrete plasterboard walls or threading metal sheet wall 2 Mount the DIN rail s on the mounting bars 3 Mount the terminal blocks on the DIN rail s It is much easier to do this without the unit in place PosNo Description 1 Mounting bar 2 Side plate xx00000130 eps 1 ...

Page 41: ...tes posNo 2 to the terminal 6 Mount the terminal to the mounting bars 2 4 2 Preparing a wall mounted terminal for electrical installation Procedure 1 Remove all screws from one side plate 2 Remove two screws from the other side plate 3 Careful swing the terminal out from the wall See figure 5 xx99000287 Figure 5 View from above over a wall mounted terminal that is pre pared for electrical connecti...

Page 42: ... AWG14 10 or a stranded conductor with a cross section area between 2 5 4 mm2 If the terminal is equipped with a test switch of type RTXP 24 COMBIFLEX wires with 20 A sockets must be used to connect the CT circuits 3 2 Connecting the auxiliary power VT and signal connectors Auxiliary power VTs and signals are connected using COMBICON Phoenix technology plug in screw connectors Procedure 1 Connect ...

Page 43: ...Making the electrical connections Chapter 5 Installing the terminal Figure 6 Voltage connector showing connection point X20 5 Figure 7 Connected cables with ferrules Where 1 is ferrule X20 X20 5 98000035 1 ...

Page 44: ... connected to the protective earth connector at the back of the termi nal 3 4 Making the screen connection When using screened cables always make sure screens are earthed and connected in according to applicable engineering methods This may include checking for appropriate earthing points near the terminal for instance in the cubicle and or near the source of measuring Ensure that earth connection...

Page 45: ...es are very sensitive to handling Do not bend too sharply The minimum curvature radius is 15 cm for the plastic fibre cables and 25 cm for the glass fibre cables If cable straps are used to fix the cables apply with loose fit Always hold the connector never the cable when connecting or disconnecting optical fibres Do not twist pull or bend the fibre Invisible damage may increase fibre attenuation ...

Page 46: ...connected to the protective earth at the terminal The inner and outer shieldings are connected to the protective earth at the external equipment Use insulating tape for the inner shield to pre vent contact with the protective earth Make sure that the terminals are properly earthed with as short connections as possible from the earth screw for example to an earthed frame The terminal and the extern...

Page 47: ...e inner shields shall be connected together with an isolated terminal block and only have one earthing point in the whole system preferably at the external equipment PC The outer shield shall be connected to Protective Earth PE in every cable end i e to PE at all relay terminals and to PE at External equipment PC The first terminal will have only one cable end but all others of course two Cc Commu...

Page 48: ...and Receivers for Balanced Digital Multipoint Systems RS 485 Wire Media dependent Physical layer Where 1 is cable 2 is screw en03000110 vsd 1 2 1 Normative references EIA Standard RS 485 Electrical Characteristics of Generators and Receivers for Balanced Digital Multipoint Systems 2 Transmission method RS 485 differential bipolar signaling 2 1 Differential signal levels Two differential signal lev...

Page 49: ...ips may not exceed 10 V d A physical ground connection between all RS485 circuits will reduce noise 2 3 2 Bus segment termination network The termination network below required at each end of each Bus Ph segment Figure 11 RS 485 bus segment termination ExV is supplied by the Node at end of the Bus Segment The specifications of the components are a Ru 5 V to Signal B 390 Ω 0 25 W 2 5 b Rt Signal B ...

Page 50: ... Twisted pair S STP Screened Screened Twisted Pair Shield Individual foil for each pair with overall copper braid Length Maximum 100 m from one system earth to the next system earth includes length from platform point to system earth on both sides Temp According to application Impedance 120 Ω Capacitance Less than or equal to 42 pF m Example Belden 9841 ...

Page 51: ...uble screens should be used one screen for each twisted pair and one surrounding all pairs Each signal shall utilizie its own twisted pair as in figure 12 The screen for each separate pair shall be connected to internal screen or ground con nection of equipment in one and the same end only if available or in other case connected to earth close to the equipment The outer screen surrounding all pair...

Page 52: ... Chapter 5 Installing the terminal Figure 12 Communication cable installation Cc Communication cable Lc Line connector Rx Receive input Sc Screen or earth ground connection Tx Transmit output en03000087 vsd Rx Tx Sc Lc Tx Rx Sc Lc Cc IED External Equipment ...

