ABB RET650 2.1 IEC, Commissioning Manual

Page 1: ...Relion 650 series Transformer protection RET650 2 1 IEC Commissioning manual ...

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Page 3: ...Document ID 1MRK 504 160 UEN Issued January 2016 Revision Product version 2 1 Copyright 2016 ABB All rights reserved ...

Page 4: ...erms of such license This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit http www openssl org This product includes cryptographic software written developed by Eric Young eay cryptsoft com and Tim Hudson tjh cryptsoft com Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be...

Page 5: ...product failure would create a risk for harm to property or persons including but not limited to personal injuries or death shall be the sole responsibility of the person or entity applying the equipment and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks This document has been carefully checked by ABB but deviations cannot be compl...

Page 6: ...nd concerning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of ...

Page 7: ...up protection functions 19 Control and monitoring functions 20 Communication 22 Basic IED functions 23 Section 4 Starting up 27 Factory and site acceptance testing 27 Commissioning checklist 27 Checking the power supply 28 Energizing the IED 28 Checking the IED operation 28 IED start up sequence 29 Setting up communication between PCM600 and the IED 29 Writing an application configuration to the I...

Page 8: ...n 47 The LON Protocol 48 Hardware and software modules 48 Optical budget calculation for serial communication with LON 50 Section 8 Establishing connection and verifying the IEC 61850 communication 51 Overview 51 Setting the station communication 51 Verifying the communication 52 Section 9 Testing IED operation 53 Preparing for test 53 Requirements 53 Preparing the IED to verify settings 54 Activa...

Page 9: ...ings 69 Completing the test 70 Restricted earth fault protection low impedance REFPDIF 70 Verifying the settings 70 Completing the test 71 Current protection 71 Instantaneous phase overcurrent protection 3 phase output PHPIOC 71 Measuring the operate limit of set values 71 Completing the test 72 Four step phase overcurrent protection 3 phase output OC4PTOC 72 Verifying the settings 72 Completing t...

Page 10: ...h voltage restraint 82 Overcurrent feature with directionality 83 Over Undervoltage feature 83 Completing the test 84 Secondary system supervision 84 Fuse failure supervision FUFSPVC 84 Checking that the binary inputs and outputs operate as expected 84 Measuring the operate value for the negative sequence function 85 Measuring the operate value for the zero sequence function 86 Measuring the opera...

Page 11: ...ttings 97 Completing the test 98 Station communication 99 Multiple command and transmit MULTICMDRCV MULTICMDSND 99 Basic IED functions 99 Parameter setting group handling SETGRPS 99 Verifying the settings 99 Completing the test 100 Exit test mode 100 Section 11 Checking the directionality 101 Overview 101 Testing the directionality of the distance protection 101 Section 12 Commissioning and mainte...

Page 12: ...Measurement of service currents 108 Restoring 109 Section 13 Glossary 111 Table of contents 6 Transformer protection RET650 2 1 IEC Commissioning manual ...

Page 13: ...e chapters are organized in the chronological order in which the IED should be commissioned The relevant procedures may be followed also during the service and maintenance activities 1 2 Intended audience This manual addresses the personnel responsible for commissioning maintenance and taking the IED in and out of normal service The commissioning personnel must have a basic knowledge of handling e...

Page 14: ... to the project structure The manual also recommends a sequence for the engineering of protection and control functions LHMI functions as well as communication engineering for IEC 60870 5 103 IEC 61850 DNP3 LON and SPA The installation manual contains instructions on how to install the IED The manual provides procedures for mechanical and electrical installation The chapters are organized in the c...

Page 15: ... used as a technical reference during the engineering phase installation and commissioning phase and during normal service The communication protocol manual describes the communication protocols supported by the IED The manual concentrates on the vendor specific implementations The point list manual describes the outlook and properties of the data points specific to the IED The manual should be us...

Page 16: ...ine 1MRK 511 382 UEN Connection and Installation components 1MRK 513 003 BEN Test system COMBITEST 1MRK 512 001 BEN 1 4 Document symbols and conventions 1 4 1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock The warning icon indicates the presence of a hazard which could result in personal injury The caution hot surface icon indicates im...

Page 17: ...n Courier font For example to save the changes in non volatile memory select Yes and press Parameter names are shown in italics For example the function can be enabled and disabled with the Operation setting Each function block symbol shows the available input output signal the character in front of an input output signal name indicates that the signal name may be customized using the PCM600 softw...

Page 18: ...DSC CCRPLD CCPDSC CCRBRF CCRBRF CCRBRF CCSSPVC CCSRDIF CCSSPVC CMMXU CMMXU CMMXU CMSQI CMSQI CMSQI CVGAPC GF2LLN0 GF2MMXN GF2PHAR GF2PTOV GF2PTUC GF2PTUV GF2PVOC PH1PTRC GF2MMXN GF2PHAR GF2PTOV GF2PTUC GF2PTUV GF2PVOC PH1PTRC CVMMXN CVMMXN CVMMXN DPGAPC DPGGIO DPGAPC DRPRDRE DRPRDRE DRPRDRE EF4PTOC EF4LLN0 EF4PTRC EF4RDIR GEN4PHAR PH1PTOC EF4PTRC EF4RDIR GEN4PHAR PH1PTOC EFPIOC EFPIOC EFPIOC ETPMM...

