ABB Zenith 50P-2035, Operation And Maintenance Manual

Page 1: ... OPERATION AND MAINTENANCE MANUAL Zenith Modbus Network Card 50P 2035 For MX150 MX250 MX Version 6 0 Only ...

Page 2: ...aimer Table of Contents Page Overview 01 LED Indicator 01 Installation 02 Installation on the Controller 02 Termination Resistor 02 Configuring a Modbus Network Card 02 Testing a Modbus Network 03 CDP Programmable Exercisers 03 CDT Exercisers 3 Operation 04 Setting System Time 04 Operation with In Phase Monitor 04 Operation Under Battery Backup 04 Appendix A Read Only Register List 05 12 Appendix ...

Page 3: ...device such as a programmable logic controller PLC to obtain information from the controller and have that information available for control data acquisi tion and monitoring Every Modbus network consists of one master device and at least one slave device All devices on the network are daisy chained using a twisted pair cable see Appendix E Each slave device is assigned a unique address from 1 247 ...

Page 4: ...uring the slave address RTU or ASCII mode baud rate parity and stop bits the default settings are Slave Address 1 RTU mode 9600 Baud No Parity and 2 Stop Bits These slave settings will be setup by the user and must match the master device settings for proper communications The user configures these settings using the Modbus Configuration applica tion ABB Zenith Part 50P 1111 This application can a...

Page 5: ...rcisers can be configured to run under load trans fer the ATS to the generator A zero indicates that exercisers can only run No Load A one indicates that exercisers can be programmed to run Load or No Load Holding Registers 40101 through 40110 are provided to control and report the status of the CDP Exercisers These registers contain valid data only if the controller is configured for CDP Exercise...

Page 6: ...iting for phase synchro nization for more than one minute the controller will request confirmation of the In Phase Monitor bypass This request is indicated by a one in Bit 1 of the System Busy Status Register Coil 106 3 To confirm the request to bypass set Bit 1 of the System Busy Control Register Coil 114 to one The controller will bypass the In Phase Monitor Note The In Phase Monitor bypass feat...

Page 7: ...lid only if 3ph and S2 Avail 1 CW 0 CCW 5 14 S1 Phase Rotation Valid only if 3ph and S1 Avail 1 CW 0 CCW e n O 0 e e r h T 1 2 S n o s e s a h P f o r e b m u N 5 1 6 e n O 0 e e r h T 1 1 S n o s e s a h P f o r e b m u N 6 1 7 40003 MX Status 2 0 17 Unused f f O 0 n O 1 e v i t c A 5 S 8 1 1 f f O 0 n O 1 e v i t c A 2 1 S 9 1 2 f f O 0 n O 1 e v i t c A S L d e h S d a o L 0 2 3 f f O 0 n O 1 e...

Page 8: ...ation 0 0 41 Unused 1 42 Unused 2 43 Unused 3 44 Unused 4 45 Unused 5 46 Closed Transition Configured 1 Configured 6 47 In Phase Monitor Configured 1 Configured d r a d n a t S 0 y a l e D 1 e p y T S T A 8 4 7 40023 MX Network Configuration 1 d e r u g i f n o C 1 n o i t p O l a u n a M o t u A 2 1 S 9 4 0 1 50 S5 Auto Manual Bypass Option 1 Configured 2 51 Phase Sequence Check Option 1 Configur...

Page 9: ...0051 Days Powered Up s r u o H R S M e l b a l i a v A 1 S e m i T 2 5 0 0 4 s r u o H R S L e l b a l i a v A 1 S e m i T 3 5 0 0 4 s r u o H R S M e l b a l i a v A 2 S e m i T 4 5 0 0 4 s r u o H R S L e l b a l i a v A 2 S e m i T 5 5 0 0 4 40056 Unused 40057 Unused 40058 Unused 40059 Unused 40060 Unused 40061 Unused 40062 Unused 40063 Exerciser Schedule Status r e m i T 0 k c o l C 1 e p y T ...

Page 10: ...Value 100 40074 Unused 40075 Unused 40076 Unused 40077 Most Recent Event Pointer 40082 Unused 40083 Unused 40099 System Time Day of Week s e t o N e g n a R n o i t p i r c s e D l i o C t i B g e R g n i d l o H 40102 Exerciser Record Hour 0 23 40103 Exerciser Record Minute 0 59 40104 Exerciser Record Month 1 12 Not writeable for Daily s r e s i c r e x E y l k e e W r o 40105 Exerciser Record Da...

