ABSCO SHEDS CYCRK, Assembly & Instruction Manual

Page 1: ...rating N3 C1 as per AS4055 2012 Suitable for specific cyclonic regions 30372RK 30292RK 30222RK 30142RK 23221RK 23141RK WARNING This shed must be anchored to a 100mm thick concrete slab with the concrete anchors supplied Failure to do so will result in the shed not having the structural integrity required to endure a severe storms or cyclonic event WARNING Doors must remain closed with all padbolts...

Page 2: ...erial supplied is 80 x 40 mm galvanised steel channel similar to that used in steel house framing Some channels are required to be cut to specific lengths using a hacksaw SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately If using a rebated slab ens...

Page 3: ...PORTAL COLUMN C1704 C Straight cut to both ends J 20mm Tab notch on one end only K 20mm Tab notch on both ends L 45mm Lip notch on one end only M 45mm Lip notch on both ends N 20mm Tab notch 45mm Lip notch P 20mm Tab notch 45mm Lip notch on both ends R One end 20mm Tab notch 45mm Lip notch S SPECIAL NOTCHING not noted above FRAME SECTION IDENTIFICATION GUIDE The first letter of the part number is ...

Page 4: ...T002 1 3mm POP RIVET PACK 50 PACK FAST009 8 3 16 NYLOC NUT FAST003 24 MULTIPURPOSE BRACKET MPB BKT17 3 10G x 5 8 WAFER TEK SCREW 300 PACK FAST014 1 DOUBLE DOOR ANCHOR BRACKET BKT12 4 PADBOLT FAST006 4 CORNER BRACKET BKT10 2 PADBOLT HASP FAST007 2 M10 DYNABOLT M10 NUT BOLT BRACKET 8 PACK ANCHOR KIT 4 DOOR PLATE 2 CO 2 ZINC 12A 1 SMALL TRIANGULAR PLATE ZACO190 1 PHILLIPS HEAD DRIVER BIT FAST038 3 RI...

Page 5: ...g initial construction of the structure Refer to FRONT FRAME ASSEMBLY for front frame specification Portal frame dimension is taken from edge of slab to centreline of portal frame Slab dimension specified in original manual Horizontal wall framing is boxed Front frame is to be aligned with edge of slab rebate If there is no slab rebate inset it 75mm from edge of slab 1830mm for 30372RK 1460mm for ...

Page 6: ...d during initial construction of the structure Refer to FRONT FRAME ASSEMBLY for front frame specification C2100 C2100 C2750 K0640 C1555 Horizontal wall framing is boxed For 2 3m wide structures the following parts will need to be cut to length C2750 to 2010mm C2300 to 1560mm M1484 to 1107mm replicate M notch C0240 to 145mm Front frame is to be aligned with edge of slab rebate If there is no slab ...

Page 7: ...ttery drill for installation Do not attempt to fasten tek screws by hand If available make sure that the drill has the slow speed and high torque settings selected Fit the supplied driver bit into the chuck of the drill Place the tek screw onto the tip of the driver and place the tek screw into position using the weight of the drill to prevent it from moving Once in position apply a moderate amoun...

Page 8: ...side length of 38mm and another at 40mm 3 Slide opposing sides together so that each frame section fits neatly inside the other 5 Fix with tek screws Use tek screws to fix the two sections and complete a boxed frame member as shown Make sure that you alternate tek screw position on opposing sides of the boxed sections Align tek screws 296mm apart This is approximately 2 sheet corrugations in dista...

Page 9: ... frame sections together and fix with tek screws C2300 C2300 x1 C0240 C0240 x1 C1785 N1820 x2 Additional framing is supplied in this frame kit K0285 x8 and C1785 x2 All other frame parts are supplied in the original shed kit NOTE These frames will need to be trimmed by 25mm to suit a rebated slab FRONT FRAME ASSEMBLY N3 C1 C1785 C0100 C1785 N1820 C2300 M1484 ZACO190 ZACO9A C0240 BKT17 K0285 BKT17 ...

Page 10: ...frame Secure the ridge plate ZACO9A to the interior side of the frame 325 325 2300 1560 1750 870 100 2045 1980 40mm all sections Dimensions for 3 0m wide models Dimension for 2 3m wide models To achieve this parts must be trimmed as described in FRAMING OVERVIEW 193 193 193 Layout all sections as shown in the same manner as a portal frame Use 16mm self drilling screws to join all components togeth...