Page 19: ...H3PTRC GEN4PHAR PH3PTOC PH3PTRC OV2PTOV GEN2LLN0 OV2PTOV PH1PTRC OV2PTOV PH1PTRC PCFCNT PCGGIO PCFCNT PHPIOC PHPIOC PHPIOC PRPSTATUS RCHLCCH RCHLCCH SCHLCCH QCBAY QCBAY BAY LLN0 QCRSV QCRSV QCRSV REFPDIF REFPDIF REFPDIF ROV2PTOV GEN2LLN0 PH1PTRC ROV2PTOV PH1PTRC ROV2PTOV SCILO SCILO SCILO SCSWI SCSWI SCSWI SESRSYN RSY1LLN0 AUT1RSYN MAN1RSYN SYNRSYN AUT1RSYN MAN1RSYN SYNRSYN SINGLELCCH SCHLCCH SLGA...

Page 20: ...IO TEILGAPC TMAGAPC TMAGGIO TMAGAPC TRPTTR TRPTTR TRPTTR UV2PTUV GEN2LLN0 PH1PTRC UV2PTUV PH1PTRC UV2PTUV VMMXU VMMXU VMMXU VMSQI VMSQI VMSQI VNMMXU VNMMXU VNMMXU VSGAPC VSGGIO VSGAPC WRNCALH WRNCALH WRNCALH ZCLCPSCH ZCLCPLAL ZCLCPSCH ZCPSCH ZCPSCH ZCPSCH ZCRWPSCH ZCRWPSCH ZCRWPSCH ZCVPSOF ZCVPSOF ZCVPSOF ZMFPDIS ZMFLLN0 PSFPDIS ZMFPDIS ZMFPTRC ZMMMXU PSFPDIS PSFPDIS ZMFPDIS ZMFPTRC ZMMMXU Section...

Page 21: ...e 2 2 Warnings Observe the warnings during all types of work related to the product Only electrically skilled persons with the proper authorization and knowledge of any safety hazards are allowed to carry out the electrical installation National and local electrical safety regulations must always be followed Working in a high voltage environment requires serious approach to avoid human injuries an...

Page 22: ...e configuration This is class 1 equipment that shall be earthed Never disconnect the secondary connection of current transformer circuit without short circuiting the transformer s secondary winding Operating a current transformer with the secondary winding open will cause a massive potential build up that may damage the transformer and may cause injuries to humans Never remove any screw from a pow...

Page 23: ... a conductive wrist strap connected to protective earth when replacing modules Electrostatic discharge ESD may damage the module and IED circuitry Take care to avoid electrical shock during installation and commissioning Changing the active setting group will inevitably change the IEDs operation Be careful and check regulations before making the change 2 4 Note signs Observe the maximum allowed co...

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Page 25: ...on functions IEC 61850 ANSI Function description Transformer RET650 A05 Current protection PHPIOC 50 Instantaneous phase overcurrent protection 1 OC4PTOC 51_671 Four step phase overcurrent protection 3 EFPIOC 50N Instantaneous residual overcurrent protection 1 EF4PTOC 51N 67N2 Four step residual overcurrent protection 2 TRPTTR 49 Thermal overload protection two time constant 1 CCRBRF 50BF Breaker ...

Page 26: ... commands with position for IEC 60870 5 503 50 I103IEDCMD IED commands for IEC 60870 5 103 1 I103USRCMD Function commands user defined for IEC 60870 5 103 4 SCILO Interlocking 3 SCSWI Switch Controller 3 SXCBR Circuit Breaker 3 Circuit breaker for 3CB 1 Secondary system supervision FUFSPVC Fuse failure supervision 1 Logic SMPPTRC Tripping logic 6 TMAGAPC Trip matrix logic 12 ALMCALH Logic for grou...

Page 27: ...ommunication function for Single Point indication 16 inputs 16 MVGAPC Generic communication function for Measured Value 24 BINSTATREP Logical signal status report 3 RANGE_XP Measured value expander block 66 I103MEAS Measurands for IEC 60870 5 103 1 I103MEASUSR Measurands user defined signals for IEC 60870 5 103 3 I103AR Function status auto recloser for IEC 60870 5 103 1 I103EF Function status ear...

Page 28: ...neral TCP protocol 1 CHSERRS485 DNP3 0 for EIA 485 communication protocol 1 CH1TCP CH2TCP CH3TCP CH4TCP DNP3 0 for TCP IP communication protocol 1 CHSEROPT DNP3 0 for TCP IP and EIA 485 communication protocol 1 MSTSER DNP3 0 for serial communication protocol 1 MST1TCP MST2TCP MST3TCP MST4TCP DNP3 0 for TCP IP communication protocol 1 DNPFREC DNP3 0 fault records for TCP IP and EIA 485 communicatio...