Page 11: ... t n e v E 5 2 1 0 4 h t n o M f o y a D 0 t n e v E 6 2 1 0 4 r a e Y 0 t n e v E 7 2 1 0 4 2 e l b a T e e S 1 t n e v E r o f n o s a e R 8 2 1 0 4 d n o c e S 1 t n e v E 9 2 1 0 4 r u o H 1 t n e v E 0 3 1 0 4 e t u n i M 1 t n e v E 1 3 1 0 4 h t n o M 1 t n e v E 2 3 1 0 4 h t n o M f o y a D 1 t n e v E 3 3 1 0 4 r a e Y 1 t n e v E 4 3 1 0 4 2 e l b a T e e S 2 t n e v E r o f n o s a e R...

Page 12: ...t n e v E 8 6 1 0 4 r a e Y 6 t n e v E 9 6 1 0 4 2 e l b a T e e S 7 t n e v E r o f n o s a e R 0 7 1 0 4 d n o c e S 7 t n e v E 1 7 1 0 4 r u o H 7 t n e v E 2 7 1 0 4 e t u n i M 7 t n e v E 3 7 1 0 4 h t n o M 7 t n e v E 4 7 1 0 4 h t n o M f o y a D 7 t n e v E 5 7 1 0 4 r a e Y 7 t n e v E 6 7 1 0 4 2 e l b a T e e S 8 t n e v E r o f n o s a e R 7 7 1 0 4 d n o c e S 8 t n e v E 8 7 1 0 ...

Page 13: ...n e v E 0 1 2 0 4 r a e Y 2 1 t n e v E 1 1 2 0 4 2 e l b a T e e S 3 1 t n e v E r o f n o s a e R 2 1 2 0 4 d n o c e S 3 1 t n e v E 3 1 2 0 4 r u o H 3 1 t n e v E 4 1 2 0 4 e t u n i M 3 1 t n e v E 5 1 2 0 4 h t n o M 3 1 t n e v E 6 1 2 0 4 h t n o M f o y a D 3 1 t n e v E 7 1 2 0 4 r a e Y 3 1 t n e v E 8 1 2 0 4 2 e l b a T e e S 4 1 t n e v E r o f n o s a e R 9 1 2 0 4 d n o c e S 4 1 ...

Page 14: ... 110b W W3 YE bypassed 101b T T3 Unbypassed 011b Y T3 YN bypassed 010b b 0 0 0 U Reason Code Description 0 S1 Fail 1 S2 Fail 2 S1 Phase Imbalance 3 S2 Phase Imbalance 4 S2 Start 5 S2 Stop 6 Sync Fail 7 Load Shed 8 ATS Inhibit 9 Phase Rotation 10 Remove Test 11 Local Test 12 S1 S2 Volt Imbalance 13 S1 S2 Freq Imbalance 14 CT Xfr S1 S2 15 CT Xfr S2 S1 16 Xfr S1 S2 17 Xfr S2 S1 18 19 20 No Xfr 21 OLC...

Page 15: ...tart Test 7 72 Fast Load Test Control 1 Start Test 40048 Net Control 1 0 73 Unused f f O 0 n O 1 l o r t n o C 5 S 4 7 1 f f O 0 n O 1 l o r t n o C 2 1 S 5 7 2 f f O 0 n O 1 l o r t n o C S L 6 7 3 f f O 0 n O 1 l o r t n o C 7 Q 7 7 4 f f O 0 n O 1 l o r t n o C 3 Q 8 7 5 f f O 0 n O 1 l o r t n o C 2 x u A 9 7 6 f f O 0 n O 1 l o r t n o C S M T 0 8 7 40078 UMD Timer Setting 0 300 seconds 40079...

Page 16: ...40100 Daylight Savings Time 1 ATS follows DST HR 40101 40109 MUST ALL be written with a Write Multiple Holding Register Command HR s listed as Not Writeable under certain conditions must be written as zeros HR40101 40110 are for CDP Programmable Exercisers Only 40112 System Busy Control 0 113 Command to Bypass In Phase Monitor 1 Bypass In Phase Monitor 1 114 Confirm Bypass In Phase Monitor 1 Confi...

Page 17: ... R12 C5 J3 R16 R15 R14 C13 R17 J6 COMMUNICATIONS ADAPTER R10 LED1 D1 R1 RN1 P1 C1 C3 R5 R9 C2 U2 R3 J1 Y1 J2 U3 R8 D2 R4 U7 U8 C4 U4 R11 U5 S N U6 REV A R2 U1 MODBUS 50P 2025 REV X X TOP 50P 2025 MODBUS NETWORK CARD CONFIGURATION JUMPER J4 LED ADDR STATUS INDICATOR TOP OF MODBUS CARD BOTTOM OF MODBUS CARD TERMINATION JUMPER J6 ...

