ABSCO SHEDS Highlander Shed 60303HK, Manual

Page 1: ...hoosing an Australian made shed For further assistance please visit our detailed instructional video library at Http www abscosheds com au watch videos At ABSCO Industries we are always looking to be number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au CONCRETE REBATED EDGE BOTTOM CHANNEL CONCRETE SLAB 75mm WIDE REBATE 100mm WHEN LAYING...

Page 2: ...ocal council SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page If using a rebated slab ensure that all frame uprights are trimmed 25mm TOOLS REQUIRED SAFETY NOTES Some parts may have sharp edges It is advisabl...

Page 3: ...RT No CHECK QTY QTY 1 2 16 1 4 1 STEEL SHEET 1974mm X 773mm E 1 FITTINGS ACCESSORIES PACKET SEE PAGES 6 7 97AR RIDGE BEAM L 1521mm 2 2 STEEL SHEET 1974mm X 773mm F STEEL SHEET 2034mm X 711mm H34 STEEL SHEET 1546mm X 773mm 45A STEEL SHEET 2034mm X 711mm H35 STEEL SHEET 2034mm X 731mm H33 GABLE L H L 1475mm 16L GABLE R H L 1475mm 16R 2 2 13A BRACE L 393mm 97AL RIDGE BEAM L 1521mm 2 ZARSP 3 RIDGE BEA...

Page 4: ...NEL L 1496 5mm 55BL CHANNEL L 1496 5mm 2 6 2 81BL CHANNEL L 1496 5mm 81AL CHANNEL L 1496 5mm 4 56AL CHANNEL L 1496 5mm 56BL CHANNEL L 1496 5mm 77BL CHANNEL L 1496 5mm 60AL CHANNEL L 1496 5mm 55A 55C 56A 56B 55B 81B 81A 60A 77B 55AR CHANNEL L 1496 5mm 1 1 1 1 2 55CR CHANNEL L 1496 5mm 55BR CHANNEL L 1496 5mm 2 6 2 81BR CHANNEL L 1496 5mm 81AR CHANNEL L 1496 5mm 4 56AR CHANNEL L 1496 5mm 56BR CHANNE...

Page 5: ... 1546mm 2 3 6 HC2 CHANNEL L 1974mm 1 CHANNEL WITH HINGES L 1974mm 1 79A CHANNEL L 1568mm 58C CHANNEL L 773mm CHANNEL SET CONT COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 1 79B CHANNEL L 788mm 1 90B JAMB L 788mm 91A JAMB L 1120mm 1 6 HC1 HJ1 JAMB L 2034mm HJ2 JAMB L 1974mm HJ3 79A 79B 58C HC1 HC2 87A Part No Here Part No Here Part No Here Part No Here Part No Her...

Page 6: ...m 98A RIDGE CAP JOINER COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY CSJ 20 CHANNEL JOINER L 200mm 7 9 1 PHILLIPS HEAD DRIVER 24 3mm 0 12 DRILL BIT 1 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 22A 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 DOUBLE DOOR KIT PACKET CONTENTS ASS...

Page 7: ...ANISED 16mm TEK SCREWS STEEL SHEET 2034mm X 773mm H30 STEEL SHEET 2034mm X 773mm H31 C1484 CHANNEL L 1484mm 40 80 4 C1954 CHANNEL L 1954mm 40 80 MULTI PURPOSE BRACKET 4 COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 1 HIGH PORTAL PACK SEE BELOW DOOR PADBOLT HASP 1 1 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 22A 3 16 COUNTERSUNK SCREWS NUTS 12 3 2 x 8...

Page 8: ... the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required fo...

Page 9: ...d of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined channe...

Page 10: ...edrill holes where CSJ joining channel covers them Join together 40 x channel sections using 20 x channel joiners Part CSJ 2993mm 117 8 56BR 56BL 56AL 56AR 55CR 55CL 55AL 55AR 60AR 60AL 81AL 81AR 81BR 81BL 77BL 77BR 55BR 55BL 6x 81AR 6x 81AL 4x 60AR 4x 60AL 1x 55AR 1x 55AL 1x 55CR 1x 55CL 1x 56AR 1x 56 AL 1x 56BR 1x 56BL 2x 55BR 2x 55BL 2x 77BR 2x 77BL 2x 81BR 2x 81BL 6x 81A 4x 60A 1x 55A 1x 55C 1...