Page 29: ...ts on protocols such as DNP3 and IEC103 1 FSTACCS FSTACCSNA Field service tool access via SPA protocol over ethernet communication 1 ACTIVLOG Activity logging parameters 1 ALTRK Service Tracking 1 SINGLELCCH Single ethernet port link status 1 PRPSTATUS Dual ethernet port link status 1 PRP IEC 62439 3 parallel redundancy protocol 1 P03 3 5 Basic IED functions Table 4 Basic IED functions IEC 61850 o...

Page 30: ...enial of service frame rate control for front port DOSLANAB Denial of service frame rate control for OEM port AB DOSLANCD Denial of service frame rate control for OEM port CD DOSSCKT Denial of service socket flow control GBASVAL Global base values for settings PRIMVAL Primary system values ALTMS Time master supervision ALTIM Time management MSTSER DNP3 0 for serial communication protocol Table 5 L...

Page 31: ...part for LHMI OPENCLOSE_LED LHMI LEDs for open and close keys GRP1_LED1 GRP1_LED15 GRP2_LED1 GRP2_LED15 GRP3_LED1 GRP3_LED15 Basic part for CP HW LED indication module 1MRK 504 160 UEN Section 3 Available functions Transformer protection RET650 2 1 IEC 25 Commissioning manual ...

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Page 33: ...ite acceptance testing SAT or commissioning testing is typically done to verify that the installed IED is correctly set and connected to the power system SAT requires that the acceptance testing has been performed and that the application configuration is verified Maintenance testing is a periodic verification that the IED is healthy and has correct settings depending on changes in the power syste...

Page 34: ...ommissioning procedures Energize the power supply of the IED to start it up Keep the DC power supply on until the Root menu or the selected default screen is shown on the HMI before interrupting the DC power supply again The energization could be done in a number of ways from energizing a whole cubicle with many IEDs to energizing each single IED one by one If HW i e I O and or communication board...

Page 35: ...ED startup is displayed 3 The main menu is displayed A steady green light indicates a successful startup If the upper row in the window indicates Fail instead of Ready and the green LED flashes an internal failure in the IED has been detected 4 5 Setting up communication between PCM600 and the IED The communication between the IED and PCM600 is independent of the communication protocol used within...

Page 36: ...ress when the IED is delivered The IP adress and the subnetwork mask might have to be reset when an additional Ethernet interface is installed or an interface is replaced The default IP address for the IED front port is 10 1 150 3 and the corresponding subnetwork mask is 255 255 255 0 which can be set via the local HMI path Main menu Configuration Communication Ethernet configuration FRONT 1 Setti...

Page 37: ... a straight standard Ethernet cable can be used 1 Select Search programs and files in the Start menu in Windows IEC13000057 1 en vsd IEC13000057 V1 EN Figure 4 Select Search programs and files 2 Type View network connections and click on the View network connections icon 1MRK 504 160 UEN Section 4 Starting up Transformer protection RET650 2 1 IEC 31 Commissioning manual ...

Page 38: ...IEC13000059 1 en vsd IEC13000059 V1 EN Figure 6 Right click Local Area Connection and select Properties 4 Select the TCP IPv4 protocol from the list of configured components using this connection and click Properties Section 4 1MRK 504 160 UEN Starting up 32 Transformer protection RET650 2 1 IEC Commissioning manual ...

Page 39: ...ddress and define IP address and Subnet mask if the front port is used and if the IP address is not set to be obtained automatically by the IED see Figure 8 The IP address must be different from the IP address chosen for the IED 1MRK 504 160 UEN Section 4 Starting up Transformer protection RET650 2 1 IEC 33 Commissioning manual ...

Page 40: ...work for this set up to work 4 6 Writing an application configuration to the IED When writing a configuration to the IED with PCM600 the IED is automatically set in configuration mode When the IED is set in configuration mode all functions are blocked The red LED on the IED flashes and the green LED is lit while the IED is in the configuration mode When the configuration is written and completed t...

Page 41: ... resistance is near the calculated value for maximum DC resistance perform a complete burden test CT excitation test in order to confirm that the current transformer is of the correct accuracy rating and that there are no shorted turns in the current transformer windings Manufacturer s design curves must be available for the current transformer to compare the actual results Earthing check of the i...

Page 42: ... secondary side 4 9 Using the RTXP test switch The RTXP test switch is designed to provide the means of safe testing of the IED This is achieved by the electromechanical design of the test switch and test plug handle When the test plug handle is inserted it first blocks the trip and alarm circuits then it short circuits the CT secondary circuit and opens the VT secondary circuits making the IED av...

Page 43: ...ing male connector Inserting anything else such as a measurement probe may damage the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block 4 10 1 Binary input circuits Preferably disconnect the binary input connector from the binary input cards Check all connected signals so that both input level an...

Page 44: ...ce requirement of 180 mm for plastic fiber cables and 275 mm for glass fiber cables Check the allowed minimum bending radius from the optical cable manufacturer Section 4 1MRK 504 160 UEN Starting up 38 Transformer protection RET650 2 1 IEC Commissioning manual ...

Page 45: ...be established before the settings can be written to the IED Make sure that the DC supply is not turned off when the IED saves the written configuration The IED uses a FLASH disk for storing configuration data and process data like counters object states Local Remote switch position etc Since FLASH memory is used measures have been taken in software to make sure that the FLASH disk is not worn out...