Page 53: ...44 Installing the 56 64 kbit data communication cables Chapter 5 Installing the terminal ...

Page 54: ...the external circuitry About this chapter This chapter describes what to check and which checks that should be made to ensure a correct connection to the external circuitry such as auxiliary power supply CT s and VT s These checks must be made with the protection terminal de energised ...

Page 55: ...external circuitry 1 Overview The user must check the installation which includes verifying that the terminal is connected to the other parts of the protection system This is done with the terminal and all connected circuits de energised ...

Page 56: ...t Earthing check The polarity check verifies the integrity of the circuits and the phase relationship The check should be performed as close as possible to the terminal The primary injection test verifies the CT ratio and the wiring all the way through from the pri mary system to the terminal Injection must be performed for each phase to neutral circuit and each phase to phase pair In each case cu...

Page 57: ...ly Chapter 6 Checking the external circuitry 3 Checking the power supply Check that the value of the auxiliary supply voltage remains within the permissible range under all operating conditions Check that the polarity is correct ...

Page 58: ... connector from the binary input cards Check all con nected signals so that both input level and polarity are in accordance with the terminal s speci fications 4 2 Binary output circuits Preferably disconnect the binary output connector from the binary output cards Check all con nected signals so that both load and polarity are in accordance with the terminal s specifications ...

Page 59: ...50 Checking the binary I O circuits Chapter 6 Checking the external circuitry ...

Page 60: ...bout this chapter Chapter 7 Energising the terminal Chapter 7 Energising the terminal About this chapter This chapter describes the start up sequence and what to check after the terminal has been eneri gsed ...

Page 61: ...g a whole cubicle to energising a single terminal The user should reconfigure the terminal to activate the hardware modules in order to enable the self supervision function detect eventual hardware errors Then the terminal time must be set The self supervi sion function should also be checked to verify that the terminal unit operates properly The user could also check the software version the term...

Page 62: ...es a suc cessful startup Figure 13 Typical terminal startup sequence If the upper row in the window indicates Fail instead of Ready and the green LED is flashing an internal failure in the terminal has been detected See the self supervision function in this chapter to investigate the fault After startup the appearance of the local HMI should be as shown in figure 14 1 Terminal energised Liquide Cr...

Page 63: ...sing the terminal Figure 14 Example of the local HMI531 en00000422 vsd E C Ready REx 5xx Ver X X C Quit E Enter menu Start Trip Push buttons green yellow red LEDs Liquid Crystal Display four rows 16 characters row Optical connector for local PC ...

Page 64: ...he local HMI under Configuration I O modules Reconfigure 2 Select Yes and press E 3 2 Setting the terminal time This procedure describes how to set the terminal time 1 Display the set time dialog Navigate the menus to Settings Time Press the E button to enter the dialog 2 Set the date and time Use the Left and Right arrow buttons to move between the time and date values year month day hours minute...

Page 65: ...l The main processing mod ule has failed Contact your ABB representative for service MPM modWarning OK No problem detected None MPM modWarning Warning There is a problem with the real time clock the time synchroniza tion Set the clock If the problem persists contact your ABB repre sentative for service ADC module OK No problem detected None ADC module Fail The A D conversion mod ule has failed Con...

Page 66: ...64 kbit data communication modules Chapter 8 Configuring the 56 64 kbit data communication mo dules About this chapter This chapter contains instructions on how to configure the 56 64 kbit data communication mod ules such as galvanic and optical modems ...

Page 67: ... for BER 0 1010 R 38 dBm Available power budget 16 dB Terminal equipment Example 1 Example 2 Available power budget S_R 16 dB 16 dB Equipment margin Included Included Type of optical connectors FC PC for single mode Terminal box Patch panel connectors FC PC for single mode 0 0 Connectors for S R 0 5 dB each Included Included Total available optical power 16 dB 16 dB Optical cable Type of optical f...

Page 68: ...witch off of remote terminal during maintenance etc can cause COMFAIL 2 0 1 Comfail function Figure 15 Comfail triggering The 200 ms alarm dropout delay is for example required as hysteresis for terminals with reserve overcurrent REL 551 or distance reserve function REL 561 if the differential function is blocked by communication delays and interruptions etc The communication failure signal COMFAI...