Page 11: ...f the frame legs equal to the depth of the rebate TIP An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out As the portal frame fits inside the walls the width of the frame will be 40mm less than the gable wall panel NOTE Refer to the section CENTRE PORTAL ASSEMBLY for photos of the process 1783mm 2x A...

Page 12: ...odel CYCRK 02 02 21 1 2 12 CENTRE PORTAL FRAME DETAILS STEP 1 Portal to panel connection see section PANEL CONSTRUCTION for further infomation Secure ridge plates to apex plates M10 Dynabolt Portal Self drilling tek screw Wall Roof panel STEP 2 STEP 3 STEP 4 x 19 x 30 x 8 x 8 x 6 2 x 0 8 18 4 ...

Page 13: ... no slab rebate inset it 75mm from edge of slab 2360mm for 2 3m wall 1540mm for 1 4m wall 2280mm for 2 2m wall 3020mm for 2 9m wall 3760mm for 3 7m wall 3100mm for 3 0m wall SLAB EDGE 3x BKT17 per side orientated with single hole to slab 30372RK and 30292RK have a portal frame as indicated in FRAME OVERVIEW Front frame upright Secure BKT17 to uprights using 4x self drilling tek screws Move frames ...

Page 14: ...lling into the concrete slab using a masonry bit Holes must have a minimum slab edge distance of 60mm Bolt and nut through the wall sheet requires the drilling of a 10mm hole through the wall sheet Inside view of typical anchor Outside view of typical anchor Front frame have a single anchor through a BKT17 Fixed by four tek screws Double door openings are required to be anchored using BKT12 It is ...

Page 15: ...orce with extra screws at 148mm centres in the following locations B Roof panel to wall C Roof panel to ridge beam inside G Wall sheet to wall channel inside Pre drill and reinforce with extra screws at 296mm centres in the following locations A All sheet to sheet connections D Wall corners F Sheet to channel 30372RK shown for illustrative purposes The remaining steps are to be performed after the...

Page 16: ...anel at 148mm centres every pan then fix with a screw Some screws will already be in these positions skip these G Wall sheet to top wall channel Pre drill from inside the shed through the top channel and into the wall sheet at 148mm centres every pan and then fix with a screw Do this on the non gable walls only For illustrative purposes fasteners are shown on just one side of the ridge beam Repeat...

Page 17: ...and use one tek screw at each join NOTE If the door has been completely assembled as per original instruction manual you will need to remove the diagonal door braces 3 Make sure the frame is square and fix with a second tek screw at each join 4 Turn frame over and repeat last step 1 Seal any brace holes using the supplied pop rivets FAST007 Perform from the outside of the door K0640 C1555 ...

Page 18: ...T005 4x bolt FAST004 NOTE Fit to exterior for double doors Horizontal position D 1x Padbolt FAST006 1x Door plate 12A 1x Hasp FAST007 6x Self tapping screws FAST001 10 Drill 10mm holes in the jamb above the door ref image B and the channel below the door ref image C These align with the vertical padbolt shafts of double doors DOOR BRACING 6 Use tek screws to fix the frame to the door at every corn...

Page 19: ...s and partially box them together do not tek screw yet 2 Place the unscrewed box section against the wall in the orientation pictured and slide the two pieces apart until they make contact with the wall front and back wall Or the portal frame and wall 30372RK 30292RK The result should look similar to what is pictured to the right Back wall 80mm Side wall Bracing installed on the side wall TIP 1 Cu...

Page 20: ...ections to the non gable wall from the outside of the shed This task is best done with two people Further secure the wall bracing to the portal frame using a BKT17 and tek screws on either side as shown For the open side of the portal frame take a C0100 and box in the position as shown NOTE This method will be used again to mount the roof bracing Applies to 30372RK and 30292RK only ...

Page 21: ...is shown below 3 Now the framing is at the correct length proceed to fix them together as per method described in BOXING FRAME SECTIONS 4 Now boxed use tek screws to fix it to the back wall from the outside of the shed This is best done with two people Back wall Back wall Side wall Previously installed wall bracing on the left and new gable wall bracing on the right 5 Use corner brackets BKT10 to ...

Page 22: ... the bracing Proceed to drill a hole in every 2nd flat section of the roof sheet Two multipurpose brackets BKT17 are used per roof brace 3 Proceed to drill a hole in every 2nd flat section of the roof sheet 4 While one person holds the roof brace in position use hex head teks screws with neoprene washers to fix the framing from the outside of the shed IMPORTANT Do not sit stand or walk on the roof...

Page 23: ... garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are avai...

Page 24: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 25: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods come...