Page 46: ...er shall be set for every current transformer connected to the IED Table 6 CT configuration Parameter description Parameter name Range Default Rated CT primary current in A CT Prim Input from 0 to 99999 3000 This parameter defines the primary rated current of the CT For two set of CTs with ratio 1000 1 and 1000 5 this parameter is set to the same value of 1000 for both CT inputs The parameter CTSt...

Page 47: ...l or module failure The error flag is also set when the physical I O module of the correct type is not detected in the connected slot 1MRK 504 160 UEN Section 5 Configuring the IED and changing settings Transformer protection RET650 2 1 IEC 41 Commissioning manual ...

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Page 49: ...guration Communication Station communication Port configuration SLM optical serial port PROTOCOL 1 When the setting is entered the IED restarts automatically After the restart the SPA IEC port operates as a SPA port 2 Set the slave number and baud rate for the rear SPA port The slave number and baud rate can be found on the local HMI under Main menu Configuration Communication Station communicatio...

Page 50: ...there are some different methods Choose one of the following 6 2 1 Verifying SPA communication Procedure 1 Use a SPA emulator and send RF to the IED The answer from the IED should be the type and version of it for example REL650 2 1 2 Generate one binary event by activating a function which is configured to an EVENT block where the used input is set to generate events on SPA The configuration must...

Page 51: ...The fibre optic loop can contain 20 30 IEDs depending on requirements on response time Connection to a personal computer PC can be made directly if the PC is located in the station or by telephone modem through a telephone network with ITU CCITT characteristics Table 7 Max distances between IEDs nodes glass 1000 m according to optical budget plastic 25 m inside cubicle according to optical budget ...

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Page 53: ... with here Control Center IED IED IED Gateway Star coupler RER 111 Station HSI MicroSCADA IEC05000663 1 en vsd IEC05000663 V2 EN Figure 9 Example of LON communication structure for a station automation system An optical network can be used within the station automation system This enables communication with the IEDs through the LON bus from the operator s workplace from the control center and also...

Page 54: ... but one very central unit needed is the LON Star Coupler and optical fibres connecting the star coupler to the IEDs To interface the IEDs from the MicroSCADA with Classic Monitor application library LIB520 is required The HV Control 670 software module is included in the LIB520 high voltage process package which is a part of the Application Software Library in MicroSCADA applications The HV Contr...

Page 55: ...eset the LON port of the IED Path in the local HMI under Main menu Configuration Communication SLM configuration Rear optical LON port These parameters can only be set with the LON Network Tool LNT Table 10 Setting parameters for the LON communication Parameter Range Default Unit Parameter description DomainID 0 0 Domain identification number SubnetID 0 255 Step 1 0 Subnet identification number No...

Page 56: ...rs the node address to the LON Network Tool 7 2 Optical budget calculation for serial communication with LON Table 14 Example Distance 1 km Glass Distance10 m Plastic Maximum attenuation 11 dB 7 dB 4 dB km multi mode 820 nm 62 5 125 um 4 dB 0 3 dB m plastic 620 nm 1mm 3 dB Margins for installation aging and so on 5 dB 2 dB Losses in connection box two contacts 0 75 dB contact 1 5 dB Losses in conn...

Page 57: ...rts AB Navigate to Main menu Configuration Communication Ethernet configuration LANAB 1 Set values for Mode IPAddress and IPMask Mode must be set to Normal Check that the correct IP address is assigned to the port 1 2 Enable IEC 61850 8 1 communication Navigate to Main menu Configuration Communication Station communication IEC61850 8 1 IEC61850 8 1 1 Set Operation to On PortSelGOOSE and PortSelMMS...

Page 58: ... port AB and CD Browse in the local HMI to Main menu Diagnostics Communication Redundant PRP and check that both signals LAN A STATUS and LAN B STATUS are shown as Ok Remove the optical connection to one of the ports AB or CD Verify that either signal LAN A STATUS or LAN B STATUS depending on which connection that was removed are shown as Error and the that other signal is shown as Ok Be sure to r...

Page 59: ...ionality summaries function blocks logic diagrams input and output signals setting parameters and technical data sorted per function The test equipment should be able to provide a three phase supply of voltages and currents The magnitude of voltage and current as well as the phase angle between voltage and current must be variable The voltages and currents from the test equipment must be obtained ...

Page 60: ...s restarted For more information about the flash memory refer to section Configuring the IED and changing settings 9 1 2 Preparing the IED to verify settings If a test switch is included start preparation by making the necessary connections to the test switch This means connecting the test equipment according to a specific and designated IED terminal diagram Put the IED into the test mode to facil...

Page 61: ...ed Set and configure the function s before testing Most functions are highly flexible and permit a choice of functional and tripping modes The various modes are checked at the factory as part of the design verification In certain cases only modes with a high probability of coming into operation need to be checked when commissioned to verify the configuration and settings 9 2 Activating the test mo...

Page 62: ...andle secure it in the half withdrawn position In this position all voltages and currents are restored and any re energizing transients are given a chance to decay before the trip circuits are restored When the latches are released the handle can be completely withdrawn from the test switch restoring the trip circuits to the protection IED If a test switch is not used perform measurement according...