Page 69: ...tial protection 0 ms Block of the differential protection due to set ting changes etc 4 Remote terminal COMFAIL 0 ms COMFAIL from the remote terminal For error no 1 2 3 and no 5 6 7 8 9 10 the COM FAIL is sent in the second consecutive mes sage within 10 ms 5 Time synchronization error 2 s Problems in the synchronization of internal differential clock in the differential protection The clock refer...

Page 70: ...age COMFAIL is triggered in stantaneously This check is done in the terminal set as Slave for the internal differential clock by a comparison with the real time clock in the terminal at send ing and receiving of a looped message 8 Communication channel loop delay time delayed checks if the communication channel delay for transmitted and received signal is 24 ms Local Remote Lo cal The check is per...

Page 71: ...ring the 56 64 kbit data communication modules surements presented on the front HMI are not connected to COMFAIL or by in dications of channel delay exceeding 12 ms since the delay is not a channel interrupt the channel is still working ...

Page 72: ... describes how to set the terminal either through a PC or the local HMI and down load a configuration to the terminal in order to make commissioning possible The chapter does not contain instructions on how to create a configuration or calculate settings Please consult the application manual for further information about how to calculate settings ...

Page 73: ...nal The configuration can be downloaded through the front connector on the local HMI or via the rear SPA port Each function included in the terminal has several setting parameters which have to be set in or der to make the terminal behave as intended A default value is provided for each parameter from factory A setting file can be prepared using the parameter setting tool PST which is available in...

Page 74: ...d in the local HMI See the technical reference manual for a complete list of setting parameters for each function Some of the included functions may not be used In this case the user can set the parameter Operation to Off to disable the func tion Some settings can only be set through the local HMI such as the setting access the slave number and baud rate when communicating with a PC software The s...

Page 75: ...dure 1 Navigate the menus to Configuration BuiltInHMI HMI BLOCKSET 2 Select a binary input Select a binary input not used or reserved for any other purpose Connect the selected binary input to the DC control voltage via a normally closed contact of a control switch which can be locked by a key Only when the normally closed contact is open the change of settings and configuration of the REx 5xx ter...

Page 76: ...e of active group via the rear communication port can only be done from the local HMI Procedure 1 Navigate the menus to Configuration TerminalCom SPACom Rear ActGrpRestrict 2 Set ActGrpRestrict Block 4 3 Serial communication setting Activating the restriction of setting or change of active group can only be done from the local HMI Procedure 1 Navigate the menus to Configuration TerminalCom SPACom ...

Page 77: ...he other end of the cable to the COM port of the PC 3 Set the slave number and baud rate in the terminal The slave number and baud rate settings in the REx 5xx terminal is done on the local HMI at Configuration TerminalCom SPACom Front 4 Set the slave number and baud rate in the PC program The slave number and baud rate must be the same as in the terminal See the CAP 540 manual 5 2 Establishing re...

Page 78: ...he REx 5xx ter minal for IEC 870 5 103 bus communication is done on the local HMI at Configuration TerminalCom IECCom Communication 5 2 2 Using LON rear port The LON port is not affected by eventual restricted settings valid for the SPA IEC port When communicating via the LON port the settings are done with the LNT LON Network Tool The settings are shown on the local HMI at Configuration TerminalC...

Page 79: ...70 Downloading settings and configuration from a PC Chapter 9 Setting and configuring the terminal ...

Page 80: ...Requirement of trig condition for disturbance report Chapter 10 Requirement of trig condition for disturbance report About this chapter This chapter describes how to override the limitation on the storage capacity of the flash mem ory ...

Page 81: ...erience shows that after storing more than fifty thousand disturbances settings or inter nal events the flash memory exceeds its storing capacity and the component is finally defected When the failure occurs there is no risk of unwanted operation of the protection terminal due to the self supervision function that detects the failure The terminal will give a signal for internal fail and go into bl...

Page 82: ...11 Establishing connection and verifying the SPA IEC communi cation About this chapter This chapter contains instructions on how to establish connection and verify that the SPA IEC communication operates as intended when the terminal is connected to a monitoring or control system via the rear SPA IEC port ...

Page 83: ... at Configuration TerminalCom SPA IEC LON When the setting is entered the terminal will automatically restart After the restart the SPA IEC port operates as a SPA port 2 Set the slave number and baud rate for the rear SPA port The slave number and baud rate can be found on the local HMI at Configuration TerminalCom SPACom Rear Set the same slave number and baud rate as set in the SMS system for th...