Page 11: ...ps when the beams are in position Step 2 Use the ZARSP to connect at the centre of the two ridge beams Be sure it is pushed in fully Step 3 Turn over the ridge beam Measure 250mm from the middle along the centre of one ridge beam mark spacings of 50mm Fasten with a Tek screw at each marking Repeat to the other side of the ridge beam assembly TIP Predrilling each hole with the 3mm drill bit makes i...

Page 12: ...DEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 12 Absco Industries Assembly Instruction Manual PRE ASSEMBLY OF SPLICED RIDGE BEAM 97AL 97AR 2x 97AL 2x 97AR 2x 97A 2993mm Overall length ZARSP 225mm 16mm 16mm ...

Page 13: ...ruding section of each ridge beam this will allow the sections to butt up neatly to each other Cut away these two only 98A Insert the ZARSP at an equal distance into each ridge beam Confirm that the beam is straight with a string line before fastening with self drilling screws The ZARSP is a very tight fit tap into place with a hammer ZARSP JOINING RIDGE BEAMS 98A ZARSP Push Finished Joined Ridge ...

Page 14: ...l 60303HK 29 11 2021 1 4 14 Absco Industries Assembly Instruction Manual OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 87A 87A 81A 60A 60A 97A 14A 45A 45A 45A 45A 45A 45A 45A 45A 81A 98A 60A 60A 97A 87A 87A 14A 45A 45A 45A 45A 45A 45A 45A 45A 81A 81A ZARSP ...

Page 15: ...nual OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS H30 H31 H31 H30 H30 H33 H33 H35 H34 H31 H31 H30 H30 H31 H31 H31 H31 H31 F E F 55B 55B H30 56A 77B 1 6 L 1 6 R 1 6 R 1 6 L 55C HC1 58C HJ3 58C 58C HC2 58C HC1 22A HC1 58C 58C HC2 H31 81A 90A 55A HJ1 79A HJ2 56B 79B HJ1 90B 81A 81B H30 81B 77B H I G H P O R T A L F R A M E S ...

Page 16: ...x 2 30mH Model 60303HK 29 11 2021 1 4 16 Absco Industries Assembly Instruction Manual REAR PANEL ASSEMBLY 2 required One panel requries sheet H30 this end One panel requries sheet H30 this end H31 H31 H31 H30 H30 H31 H31 H31 SNAPT TE i SNAPT TE i 55B 81B ...

Page 17: ...bsco Industries Assembly Instruction Manual D ROOF PANEL ASSEMBLY 45A 45A 45A 45A SNAPT TE i SNAPT TE i 60A 87A 81A 87A Two panels will have part 87A fitted to this end only Two panels will have part 87A fitted to this end only Fit 81A to edge of sheet with pre punched holes 4 required D D D D D ...

Page 18: ...e that the assembled panels are not joined together with pre punched holes incorrectly positioned The overall length of each panel is the same as the ridge beam Trim the channels by 16 5mm to allow the sheets to be overlapped Overlap the panels and fasten as shown 16 5 16 5 It is not critical that the overall dimension is exact but try and make sure the length is within 5mm JOINING WALL AND ROOF P...

Page 19: ...303HK 29 11 2021 1 4 19 Absco Industries Assembly Instruction Manual SIDE PANEL ASSEMBLY H30 H31 H31 H30 SNAPT TE i SNAPT TE i 77B 81A 2 required Turn the panel over Fit the two large gables 16L 16R to the inside face of the top channel 77B Outside of shed Inside of shed ...

Page 20: ...ANEL ASSEMBLY Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel DOUBLE DOOR 58C 58C 58C 12A HC1 HC1 E F E F SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i 58C HC2 HJ3 Four hole set to bolt on padbolt at top and bottom of door D D D D D D D D ...

Page 21: ...03HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 21 Absco Industries Assembly Instruction Manual FRONT PANEL ASSEMBLY HJ1 HJ1 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i H34 H35 DOUBLE DOOR PANEL 1 required ...

Page 22: ... PANEL NOTE Nuts and bolts are also supplied and may be used instead of rivets Use a 4mm drill bit to enlarge these holes in the jamb NOTE The holes to fasten the padbolt hasp are not pre punched to allow for proper alignment Position the hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A DOOR PANEL ASSEMBLY E F ...

Page 23: ...4 23 Absco Industries Assembly Instruction Manual DOOR PANEL ASSEMBLY Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel SINGLE DOOR 58C 58C HC1 F SNAP T TE i SNAP T TE i HC2 12A F D D D D ...