Page 63: ...lease the tested function s by setting the corresponding Blocked parameter under Function test modes to No in the local HMI When testing a function in this blocking feature remember that not only the actual function must be activated but the whole sequence of interconnected functions from measuring inputs to binary output contacts including logic must be activated Before starting a new test mode s...

Page 64: ... connections are correct and that measuring and scaling is done correctly This is done by injecting current and voltage to the IED Apply input signals as needed according to the actual hardware and the application configuration 1 Inject a symmetrical three phase voltage and current at rated value 2 Compare the injected value with the measured values The voltage and current phasor menu in the local...

Page 65: ...n be set to a value i e active or not active selected by the user while the IED is in test mode For inputs this is true regardless of the actual signal voltage present on the input For outputs any output relay can be forced to be active or not regardless of the current requested state of the output in the IED logic configuration Be observant that forcing of binary inputs and outputs on an IED with...

Page 66: ...g commissioning to quickly and easily enter IED test mode 9 8 3 How to change binary input output signals using forcing Once the IED is in IED test mode the LHMI PCM600 menus can be used to control input output signals freely 9 8 3 1 Forcing by using LHMI Editing a signal value directly Edit the input output value directly to select the desired logical level by doing following 1 Select the value l...

Page 67: ...rrow is pressed i e there is no need to press the Enter key to effectuate the change When navigating away from a LHMI forcing menu for an I O board the user is prompted to either leave the signals forced or to revert all of them back to the unforced state IEC15000022 V1 EN It is possible to power cycle the IED in this state without losing the forcing states and values This means that once a signal...

Page 68: ...s a bit different compared to LHMI The forcing is accomplished by entering a forcing session Within such a session multiple signals on multiple I O boards may be edited and changed at the same time and has no effect on the IED Once the user is satisfied with the forcing setup then all the changes can be effectuated simultaneously towards the IED potentially changing inputs and outputs on multiple ...

Page 69: ...ues that can be edited IEC15000025 V1 EN 5 Select and edit the values 6 Click Acknowledge and send IEC15000026 V1 EN This commits the values to the IED and exits the editing session 7 Click Cancel to abort the changes and revert back to actual IED values 1MRK 504 160 UEN Section 9 Testing IED operation Transformer protection RET650 2 1 IEC 63 Commissioning manual ...

Page 70: ...s in the IED and that output relays may change state which can be potentially dangerous 9 8 4 1 Undo forcing by using TESTMODE component If the IED test mode was entered through the test mode function block 1 Deactivate the control input on that block This immediately undoes all forcing regardless of how it was accomplished and disabled all the way to force signals 9 8 4 2 Undo forcing by using LH...

Page 71: ...lues will immediately take effect again This may change both binary input values and output relay states and will undo any forcing done by using the LHMI If the IED is left in test mode then it is still possible to perform new forcing operations both from LHMI and from PCM600 1MRK 504 160 UEN Section 9 Testing IED operation Transformer protection RET650 2 1 IEC 65 Commissioning manual ...

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Page 73: ...sturbance report can be made active or inactive If the disturbance recorder is turned on during test mode recordings will be made When test mode is switched off all recordings made during the test session are cleared Setting OpModeTest for the control of the disturbance recorder during test mode are located on the local HMI under Main menu Settings IED Settings Monitoring Disturbance report DRPRDR...

Page 74: ... be useful to have a printer for hard copies The correct start criteria and behavior of the disturbance recording function can be checked when IED protective functions are tested When the IED is brought into normal service it is recommended to delete all recordings made during commissioning to avoid confusion in future fault analysis All recordings in the IED can be deleted in two ways 1 in the lo...

Page 75: ...t Function test modes Current protection is set to Off since they are configured to the same current transformer inputs as the transformer differential protection Make sure that the transformer differential function T3WPDIF is unblocked 2 Connect the test set for injection of three phase currents to the current terminals of the IED which are connected to the CTs on the HV side of the power transfo...

Page 76: ...other function or end the test by changing the TESTMODE setting to Off Restore connections and settings to their original values if they were changed for testing purposes 10 3 2 Restricted earth fault protection low impedance REFPDIF Prepare the IED for verification of settings outlined in section Preparing the IED to verify settings 10 3 2 1 Verifying the settings 1 Connect the test set for singl...

Page 77: ...y changing the TESTMODE setting to Off Restore connections and settings to their original values if they were changed for testing purposes 10 4 Current protection 10 4 1 Instantaneous phase overcurrent protection 3 phase output PHPIOC Prepare the IED for verification of settings outlined in section Preparing the IED to verify settings To verify the settings the following fault type should be teste...

Page 78: ... enable or block any of the four available overcurrent steps make sure that the step under test is enabled for example end fault protection If 1 out of 3 currents for operation is chosen Connect the injection current to phases L1 and neutral If 2 out of 3 currents for operation is chosen Connect the injection current into phase L1 and out from phase L2 If 3 out of 3 currents for operation is chose...