Page 18: ...LT SETTINGS SLAVE ADDRESS 1 RTU MODE 8 DATA BITS 9600 BAUD NO PARITY 2 STOP BITS NOTES 1 USETWISTED PAIR CABLE BELDEN 8471 16 AWG ABB ZENITH PART WMW 453 2 CONFIGURATION JUMPER J4 MUST BE INSTALLEDTO CHANGE MODBUS ADDRESS AND MODE REMOVE FOR NORMAL OPERATION 3 MODBUS NETWORK CARD ASSEMBLY MUST BE INSTALLED ONTHE CON TROLLER REFERTO APPENDIX F 4 USE SOFTWARE PROGRAMMING PACKAGE 50P 1111 REFERTO PAG...

Page 19: ...RMINATION JUMPER J6 LOCATED ON THE MODBUS CARD MUST BE CONNECTED ON THE LAST SLAVE IN THE CHAIN REFER TO FIGURE 3 FOR JUMPER POSITIONS 2 A MAXIMUM OF 247 SLAVES CAN BE ADDRESSED ON THE MODBUS NETWORK 3 RECOMMENDED TWISTED PAIR WIRE IS BELDEN 8471 16 AWG ABB ZENITH PART WMW 453 4 FOLLOW STANDARD RS485 WIRING INSTALL A REPEATER IF THE WIRE LENGTH EXCEEDS 4 000 FT OR FOR EVERY 32 DEVICES ON THE NETWO...

Page 20: ...Modbus Network Card 71R 2200 Appendix F Installation of Modbus Card on MX Controller BACK OF MX CONTROLLER RS485 NETWORK CONNECTION VERIFY POLARITY CONNECTIONS 50P 2035 MODBUS NETWORK CARD ASSEMBLY REF APPENDIX E FOR CONNECTION DETAILS ...

Page 21: ...High Low Order high and low byte for the number of coils to force ON or OFF Number of Regs High Low Order high and low byte for the number of registers to preset Byte Count is the number of data bytes which are sent to the slave Slave Address 05h Figure G1 Read Coil Status Query Message Function Code Starting Address High Order Starting Address Low Order No of Data Points High Order No of Data Poi...

Page 22: ... all other values are illegal and will not affect that coil Query Figure G5 is an example of a request to slave number 3 to turn ON coil 71 Slave Address 03h Figure G5 Write Single Coil Query Message Function Code Starting Address High Order Starting Address Low Order Data High Order Data Low Order Error Check Field LRC or CRC 05h 00h 46h FFh 00h Response The slave s normal response to the Write S...

Page 23: ...set two registers starting at 40034 W Time to 9 hex 9 seconds and 40035 W3 time to 32 hex 50 seconds in slave device 17 Slave Address 11h Figure G11 Write Multiple Registers Query Message Function Code 10h Starting Address High Order 00h Starting Address Low Order 21h Number of Regs High Order 00h Number of Regs Low Order 02h Byte Count 04h Data High Order 00h Data Low Order 09h Data High Order 00...

Page 24: ...ayed Press BACK Press MORE then ESC to return to the Main Screen If the network card is present this option is enabled and this screen is displayed Press MORE then ESC to return to the Main Screen Enter the Access Code Press MORE several times until the CONFIG NETWORK screen appears Press SEL ENTER ACCESS CODE 1 VAB 120 2 VAB 120 MORE CFG TEST CONFIG NETWORK OFF MORE SEL NETWORK CARD NOT FOUND INS...

Page 25: ... 50P 1048 1 Network Plug Connector PS 5140 1 Miniature Support Post PS 7363 3 Components for the Modbus Card Configuration Assembly Part Description ABB Zenith Part Number Quantity Modbus Card Configuration Assembly 50P 1124 1 Individual Replacement Components RS232 485 Converter 50W 1208 1 Belden 8471Twisted Pair Cable WMW 453 6 Feet Network Plug Connector PS 5140 1 Configuration Software for Mod...

Page 26: ...ata bits parity stop bits with ASCII or RTU protocol selected Twisted pair wire length exceeds 4 000 ft Install repeater if wire length exceeds 4 000 ft RS485 multi drop has more than 32 devices Install one repeater for every 32 devices on the network Controller network option not enabled Refer to Appendix H Illegal Data Value exception response to a write query Data value being written is too hig...

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