Page 84: ...unction type of the terminal The main function type can be found on the local HMI at Configuration TerminalCom IECCom FunctionType The main function type can be set to values from 1 to 255 according to the standard The value zero is default and corresponds to not used Ex amples of values that can be used are Table 5 Main function type examples If the setting OpFnType is set to ON then the set valu...

Page 85: ...and indications in the SMS SCS system are as expected 2 2 Verifying IEC communication To verify that the IEC communication with the IEC master system is working there are some different methods Choose one of the following Procedure 1 Check that the master system time out for response from the termi nal for example after a setting change is 40 seconds 2 Use a protocol analyzer and record the commun...

Page 86: ... 6 Example Distance 1 km Glass Distance 25 m Plastic Maximum attenuation for REx 5xx 11 dB 7 dB 4 dB km multi mode 820 nm 62 5 125 um 4 dB 0 16 dB m plastic 620 nm 1mm 4 dB Margins for installation aging etc 5 dB 1 dB Losses in connection box two contacts 0 7 dB contact 1 4 dB Losses in connection box two contacts 1 dB contact 2 dB Margin for repair splices 0 5 dB splice 0 5 dB Maximum total atten...

Page 87: ...78 Optical budget calculation for serial communication with SPA IEC Chapter 11 Establishing connection and verifying the ...

Page 88: ...is chapter Chapter 12 Establishing connection and verifying the LON communication Chapter 12 Establishing connection and verifying the LON communication About this chapter This chapter referes to another document ...

Page 89: ... calculation for serial communication with LON Table 7 Example Distance 1 km Glass Distance 20 m Plastic Maximum attenuation for REx 5xx 11 dB 7 dB 4 dB km multi mode 820 nm 62 5 125 um 4 dB 0 2 dB m plastic 620 nm 1mm 4 dB Margins for installation aging etc 5 dB 1 dB Losses in connection box two contacts 0 7 dB contact 1 4 dB Losses in connection box two contacts 1dB contact 2 dB Margin for repai...

Page 90: ...by secondary injection Chapter 13 Verifying settings by secondary injection About this chapter This chapter describes how to verify that the protection functions operates correctly according to the settings Only the tested function should be in operation ...

Page 91: ...rrents The magnitude of voltage and current as well as the phase angle between voltage and current must be variable The voltages and currents from the test equipment must be obtained from the same source and they must have a very small harmonic contents If the test equipment cannot indicate the phase angle a separate phase angle meter is necessary Prepare the terminal for test before testing a par...

Page 92: ...y injection Note Please observe the measuring accuracy of the terminal the test equipment and the angular ac curacy for both of them Note Please consider the configured logic from the function block to the output contacts when mea suring the operate time ...

Page 93: ...d its associated test plug handle RTXH 24 are a part of the COMBITEST system which gives a secure and convenient testing of the terminal When the test plug handle is inserted into the test switch preparations for testing are automati cally carried out in the proper sequence i e blocking of tripping circuits short circuiting of CT s opening of voltage circuits making relay terminals available for s...

Page 94: ...atedly displays Busy and after that the yellow LED starts flashing which indicates that the terminal is in test mode 2 4 Connecting test equipment to the terminal Before testing connect the testing equipment according to the valid terminal diagram for each specific REx 5xx terminal Pay special attention to the correct connection of the input and output current terminals and to the connection of th...

Page 95: ... Phasors Primary and Secondary Consider set ratio factors for CT s and VT s 2 Compare the frequency reading with the set frequency and the direc tion of the power with the injected power The frequency and active power are located in the local HMI under ServiceReport ServiceValues 3 Inject a unsymmetrical three phase current and voltage at rated val ue in two phases 4 Compare the injected value wit...

Page 96: ...t signal is equal to 0 for the tested function The user could also individually block event blocks to ensure that no events are reported to remote station during the test Procedure 1 Browse to the BlockFunctions menu The BlockFunctions menu is located in the local HMI under Test TestMode BlockFunctions 2 Browse to the function that should be released Use the left and right arrow buttons Press E wh...

Page 97: ...led on the HMI Off On Disturbances are not stored LED information yellow start red trip are displayed on the local HMI but not stored in the terminal Disturbance summary is scrolled automatically on the local HMI for the two latest recorded disturbances until cleared The information is not stored in the terminal On On or Off The disturbance report works as in normal mode Disturbances are stored Da...