Page 79: ...t to a timer 7 Set the injected current to 200 of the operate level of the tested stage switch on the current and check the time delay For inverse time curves check the operate time at a current equal to 110 of the operate current for txMin 8 Check that all operate and start contacts operate according to the configuration signal matrixes 9 Reverse the direction of the injected current and check th...

Page 80: ...e IED to verify settings 10 4 4 1 Four step directional earth fault protection 1 Connect the test set for single current injection to the appropriate IED terminals Connect the injection current to terminals L1 and neutral 2 Set the injected polarizing voltage slightly larger than the set minimum polarizing voltage default 5 of Ur and set the injection current to lag the voltage by an angle equal t...

Page 81: ...10 4 4 3 Completing the test Continue to test another function or end the test by changing the TESTMODE setting to Off Restore connections and settings to their original values if they were changed for testing purposes 10 4 5 Thermal overload protection two time constants TRPTTR Prepare the IED for verification of settings outlined in section Preparing the IED to verify settings 10 4 5 1 Checking ...

Page 82: ...eadings of thermal status and LOCKOUT that the lockout resets at the set percentage of heat content 14 Activate the cooling input signal to switch over to base current IBase2 Wait 5 minutes to empty the thermal memory and set Time Constant 2 Tau2 in accordance with the setting plan 15 Test with injection current 1 50 IBase2 the thermal alarm level the operate time for tripping and the lockout rese...

Page 83: ... where setting FunctionMode Current and setting BuTripMode 1 out of 4 1 Apply the fault condition including START of CCRBRF with a current just below set IN 2 Repeat the fault condition and increase the current in steps until trip appears 3 Compare the result with the set IN 4 Disconnect AC and START input signals 10 4 6 3 Checking the re trip and back up times The check of the set times can be ma...

Page 84: ...k 1 Set RetripMode No CBPos Check 2 Apply the fault condition including start of CCRBRF well above the set current value 3 Verify that re trip is achieved after the set time t1 and the back up trip after time t2 4 Apply the fault condition including start of CCRBRF with current below set current value 5 Verify that re trip is achieved after set time t1 but no back up trip is obtained 10 4 6 5 Veri...

Page 85: ...ted re trip should also appear 4 Apply the fault condition including start of CCRBRF with at least one phase current below set IP and residual earth fault above set IN The current may be arranged by feeding three or two phase currents with equal phase angle I0 component below IP but of such value that the residual earth fault current 3I0 will be above set value IN 5 Verify that back up trip is not...

Page 86: ...ntact 2 Leave the inputs for CB close inactivated These signals should not influence 3 Apply the fault condition including the start of CCRBRF with the current above the set IP value 4 Check that the re trip if selected and back up trip commands are achieved Checking the case with fault current below set value I BlkCont The case shall simulate a case where the fault current is very low and operati...

Page 87: ...tion can be chosen in many different ways by the setting parameters CurrentInput and VoltageInput These setting parameters decide what kind of preprocessing the connected three phase CT and VT inputs shall be subjected to That is for example single phase quantities phase to phase quantities positive sequence quantities negative sequence quantities maximum quantity from the three phase group minimu...

Page 88: ...check the operate and reset value and the time delay for the high set stage in the same way as for the low set stage 10 Finally check that START and TRIP information is stored in the event menu Information on how to use the event menu is found in the operator s manual 10 5 1 2 Overcurrent feature with current restraint The current restraining value has also to be measured or calculated and the inf...

Page 89: ... is made than the one described below Procedure 1 Connect the test set for injection of three phase currents and three phase voltages to the appropriate current and voltage terminals of the IED 2 Inject current s and voltage s in a way that relevant measured according to setting parameter CurrentInput and VoltageInput currents and voltages are created from the test set 3 Set the relevant measuring...

Page 90: ...ctual configuration In the second part the relevant set operate values are measured 10 6 1 1 Checking that the binary inputs and outputs operate as expected 1 Simulate normal operating conditions with the three phase currents in phase with their corresponding phase voltages and with all of them equal to their rated values 2 Connect the nominal dc voltage to the DISCPOS binary input The signal BLKU...

Page 91: ... phase voltages and with all of them equal to their rated values 2 Slowly decrease the measured voltage in one phase until the BLKU signal appears 3 Record the measured voltage and calculate the corresponding negative sequence voltage according to the equation observe that the voltages in the equation are phasors 3 2 1 2 U U U U L L2 L3 a a EQUATION707 V2 EN Equation 1 Where UL1 UL2 and UL3 IEC000...

Page 92: ...ured voltage in one phase until the BLKU signal appears 3 Record the measured voltage and calculate the corresponding zero sequence voltage according to the equation observe that the voltages in the equation are phasors 3 U0 UL1 UL2 UL3 IEC00000276 V1 EN Equation 3 Where UL1 UL2 and UL3 IEC00000275 V1 EN are the measured phase voltages 4 Compare the result with the set value of the zero sequence o...

Page 93: ...5 Checking the operation of the du dt and di dt based function Check the operation of the du dt and di dt based function if included in the IED 1 Simulate normal operating conditions with the three phase currents in phase with their corresponding phase voltages and with all of them equal to their rated values 2 Change the voltages and currents in all three phases simultaneously The voltage change ...

