ABB Terra DC wallbox, User'S Operation Manual

Page 1: ...2022 11 15 1 20 USER MANUAL Terra DC wallbox User and Operation Manual ...

Page 2: ...ting the intellectual property in the ABB products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this document In no event shall ABB be liable for direct indirect special incidental or consequential damages of any nature or kind arisin...

Page 3: ...ions 9 2 5 Standard usage 10 2 6 Authorization to charge 11 2 7 Output Power vs Output Voltage curve 11 3 Quick instruction charging 12 4 Operator Instructions 17 4 1 Cleaning of the Terra DC Wallbox 17 4 2 Service inspection of the cabinets 18 4 2 1 Special inspections 18 4 3 Problem resolving 18 4 3 1 Overview of the WallBox 19 4 4 Troubleshooting 20 4 5 Recommended Preventive maintenance 20 5 C...

Page 4: ...nd RCBO Residual current Circuit Breaker with Overload protection Breaks the connection if a residual current or overload is detected RCD Residual Current Device Breaks the connection if a residual current is detected RFID Radio Frequency Identification is a communication technology that utilizes the radio frequency elec tromagnetic waves to transfer data over a very short distance between the rea...

Page 5: ...binet are solely used to charge electric vehicles that are compatible with the supported charging stand ards 1 4 Owner responsibilities The owner and site operator are required To prepare the site where the charging station will be installed according to the require ments described in this guide To make sure that there is enough space around the charger to carry out maintenance work To make sure a...

Page 6: ...lution WARNING Pinch Hazard Identifies a hazard that could result in injuries in which some body parts are pinched or crushed NOTICE Contains remarks suggestions or advice Safety regulations WARNING If a charging outlet is damaged take the following steps 1 Do not use the damaged charging outlet 2 Contact the owner site operator WARNING Operation after damage or accidents If there is a fire in or ...

Page 7: ...e car or damage the charger NOTICE When connecting or disconnecting a connector 1 Handle cables and connectors with care Do not drop the cables or connectors Place them back in their re spective holders Only insert a connector into a suitable car inlet Never use excessive force CAUTION No User serviceable parts inside Do not allow any user to repair or manage the electronics inside ...

Page 8: ...ed components are indicated on Figure 1 A Display HMI B RFID card reader C Charging outlets DC D Air outlet E Emergency button F AC input cable G Air inlet Figure 1 Terra DC Wallbox Charger view The charger can be equipped with two DC charging cables with CCS or CHAdeMO connector or only with the CCS one ...

Page 9: ...t A Time hh mm ss B Date YY MM DD C Delivered DC power kWh Charger registration to the Federal authority o https www bundesnetzagentur de DE Sachgebiete ElektrizitaetundGas Unternehm en_Institutionen HandelundVertrieb Ladesaeulen Anzeige_Ladepunkte_node html Section 31 33 MessEG o MessEG is published on https www gesetze im internet de messeg index html directly to standard link 2 4 Charger config...

Page 10: ...ERRA DC WALLBOX 2022 11 15 10 20 2 5 Standard usage Usually the Terra DC Wallbox Charger gets the power from the grid Figure 2 Terra DC Wallbox charger Figure 3 Terra DC Wallbox charger with two outlets ...

Page 11: ...e for both 400VDC and 800VDC architecture battery packs The DC Wallbox can output 22 5kW continuous power with 24kW peak output capability Note that the continuous output power is limited when ambient temperature is higher than the operating temperature range of 35 C to 45 C ABB s overheating protection algorithm will de rate the unit linearly up to 55 C this refers to location when charger is not...

Page 12: ...11 15 12 20 3 Quick instruction charging To charge an electric vehicle EV 1 Park the EV with the charging inlet within reach of the connector and turn it off 2 Connect the charger s connector to the vehicle s charging inlet ...

Page 13: ...TERRA DC WALLBOX 2022 11 15 13 20 3 Wait until the display shows you that the connection is OK 4 Authorize the charging session by PIN code or RFiD card ...

Page 14: ...TERRA DC WALLBOX 2022 11 15 14 20 5 Wait until the preparation for charging has been completed 6 Wait until the charging process is done or press the stop button in order to stop the charging session ...

Page 15: ... Select stop on the touch screen 2 Potentially you have to authorize again to stop using the same authentication method as was used to start Note that for The CCS standard the car will unlock the outlet The CHAdeMO the charger will release the lock that is integrated in the CHAdeMO outlet 3 Take the connector out of the car and put it back in the connector holder on the charger ...

Page 16: ...ors of the EV or use the unlock charge connector button on the car key if present NOTICE Session end Charging will stop without user interaction When the EV indicates to the charger that charging is completed When the maximum charge time set by the opera tor owner has been reached If the battery is not full a new charge session can be started In general topping up the battery is slow charging ...

Page 17: ...er is placed in a corrosion sensitive environment the forming of superficial rust is possible on the welding points This rust is merely visual there is no risk for the cabinet s integ rity The rust can be removed with the cleaning procedure de scribed above To prevent the rust from reappearing prime the areas with a transparent or color like priming finish separate Service Instructions are availab...

Page 18: ...s Emergency stop button Look for functionality and damage 4 2 1 Special inspections In the following cases the Charger must be checked by ABB service personnel before further use If it was struck by lightning If it is damaged due to an accident or fire If its location has been flooded Do not power on until the charger has been inspected and approved 4 3 Problem resolving The site operator or helpd...

Page 19: ... E Emergency button F Front air filter G Cellular antenna H RFID reader I HMI touch screen display L Top air filter M Top cover WARNING Do not open the cabinet if you are not certified to work with electrical installa tions LOTO Steps Lock Out Tag Out commonly used by service consisting on cutting energy feed on upstream breaker RCD and disconnect need to be followed by any operator acting on the ...

Page 20: ...timeter open cover inspect air filter clean or replace as needed To order replacement air filter use the following global ID front filter 6AGC074817 top side filter 6AGC074819 B Check input connections and terminations for proper toque values C Check Grounding resistance D Exercise input breaker and output DC breakers E Open HMI cover inspect capacitors and fuse connections F Clean interior with c...