Page 98: ...ing return If no bistable relay is available replace it with two self reset auxiliary relays and use self holding connection Use a secondary injection relay test set to operate the protection function It is possible to use the BR to control the injected analogue quantities so that the fault only appears when the BR is picked up simulating a closed breaker position To make the arrangement more elab...

Page 99: ...Group n AutoRecloser AutoRecloser n If any timer setting is changed so as to speed up or facilitate the testing they must be set to normal after the testing A verification test has to be done afterwards 2 Check that the functional input signal SYNC is set to TRUE if the in ternal or external synchrocheck is not used 3 Read and note the reclosing operate counters from the HMI tree Terminal AR01 CLO...

Page 100: ...it closed 5 Inject AC quantities to give a trip and start AR in phase L1 Observe or record the BR operation The BR relay should trip and re close After the closing operation the SRY switch could be opened for about 5 s and then closed The AR open time and the operating sequence should be checked for ex ample in the event recording Check the operate indications and the operate counters Should the o...

Page 101: ...rect operation takes place and that correct signals are issued The signals WFMASTER UNSUC WAIT and INHIBIT should be involved 3 5 Completing the test After the test restore the equipment to normal or desired state Especially check these items 1 Check and record the counter contents Reset if it is the user s pref erence The counters menu is located in the local HMI under ServiceReport Functions Aut...

Page 102: ...and trip functions or via external start 4 1 Verifying the settings Procedure 1 Apply the fault condition with a current below set IP 2 Repeat the fault condition and increase the current in step until trip appears 3 Compare the result with the set IP Note If no I check is set only back up trip operate at set IP 4 2 Verifying the retrip setting Choose one of the test cases in 4 2 Verifying the ret...

Page 103: ... condition with current below the set value 3 Verify that retrip is achieved after t1 4 Apply the fault condition with current over the set value 5 Verify that back up trip is achieved after t2 4 3 Completing the test Continue to test another function or complete the test by setting the test mode to off Restore connections and settings to the original values if they were changed for testing purpos...

Page 104: ...t in phase L1 slowly until the DLD STIL1 signal changes to a logical 1 Observe the functional output signal DLD STIL1 on the HMI 3 Record the value and compare it with the set value IP 4 Increase the current to its original value 5 Repeat steps 2 to 4 for phases L2 signal DLD STIL2 and L3 signal DLD STIL3 6 Decrease the voltage in phase L1 slowly until the DLD STUL1 sig nal changes to a logical 1 ...

Page 105: ... test mode from the PST The functionality of the event reporting during test mode is set from the PST as follows Use event masks Report no events Report all events In Test Mode individual event blocks can be blocked from the PST Individually event blocks can also be blocked from the local HMI under the menu Test TestMode BlockEventFunc ...

Page 106: ...t recorder ER Chapter 13 Verifying settings by secondary injection 7 Event recorder ER During testing the event recorder can be switched off if desired This is found in the SMS or Substation Control System SCS ...

Page 107: ...their corresponding phase voltages and with all of them equal to their rated values 2 Connect the nominal dc voltage to the FUSE DISC binary input The signal FUSE VTSU should appear with almost no time delay No signals FUSE VTSZ and FUSE VTF3PH should appear on the terminal Only the distance protection function operates No other undervoltage dependent functions must operate 3 Disconnect the dc vol...

Page 108: ... phase currents in phase with their corresponding phase voltages and with all of them equal to their rated values 2 Slowly decrease the measured voltage in one phase until the FUSE VTSU signal appears 3 Record the measured voltage and calculate the corresponding neg ative sequence voltage according to the equation Observe that the voltages in the equation are phasors Equation 1 4 Compare the resul...

Page 109: ...operation of the du dt di dt based function Check the operation of the du dt di dt based function if included in the terminal Procedure 1 Simulate normal operating conditions with the three phase currents in phase with their corresponding phase voltages and with all of them equal to their rated values 2 Connect the nominal dc voltage to the FUSE CBCLOSED binary in put 3 Change the voltages and cur...

Page 110: ...en the set DI The FUSE VTSU FUSE VTSZ and FUSE VTF3PH signals should not appear 6 Disconnect the dc voltage to the FUSE CBCLOSED binary input 7 Apply normal conditions as in step 1 8 Repeat step 3 9 Connect the nominal voltages in all three phases and feed a current below the operate level in all three phases 10 Keep the current constant Disconnect the voltage in all three phas es simultaneously T...