Page 94: ...purposes 10 7 Control 10 7 1 Apparatus control APC The apparatus control function consists of four types of function blocks which are connected in a delivery specific way between bays and to the station level For that reason test the total function in a system that is either in a complete delivery system as an acceptance test FAT SAT or as parts of that system If a block unblock command is sent fr...

Page 95: ... operating mode 1 Check that AutoLock and TripLockout are both set to Off 2 Initiate a three phase fault An adequate time interval between the faults should be considered to overcome a reclaim time caused by the possible activation of the Autorecloser function SMBRREC The function must issue a three phase trip in all cases when trip is initiated by any protection or some other built in or external...

Page 96: ...irst fault No other outputs should be active Functional outputs TRIP all TRLn and TR3P should be active during second fault 5 Initiate a single phase to earth fault and switch it off immediately when the trip signal is issued for the corresponding phase Initiate the second single phase to earth fault in one of the remaining phases within the time interval shorter than tEvolvingFault default settin...

Page 97: ...uts should be active Functional outputs TRIP all TRLn and TR3P should be active during second fault 6 Initiate a single phase to earth fault and switch it off immediately when the trip signal is generated for the corresponding phase Initiate the second single phase to earth fault in one of the remaining phases within the time interval shorter than tEvolvingFault default setting 2 0s and shorter th...

Page 98: ...nd functional outputs TRIP and TR3P must be active and stay active after each fault CLLKOUT should be set 10 Reset the lockout All functional outputs should reset 11 Deactivate the TRIP signal lockout function set TripLockout Off and the automatic lockout function set AutoLock Off 10 8 1 5 Completing the test Continue to test another function or end the test by changing the TESTMODE setting to Off...

Page 99: ...nue to test another function or end the test by changing the TestMode setting to Off Restore connections and settings to their original values if they were changed for testing purposes 10 9 2 Liquid medium supervision SSIML Prepare the IED for verification of settings as outlined in section Completing the test in this chapter Check that the input logical signal BLOCK is logical zero and that on th...

Page 100: ...nitoring are available on the local HMI under Main menu Test Function status Monitoring BreakerMonitoring SSCBR x 10 9 3 1 Verifying the settings 1 Connect the test set for the injection of a three phase current to the appropriate current terminals of the IED 2 If current need to be injected for a particular test it should be done in the phase selected by the PhSel parameter 3 Follow the sequence ...

Page 101: ...t CBLifeAlmLevel value 7 Test of accumulated energy 7 1 Test the actual set values defined by AccSelCal to Aux Contact ContTrCorr and AlmAccCurrPwr 7 2 Inject phase current in the selected phase such that its value is greater than set AccStopCurr value 7 3 When the breaker goes to open position accumulated energy IPOWPH is calculated The calculated value can be seen on the output IPOWPH 7 4 Alarm ...

Page 102: ...ion of settings as outlined in section Preparing for test in this chapter During testing the IED can be set when in test mode from PST The functionality of the event reporting during test mode is set in the Parameter Setting tool in PCM600 Use event masks Report no events Report all events In test mode individual event blocks can be blocked from PCM600 10 9 5 Limit counter L4UFCNT The Limit counte...

Page 103: ...e settings Common test equipment can be used to determine the injection of current and voltage and time measurement Verification of EAFACC ERFACC output 1 Connect the test set for injection of three phase currents and three phase voltage to the appropriate current and voltage terminals of the IED 2 Ensure the instantaneous values of active and reactive power from CVMMXN function block are connecte...

Page 104: ...outputs are retaining the old maximum value 8 Similarly the testing can be done for MAXPAFD and MAXPRFD outputs by changing the power inputs directions through direction settings Verification of EAFALM ERFALM outputs 1 Repeat the above test steps 1 to 2 2 Set tEnergy setting as 1 minute and supply the IED with three phase currents and voltages at their rated value till 1 minute 3 Ensure that the a...

Page 105: ... as outlined in section Preparing for test in this chapter 10 12 1 1 Verifying the settings 1 Check the configuration of binary inputs that control the selection of the active setting group 2 Browse to the ActiveGroup menu to achieve information about the active setting group The ActiveGroup menu is located on the local HMI underMain menu Test Function status Setting groups ActiveGroup 3 Connect t...

Page 106: ...ged for testing purposes 10 13 Exit test mode The following procedure is used to return to normal operation 1 Navigate to the test mode folder 2 Change the On setting to Off Press the E key and the left arrow key 3 Answer YES press the E key and exit the menus Section 10 1MRK 504 160 UEN Testing functionality by secondary injection 100 Transformer protection RET650 2 1 IEC Commissioning manual ...

Page 107: ...e information given by the Distance protection ZMFPDIS function Procedure 1 Make sure that all control and protection functions that belong to the object that are going to be energized have been tested and are set to be in operation 2 Make sure that the primary load current fulfills the following conditions by using an external equipment The magnitude of the primary load current must be higher tha...

