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ABSCO INDUSTRIES 

Page 1 

MARCH 17 

 

INSTRUCTION MANUAL 

 

 

J23083BK 

Fastening to a concrete slab is highly recommended for optimal panel alignment and 

correct functionality of moving parts.  

A recess (75mm wide x 25mm deep) around the perimeter of the concrete slab is   

recommended to minimise water ingress. 

Further details about securing this product to the ground are on page 24 of this manual. 

Summary of Contents for J23083BK

Page 1: ...s highly recommended for optimal panel alignment and correct functionality of moving parts A recess 75mm wide x 25mm deep around the perimeter of the concrete slab is recommended to minimise water ingress Further details about securing this product to the ground are on page 24 of this manual ...

Page 2: ...CHANNELS 9 SPLICED CHANNEL ASSEMBLIES 10 PANEL ASSEMBLY LID E 11 PANEL ASSEMBLY REAR A 13 PANEL ASSEMBLY SIDE B C 14 PANEL ASSEMBLY FRONT D 15 PANEL ASSEMBLY DOOR A 17 PANEL ASSEMBLY DOOR B 18 PANEL ASSEMBLY DOOR FITTINGS 19 WALL ASSEMBLY 20 HINGING BRACING 21 DOOR LID ASSEMBLY 22 ANCHORING 24 HASP STAPLE INSTALLATION 25 WARRANTY INFORMATION 26 ...

Page 3: ...onditions Ensure that your shed is anchored securely to a solid foundation immediately after assembly is completed Some parts include sharp edges which are likely to be handled during assembly Inspect and understand each part prior to assembly and be mindful of sharp edges when handling them during assembly It s advisable to wear gloves particularly during each of the panel assembly processes Some...

Page 4: ...SHEET 1310mm Long 1 43O SHEET 1310mm Long 2 39D SHEET 1180mm Long SHEET 1180mm Long 1 1 X3L SHEET 1310mm Long LEFT SHEAR CUT 1x END 1 X3R SHEET 1310mm Long RIGHT SHEAR CUT 1x END 1 43M SHEET 805mm Long 1 43I SHEET 805mm Long 1 43P SHEET 805mm Long 1 H SHEET 1130mm Long 1 I SHEET 1130mm Long 1 ...

Page 5: ...126 5mm LONG SPLICED 1 1 81J CHANNEL 773mm LONG 2 54PL 54PR CHANNEL NOTCHED 1126 5mm LONG SPLICED 1 1 61B CHANNEL 786mm LONG 2 54RL 54RR CHANNEL NOTCHED 1114mm LONG SPLICED 2 2 79A CHANNEL 1568mm LONG 1 54SL 54SR CHANNEL 1129 5mm LONG SPLICED 1 1 54TL 54TR CHANNEL 1129 5mm LONG SPLICED 1 1 58U CHANNEL 1130mm LONG 2 58X CHANNEL 1130mm LONG 1 ...

Page 6: ... 17 PACKING LIST J23083BK CODE IMAGE DESCRIPTION QTY CHECK 89R JAMB NOTCHED 1180mm LONG 2 89T JAMB 1130mm LONG 1 90A JAMB NOTCHED 1568mm LONG 1 91A JAMB 1120mm LONG 2 91G JAMB 1235mm LONG 2 88N LIP 805mm LONG 2 88M LIP 780mm LONG 2 ...

Page 7: ...HANNEL JOINER 6 ANCHORSET FLOOR MOUNT ANCHOR KIT SET OF 8 1 FAST001 SELF TAPPING SCREW 132 FAST004 CSK SCREW 3 16 8 FAST005 HEX NUT 3 16 8 FAST006 PADBOLT 3 FAST007 PADBOLT HASP 2 FAST009 POP RIVET 42 FAST012A BUTT HINGE 6 HOLE 7 12A DOOR PLATE 2 HASP HASP 1 STAPLE STAPLE 1 DRILL 3mm DRILL BIT 1 ...