Page 111: ...in the limits of declared accura cy The mean service values are available under the submenu Service Report ServiceValues The phasors of up to five input currents and voltages are available under the submenu Service Report Phasors Primary 2 Check the operation of ADBS or IDBS when applicable Compare with the expected values The operation of ADBS or IDBS function can be checked separately with the R...

Page 112: ...r one of the functions Reading of the values must be possible The terminal must not respond to any attempt to change the setting value or configuration 5 Disconnect the control DC voltage from the selected binary input 6 Repeat the attempt under step 4 The terminal must accept the changed setting value or configuration 7 Depending on the requested design for a complete REx 5xx terminal leave the f...

Page 113: ...ctive setting group 2 Browse the ActiveGroup menu to achieve information about the ac tive setting group The ActiveGroup menu is located in the local HMI under ServiceReport ActiveGroup 3 Connect the appropriate dc voltage to the corresponding binary in put of the terminal and observe the information presented on the HMI display The displayed information must always correspond to the activated inp...

Page 114: ...n Activation of the voltage selection function if applicable The tests explained in the test procedures below describe the settings which can be used as ref erences during testing before the final settings are specified After testing restore the equipment to the normal or desired settings A secondary injection test set with the possibility to alter the phase angle by regulation of the resistive an...

Page 115: ...connected to the line side Figure 20 General test connection for a 1 1 2 CB diameter with one phase voltage connected to the line side U Bus U Line N Test equipment REx5xx U Bus N UL1 UL2 UL3 N Input Phase L1 L2 L3 L12 L23 L31 UMeasure Ph N Ph Ph 99000114 vsd U Bus U Line N Test equipment REx5xx U4 or U5 N en01000168 vsd UL1 or UL2 N UMeasure Ph N Ph Ph ...

Page 116: ...st settings for phasing The settings are located in the local HMI under U line UL1 UL2 or UL3 voltage input on the terminal U bus U5 voltage input on the terminal Parameter Setting Operation Off InputPhase UL1 PhaseShift 0 deg URatio 1 00 USelection SingleBus AutoEnerg Off ManEnerg Off ManDBDL Off UHigh 70 U1b ULow 40 U1b FreqDiff 0 05 Hz PhaseDiff 45 UDiff 30 U1b tAutoEnerg 0 5 s tManEnerg 0 5 s ...

Page 117: ...gs on tBreaker and FreqDiffSynch 5 Make sure that the calculated closing angle is less than 60 deg 6 Verify that closing command is issued at the correct phase angle when the frequency difference is less than the set value 12 2 Testing the synchrocheck During test of the synchrocheck function for a single bay arrangement these voltage inputs are used 12 2 1 At test of the synchrocheck function for...

Page 118: ...able U5 Activate SYN2_CB1CLD SYN3 U line UL1 Activate SYN3_CB2CLD UL2 Activate SYN3_FD2CLD U5 Activate SYN3_CB1CLD and CB2CLD U bus U4 No activation of inputs necessary Parameter Setting Single bay Single bay with phas ing Multiple bays Operation On InputPhase UL1 UMeasure Ph N NA NA PhaseShift 0 deg URatio 1 00 USelection SingleBus AutoEnerg Off ManEnerg Off ManDBDL Off UHigh 70 U1b ULow 40 U1b F...

Page 119: ...heck that the two outputs are NOT activated Test with UDiff 20 Uline UHigh 1 Decrease the U line UL1 to 60 U1b and the U bus U5 to be equal to 80 U1b 2 Check that the two outputs are NOT activated Test with URatio 0 20 1 Run the tests under procedures Test with UDiff 0 Test with UDiff 40 and Test with UDiff 20 Uline UHigh but with U bus voltages 5 times lower Test with URatio 5 00 1 Run the tests ...

Page 120: ...r than the set ones By changing the phase angle on U1 connected to U bus between 45 The user can check that the two outputs are activated for a PhaseDiff lower than 45 It should not operate for other values See Figure 21 Parameter Setting Single bay Single bay with phas ing Multiple bays Operation On InputPhase UL1 UMeasure Ph N NA NA PhaseShift 0 deg URatio 1 00 USelection SingleBus AutoEnerg Off...

Page 121: ...hat the two outputs are activated for phase differences between these values but not for phase differences outside See Figure 22 5 Change the PhaseShift setting to 350 deg Change the phase angle between 35 and 55 and verify as above Figure 22 Test of phase difference 45 45 U Bus U Line operation U Bus No operation 99000077 vsd 55 35 U Bus U Line operation U Bus No operation 99000078 vsd PhaseShift...