Page 108: ... setting for the pre processing blocks 3PhaseAnalogGroup under the HMI menu Main menu Configuration Analog modules connected to the CTs VTs and serving the distance protection verify that no wrong negation has been set the setting name is Negation If the directional function shows No direction for all the three phases it can mean that the load current is below the minimum operating current or that...

Page 109: ...mpared with the indication given by external equipment measuring the same power flow 1MRK 504 160 UEN Section 11 Checking the directionality Transformer protection RET650 2 1 IEC 103 Commissioning manual ...

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Page 111: ... export or import of power available Finally final trip tests must be performed This involves activation of protection functions or tripping outputs with the circuit breaker closed and the tripping of the breaker verified When several breakers are involved each breaker must be checked individually and it must be verified that the other involved breakers are not tripped at the same time 12 2 Period...

Page 112: ...e energized The IED cannot protect the circuit during testing Trained personnel may test one IED at a time on live circuits where redundant protection is installed and de energization of the primary circuit is not allowed ABB protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03 9510 E Main components are RTXP 8 18 24 test switch ...

Page 113: ...obtained value and requested set value is too big the setting should be adjusted the new value recorded and a note should be made in the test record 12 2 2 4 Alarm test When inserting the test handle the alarm and event signalling is normally blocked This is done in the IED by setting the event reporting to Off during the test This can be done when the test handle is inserted or the IED is set to ...

Page 114: ...e voltages recorded by the protection IED The service values are checked on the local HMI or in PCM600 Ensure that the correct values and angles between voltages and currents are recorded Also check the direction of directional functions such as Distance and directional overcurrent functions For transformer differential protection the achieved differential current value is dependent on the tap cha...

Page 115: ... with a removed fuse or open miniature circuit breaker with an open connection wrong setting and so on Thus a list should be prepared of all items disturbed during test so that all can be put back into service quickly and without overlooking something It should be put back into service item by item and signed by the responsible engineer 1MRK 504 160 UEN Section 12 Commissioning and maintenance of ...

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Page 117: ... Wire Gauge standard BBP Busbar protection BFOC 2 5 Bayonet fibre optic connector BFP Breaker failure protection BI Binary input BIM Binary input module BOM Binary output module BOS Binary outputs status BR External bistable relay BS British Standards BSR Binary signal transfer function receiver blocks BST Binary signal transfer function transmit blocks C37 94 IEEE ANSI protocol used when sending ...

Page 118: ...turbance recorder according to IEEE ANSI C37 111 1999 IEC 60255 24 Contra directional Way of transmitting G 703 over a balanced line Involves four twisted pairs two of which are used for transmitting data in both directions and two for transmitting clock signals COT Cause of transmission CPU Central processing unit CR Carrier receive CRC Cyclic redundancy check CROB Control relay output block CS C...

Page 119: ...ic discharge F SMA Type of optical fibre connector FAN Fault number FCB Flow control bit Frame count bit FOX 20 Modular 20 channel telecommunication system for speech data and protection signals FOX 512 515 Access multiplexer FOX 6Plus Compact time division multiplexer for the transmission of up to seven duplex channels of digital data over optical fibers FTP File Transfer Protocol FUN Function ty...

Page 120: ... IEEE Institute of Electrical and Electronics Engineers IEEE 802 12 A network technology standard that provides 100 Mbits s on twisted pair or optical fiber cable IEEE P1386 1 PCI Mezzanine Card PMC standard for local bus modules References the CMC IEEE P1386 also known as Common Mezzanine Card standard for the mechanics and the PCI specifications from the PCI SIG Special Interest Group for the el...

Page 121: ...signal IRIG B InterRange Instrumentation Group Time code format B standard 200 ITU International Telecommunications Union LAN Local area network LIB 520 High voltage software module LCD Liquid crystal display LDCM Line differential communication module LDD Local detection device LED Light emitting diode LNT LON network tool LON Local operating network MCB Miniature circuit breaker MCM Mezzanine ca...

Page 122: ...AN used at the process level that is in near proximity to the measured and or controlled components PSM Power supply module PST Parameter setting tool within PCM600 PT ratio Potential transformer or voltage transformer ratio PUTT Permissive underreach transfer trip RASC Synchrocheck relay COMBIFLEX RCA Relay characteristic angle RISC Reduced instruction set computer RMS value Root mean square valu...

Page 123: ...SVC Static VAr compensation TC Trip coil TCS Trip circuit supervision TCP Transmission control protocol The most common transport layer protocol used on Ethernet and the Internet TCP IP Transmission control protocol over Internet Protocol The de facto standard Ethernet protocols incorporated into 4 2BSD Unix TCP IP was developed by DARPA for Internet working and encompasses both network layer and ...

Page 124: ... is derived from International Atomic Time TAI by the addition of a whole number of leap seconds to synchronize it with Universal Time 1 UT1 thus allowing for the eccentricity of the Earth s orbit the rotational axis tilt 23 5 degrees but still showing the Earth s irregular rotation on which UT1 is based The Coordinated Universal Time is expressed using a 24 hour clock and uses the Gregorian calen...

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Page 126: ...notice ABB AB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained herein Any reproduction disclosure to third parties or utilization of its contents in whole or in part is forbidden without prior written consent of ABB AB Copyright 2016 ABB Al...