Page 8: ... finish flush with the edges of the sheets The SnapTite system allows adjustment for this process by simply tapping the channel along the sheets until each end is neatly flush If you need to remove channels from the panels pull the channel along the panel from opposing ends You may need someone to help with this The SnapTite assembly system locks most perimeter channels to all roof and wall sheets...

Page 9: ... text is marked Push down one side of the CSJ until you hear a click Join the second channel to the CSJ by positioning the JOIN end of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you here a click The joined channels should now look like the picture above with the CSJ positioned equally inside of the joined channels DRILL 4x 3mm 0 12 2 PER A SIDE HOLES TO SE...

Page 10: ...K SPLICED CHANNEL ASSEMBLIES NOTE SOME CHANNELS HAVE HOLES IN THEM YOU WILL NEED TO RE DRILL HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS HOLES ON THE CHANNELS YOU ARE CONNECTING JOIN TOGETHER 12 X CHANNEL SECTIONS USING 6 X CHANNEL JOINERS PART CSJ ...

Page 11: ...n Sheets 3 Do not install FAST001 Screws in splicing holes on underside of 54T Channel these will be installed with the HASP during a later process 2 Do not install FAST001 Screws in splicing holes on underside of 54S Channel these will not be installed as they would interfere with the hinging of this panel ...

Page 12: ...S Page 12 MARCH 17 INSTRUCTION MANUAL J23083BK 1 Install 2x FAST001 Screw to each 91G Jamb from underside 2 Install remaining FAST001 Screws from top as illustrated 3 Remove initial FAST001 Screws and install from top ...

Page 13: ...ABSCO INDUSTRIES Page 13 MARCH 17 INSTRUCTION MANUAL J23083BK ...

Page 14: ...ABSCO INDUSTRIES Page 14 MARCH 17 INSTRUCTION MANUAL J23083BK 1 Drill hole in 88M Lip as indicated in DETAIL C 2 Fit 88M Lip to 61B Channel once 61B Channel has been fitted to X3L R Sheet ...

Page 15: ...UAL J23083BK The FAST001 Screws illustrated in this process locate the 54R Channels onto the Sheets in an important position which will determine correct alignment of the doors and lid It is important that these are installed before proceeding further ...

Page 16: ...in 54R Channel and fit FAST001 Screws 9 Place short side of 79A Channel in front of short side of 54R Channel 10 Install FAST001 Screws 4 Squeeze 89R Jambs against rib in 39D Sheets to align 89R Jamb as straight as possible check edge of Jamb and edge of rib 5 Pre drill holes in 39D Sheet using holes in 89R Jamb as guide 6 Install FAST001 Screws 7 Place the 90A Jamb into position by nesting end no...

Page 17: ...3083BK 1 Tuck the 20mm Face of the 91A Jamb into the Bottom 58C Channel 2 Install 2x FAST001 Screw to each 91A Jamb from back 3 Install remaining FAST001 Screws from front as illustrated 4 Remove initial FAST001 Screws and install from front as illustrated ...

Page 18: ...3083BK 1 Tuck the 20mm Face of the 91A Jamb into the Bottom 58C Channel 2 Install 2x FAST001 Screw to each 91A Jamb from back 3 Install remaining FAST001 Screws from front as illustrated 4 Remove initial FAST001 Screws and install from front as illustrated ...

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Page 22: ...ABSCO INDUSTRIES Page 22 MARCH 17 INSTRUCTION MANUAL J23083BK 1 Holes for FAST007 are not pre punched will require drilling ...

Page 23: ...ABSCO INDUSTRIES Page 23 MARCH 17 INSTRUCTION MANUAL J23083BK ...

Page 24: ... Prior to anchoring the Lid Panel can be manoeuvred to align with the Front Panel 2 Look for a neat fit with respect to the Lid Panel fitting over the Side Panels 3 Look for a neat alignment that aligns the Door Panels relative to one another as square as possible ...

Page 25: ...5 MARCH 17 INSTRUCTION MANUAL J23083BK 1 Install HASP63 first align STAPLE accordingly 2 Holes for STAPLE FAST007 are not pre punched will require drilling 3 Ensure that your shed is anchored prior to fitting these components ...

Page 26: ...re in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to a replacement or refund for ...

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