Page 122: ...e quency equal to 49 Hz 2 Check that the two outputs are NOT activated The test can be repeated with different frequency values to verify that the function operates for values lower than the set ones If the FREJA pro gram Test of synchronizing relay is used the frequency can be changed continuously 12 2 5 Testing the reference voltage 1 Use the same basic test connection as in Figure 19 The UDiff ...

Page 123: ... an energizing of a dead line to a live bus The settings in table 12can be used during the test if the final setting is not determined Table 12 Test settings for DLLB NA Not applicable U line UL1 UL2 or UL3 voltage input on the terminal U bus U5 voltage input on the terminal SYN1 U line UL1 Activate SYN1_FD1CLD and UF1OK UL2 Activate SYN1_CB2CLD and UF2OK U4 Activate SYN1_CB2CLD CB3CLD and UB2OK U...

Page 124: ...e energizing function operates for a low voltage on the U bus and for a high one on the U line This corresponds to an energizing of a dead bus from a live line 1 Change the HMI settings AutoEnerg and ManEnerg to DBLL 2 Apply a single phase voltage of 30 U1b to the U bus U5 and a sin gle phase voltage of 100 U1b to the U line UL1 USelection SingleBus AutoEnerg DLLB ManEnerg DLLB ManDBDL Off UHigh 8...

Page 125: ...ne UL1 is equal to100 U1b and the U bus U5 is equal to 30 U1b The outputs should still be activated 5 The test can be repeated with different values on the U bus and the U line 6 Restore the equipment to normal or desired settings 12 3 5 Testing the dead bus dead line DBDL The test should verify that the energizing function operates for a low voltage on both the U bus the U line i e closing of the...

Page 126: ...single phase voltage of 100 U1b to the U bus U5 If the SYN1 UB1 2OK inputs for the fuse failure are used normally they must be activated thus activated and deactivated must be inverted in the description of tests below 1 Connect the signals below to binary inputs and binary outputs Parameter Setting Single bay Single bay with phas ing Multiple bays Operation On InputPhase UL1 UMeasure Ph N NA NA P...

Page 127: ... means a voltage of 100 U1b and L means a voltage of 30 U1b Verify that correct output signals are generated 1 Connect the signals below to binary inputs and binary outputs 2 Apply signals according to the tables and verify that correct output signals are generated Signal Voltage from bus1 U5 1 1 1 1 1 1 1 0 0 0 0 0 0 0 Voltage from bus2 U4 0 0 0 0 0 0 0 1 1 1 1 1 1 1 Signal CB1OPEN 1 0 0 0 0 0 1 ...

Page 128: ...H L LINE1 UL1 H L H L H L LINE2 UL2 H L H H H L Signal SYN1 SYN2 SYN3 FD1CLD 1 1 0 0 0 0 1 1 0 0 0 0 1 1 1 1 FD1OPEN 0 0 1 1 1 1 0 0 1 1 1 1 0 0 0 0 FD2CLD 0 0 1 1 1 1 1 1 0 0 1 1 0 0 0 0 FD2OPEN 1 1 0 0 0 0 0 0 1 1 0 0 1 1 1 1 CB1CLD 1 1 1 1 1 1 1 1 1 1 CB1OPEN 0 0 0 0 0 0 0 0 0 0 CB2CLD 0 0 1 1 0 0 0 0 1 1 0 0 CB2OPEN 1 1 0 0 1 1 1 1 0 0 1 1 CB3CLD 1 1 1 1 1 1 1 1 1 1 CB3OPEN 0 0 0 0 0 0 0 0 0 0...

Page 129: ...on of a terminal Procedure 1 Initiate one by one different single phase to earth faults Consider sufficient time interval between the faults to overcome a re claim time of eventually activated autoreclosing function Only a sin gle phase trip should occur for each separate fault and only one of the trip outputs TRIP TRLn should be activated at a time Functional outputs TRIP TRIP and TRIP TR1P shoul...

Page 130: ...Ln should be activated at a time Functional outputs TRIP TRIP and TRIP TR1P should be active at each fault No other out puts should be active 2 Initiate one by one different phase to phase faults Consider sufficient time interval between the faults to overcome a re claim time of eventually activated autoreclosing function Only a two phase trip should occur for each separate fault and only correspo...