Page 24: ...HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 24 Absco Industries Assembly Instruction Manual FRONT PANEL ASSEMBLY SINGLE DOOR PANEL 1 required HJ1 HJ1 H33 H33 H30 56A 79B 56B 90B SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i ...

Page 25: ...R PANEL NOTE Nuts and bolts are also supplied and may be used instead of rivets Use a 4mm drill bit to enlarge these holes in the jamb NOTE The holes to fasten the padbolt hasp are not pre punched to allow for proper alignment Position the hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A DOOR PANEL ASSEMBLY F ...

Page 26: ...lab you will have to cut an amount off the bottom of the frame legs equal to the depth of the rebate TIP An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out As the portal frame fits inside the walls the width of the frame will be 40mm less than the gable wall panel NOTE Refer to the section HIGH CENT...

Page 27: ...ies Assembly Instruction Manual HIGH PORTAL FRAME ASSEMBLY STEP 1 High portal to panel connection see section PANEL CONSTRUCTION for further infomation Secure ridge plates to apex plates M10 Dynabolt High portal Self drilling tek screw Wall Roof panel STEP 2 STEP 3 STEP 4 x 19 x 30 x 8 x 8 x 6 2 x 0 8 18 4 ...

Page 28: ...x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 28 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 1 Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions ...

Page 29: ...SHED MODEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 29 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 2 Understand where components are to be positioned ...

Page 30: ...CO HIGHLANDER SHED MODEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 30 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 3 Join C1482 to C1954 ...

Page 31: ...CO HIGHLANDER SHED MODEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 31 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 4 Join C1482 to C1482 ...

Page 32: ...O HIGHLANDER SHED MODEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 32 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 5 Secure ridge plate RBP ...

Page 33: ...GHLANDER SHED MODEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 33 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 6 Secure multi purpose brackets ...

Page 34: ...DER SHED MODEL 60303HK 5 96mW x 3 00mD x 2 30mH Model 60303HK 29 11 2021 1 4 34 Absco Industries Assembly Instruction Manual HIGH CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 7 Turn frame over and repeat steps 4 and 5 ...

Page 35: ... dimensions 5960mm x 3000mm Internal wall dimensions 5920mm x 2960mm Secure multipurpose brackets to uprights using self drilling screws Move frames into postion mark and drill holes in slab using 10mm masonry drill bit Secure frames to slab with M10 dynabolts Centre of portal frames Concrete slab 6060mm x 3100mm Multi purpose brackets 80mm long FIG 8A 2390 2390 6060 3100 SLAB EDGE 1280 6 0 6 0 m ...

Page 36: ... pre punched for attaching roof sheeting The base channels are not Side wall channels fit into the notched rear wall channels Use 16mm self drilling screws to secure walls to centre frame Pre punched channel to match ridge beam holes Pre punched holes in roof panel to this side for connection to front and rear walls With a concrete slab drill a 10mm hole instead of using the supplied hasp D D D D ...

Page 37: ... to gable sections with two screws at either end STEP 3 After the roof panels have been secured fit two gable braces 13A form the top wall channel to the underside of the ridge beam at 45 degrees as shown to both gable walls STEP 4 Secure each ridge beam to ech ridge plate with 4x 16mm self drilling tek screws INSIDE VIEW INSIDE VIEW 2 X GABLE BRACE 13A NOTE This symbol denotes that holes to be pr...

Page 38: ...Ø Holes M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 15 15 STEP 1 Secure the roof panels to the wall panels as shown STEP 2 Secure the roof panels to the internal frames with self drilling tek screws STEP 3 Secure the portal frames to the ridge beam as detailed on the previous page STEP 4 Bend the top and bottom flanges as shown then hook the bottom flanges under the top channel ...

Page 39: ...he installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently ...

Page 40: ...45x45x3EA x 34mm long and 47x47x1 9EA x 80 long shall be minimum Grade 450 4 S All portal frame knee and apex plates shall be minimum Grade 450 5 S All roof and wall sheeting shall be minimum base metal thickness of 0 3mm 6 S All portal frame members shall be minimum base metal thickness of 0 75mm 7 S All snaptite channels and jambs shall be minimum base metal thickness of 0 42mm 8 S All top hats ...

Page 41: ...ualified structural engineer The design shall consider all relevant provisions of AS3600 and AS2870 3 F Between adjacent footings or excavations the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope 4 F Unless approved in writing by the slab foundation engineer the limits of excavations near existing footings shall be in accordance with that indi...

Page 42: ...eelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products whic...

Page 43: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 44: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods com...