ABB VTR 0 Series Assembly Instructions Manual Download

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Turbocharger / A100-M radial

Original assembly instructions – English

This document is valid for the
VTR..0/..1 series:

VTR160, VTR200, VTR250, VTR320,
VTR400
VTR161, VTR201, VTR251, VTR321,
VTR401

Purpose

The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.

Target group

The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.

VTR turbocharger

More power, less fuel

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ASSEMBLY INSTRUCTIONS

Turbocharger / VTR..0, VTR..1

Original assembly instructions – English

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Summary of Contents for VTR 0 Series

Page 1: ...e ABB turbocharger is fitted to the engine correctly and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsible for fitting the...

Page 2: ......

Page 3: ...f target group 2 1 3 Symbols and definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 1 6 Definition of pictograms 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting loa...

Page 4: ...rger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instruction...

Page 5: ...inition of warning caution note WARNING Definition of warning Serious personal injuries and even accidents with fatal consequences may occur if work and operating instructions marked with this symbol...

Page 6: ...ety helmet Ear protection Table 2 1 6 Definition of pictograms The following pictograms can occur in this document These point out actions that must be taken in accordance with the meaning of the rele...

Page 7: ...r itself or its accessories Are caused by the operating and auxiliary materials used Are a consequence of insufficient compliance with safety instructions All instructions contained in this chapter mu...

Page 8: ...ufficient loading capacity u Make sure the load is suspended properly on the crane hook u Do not let anyone stand beneath a suspended load Wear safety gloves to protect against mechanical hazards Wear...

Page 9: ...hich you have received instruction or train ing Wear safety footwear to protect against mechanical hazard and risk of fall ing Wear protective clothing WARNING Risk of falling When working on the turb...

Page 10: ...ns that are described in this chapter u Only perform operations for which you have previously received instruc tion or training Hazards due to operating materials and supplies Operating materials and...

Page 11: ...t must be used for installing the turbocharger The fol lowing weight specification applies to the heaviest variant possible Depending on the spe cification the weight specified on the rating plate may...

Page 12: ...f the turbocharger foot fixing screws in accordance with strength class 10 9 or 12 9 have to be used u Attach lifting gear to the turbocharger u Align turbocharger on bracket and place it u Tighten fo...

Page 13: ...re not hazardous in the sense of the Hazardous Substances Ordinance Nevertheless the following points are to be observed when handling VCIs u Ensure good room ventilation u Do not eat drink or keep fo...

Page 14: ...an ABB Turbocharging Service Station and repacked u Inspect the package for damage If the package is damaged the turbocharger must be in spected by an ABB Turbocharging Service Station and repacked Af...

Page 18: ...ance and ordering spare parts Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available on line on our website www abb com turbocharging The rating plate...

Page 20: ...roduct on our website see Operation Manuals Copyright 2020 ABB All rights reserved Operation Manual Contact information ABB Switzerland Ltd Turbocharging Bruggerstrasse 71 a CH 5401 Baden Switzerland...