Page 131: ...er than the dead time of the autoreclosing function when included in protection scheme Check that the second trip is a single phase trip in a second initiated phase 6 Initiate a phase to phase fault and switch it off immediately when the trip signal is issued for the corresponding two phases Initiate anoth er phase to phase fault not between the same phases within the time shorter than 2 seconds C...

Page 132: ...4 Verifying the internal configuration About this chapter The aim of this chapter is to verify that the internal communications and output signals are ac cording to the specification and normal protection praxis This means that all included protection functions must be in operation ...

Page 133: ...ices that are involved in the fault clearance process must have been tested as individuals and set in operation The breaker must be ready for an open close open cycle The shaping of the test process is dependent on the complexity of the design of the switchyard Hereby follows some items which could be used as guidelines ...

Page 134: ... 1 Make sure that the protection terminal and fitting breaker s to be tested are in service 2 Connect the test equipment to the terminal 3 Set the test equipment so that the impedance present to the relay is half the set value 4 Energise the protection terminal and evaluate the result i e Check that correct trip has been accomplished according to configu ration and philosophy Check that all binary...

Page 135: ...126 Testing the interaction of the distance protection Chapter 14 Verifying the internal configuration ...

Page 136: ...ter Chapter 15 Testing the protection system Chapter 15 Testing the protection system About this chapter This chapter describes how to verify the conformity of the protection system without the pro tected object energised ...

Page 137: ... final test that should be carried out before the protected object is taken into service Due to the complexity in combination with already performed tests it is not necessary to test all protection functions and all fault types in this process The most important protection functions in the terminal for single line to earth fault and phase phase fault could be used for the test The shaping of the t...

Page 138: ...t so that the impedance present to the relay is half the set value of zone 1 4 Prepare a transient fault sequence 5 Simulate the condition for the synchro check as for live bus and dead line 6 Energise the protection terminal and evaluate the result i e Check that correct trip has been accomplished according to configu ration and philosophy Check that the autoreclosure have made an reclosing of th...

Page 139: ...130 Testing the interaction of the distance protection Chapter 15 Testing the protection system ...

Page 140: ... About this chapter Chapter 16 Fault tracing and repair Chapter 16 Fault tracing and repair About this chapter This chapter describes how to carry out fault tracing and eventually a change of circuit board ...

Page 141: ...re or warnings for each hardware module are provided as well as information about the external time synchronisation and the internal clock All according to table 21 Loss of time synchronisation can be considered as a warning only The REx 5xx ter minal has full functionality without time synchronisation HMI information Signal name Activates sum mary signal Description InternFail INT FAIL Internal f...

Page 142: ...al event list are time tagged with a resolution of 1 ms This means that when using the PC for fault tracing it provides information on the Event message Description Set reset event INT FAILOff Internal fail status Reset event INT FAILOn Set event INT WARNINGOff Internal warning status Reset event INT WARNINGOn Set event INT CPUFAILOff Main processing module fatal error status Reset event INT CPUFA...

Page 143: ...134 Fault tracing Chapter 16 Fault tracing and repair Module that should be changed Sequence of faults if more than one unit is faulty Exact time when the fault occurred ...

Page 144: ...le connectors 4 Disconnect the optical fibres 5 Unscrew the main back plate of the terminal 6 If the transformer module is to be changed unscrew the small back plate of the terminal 7 Pull out the faulty module 8 Check that the new module has correct identity number Warning Never disconnect a secondary connection of current transformer circuit without short circuiting the transformer s secondary w...

Page 145: ... area on the circuit board when the new module is inserted 10 Reassemble the terminal If the REx 5xx terminal has the optional increased measuring accuracy a file with unique cali bration data for the transformer module is stored in the Main processing module Therefore it is not possible to change only one of these modules with maintained accuracy ...

Page 146: ... and repair 3 Repair support If a REx 5xx terminal needs to be repaired the whole terminal must be removed and sent to ABB Logistic Center Before returning the material an inquiry must be sent to ABB Logistic Center e mail offer selog se abb com ...

Page 147: ...138 Repair support Chapter 16 Fault tracing and repair ...

Page 148: ...ubstation Automation Products SE 721 59 Västerås Sweden Telephone 46 0 21 34 20 00 Facsimile 46 0 21 14 69 18 Internet www abb com substationautomation 1MRK 505 116 UEN Printed on recycled and ecolabelled paper at Elanders Novum ...