Abus Vitess 83 Insert, Service Manual

Page 1: ...1 Vitess High Security Service Manual ABUS USA LLC www abus com ...

Page 2: ...ders 8 Deadbolts 8 83 Series Cylinder 9 Key Bitting Specification 10 Calculation Rules 11 Master Key System Management 11 Assembly Instructions Rim 12 Assembly Instructions Mortise 13 Assembly Instructions KNK KIL 14 Assembly Instructions 83 Insert 15 Special Pin Instructions KNK KIL and 83 Insert 16 Refill of Housings 17 Notes 18 ...

Page 3: ... systems are constructed and manufactured in Germany ensuring that consumers receive precision products that maintain their high level of performance after many years LOCKING SYSTEMS FOR BUILDING SECURITY A locking system is a decisive element in ensuring a building has the highest levels of security comfort and flexibility It regulates who has access to a building and specifies each person s acce...

Page 4: ... large and complex grand master key systems with ABUS possible These locking systems offer 1 5 million true key differs STRONG DRILL PROTECTION ABUS locking systems offer superior drilling protection compared to competitors 4 additional hardened steel pins are inserted into the cylinder two per cylinder core and housing and an additional carbide pin is inserted into the front of both housing sides...

Page 5: ...s of these terms are provided below As a sample we have chosen a KnK KiL cylinder but the concept of formats is similar for Rim Mortise etc Parts Top springs top pins hardened steel pins mushroom pins center pins Empty housing not for sale Pre Load Housings Housing top springs top pins accessories only available for level 2 3 4 5 Uncombinated Core Core without bottom pins only available for level ...

Page 6: ...ERS Item HD Head Diameter HT Head Thickness BL Body Length w cam BD Body Diameter Rim Cylinder 1 337 33 95mm 0 118 3mm 1 075 27 3mm 1 146 29 1mm Specifications HD Head Diameter HT Head Thickness BL Body Length BD Body Diameter ...

Page 7: ...7mm 1 150 29 2mm 1 1 4 Mortise Cylinder 1 370 34 8mm 0 138 3 5mm 1 200 30 47mm 1 150 29 2mm Specifications HD Head Diameter HT Head Thickness BL Body Length BD Body Diameter Cams for Conventional Mortise Cylinders Order Code SZ01 SZ06 SZ09 SZ11 SZ12 Description Mortise Cam Adams Rite Mortise Cam Schlage L Mortise Cam Sargent Mortise Cam Corbin Russwin Mortise Cam Yale ...

Page 8: ... KIL Cylinder 1 024 26mm 0 634 16 1mm 1 039 26 4mm see below 1 290 32 76mm 0 110 2 8mm 0 622 15 8mm Tailpieces Cylinder length depends on tailpiece STD KF03 KF01 KS03 Cylinder Length 2 15 54 66mm 3 62 91 91mm 2 07 52 66mm 2 21 56 06mm Specifications BL Bible Length CD Cylinder Diameter CH Cylinder Height CL Cylinder Length EL Effective Length FL Front Length PD Plug Face Diameter ...

Page 9: ...er length EL Effective Length FL Front Length PD Plug Face Diameter 83 Insert 1 283 32 6mm 0 632 16 05mm 1 053 26 75mm 1 526 38 75mm 1 490 37 85mm 0 035 0 9mm 0 587 14 9mm Specifications BL Bible Length CD Cylinder Diameter CH Cylinder Height CL Cylinder Length EL Effective Length FL Front Length PD Plug Face Diameter ...

Page 10: ... 3634 8 8 88 0 3496 7 8 53 0 3358 6 8 18 0 3220 5 7 83 0 3083 4 7 48 0 2945 3 7 13 0 2807 2 6 78 0 2669 1 6 43 0 2531 0 6 08 0 2394 X 5 73 0 2256 Y 5 38 0 2118 Z 5 03 0 1980 Master Wafer mm inch 13 4 55 0 179 12 4 20 0 165 11 3 85 0 152 10 3 50 0 138 9 3 15 0 124 8 2 80 0 110 7 2 45 0 096 6 2 10 0 083 5 1 75 0 069 4 1 40 0 055 3 1 05 0 041 2 0 70 0 041 Cut Distance mm inch 1 3 75 0 148 2 7 55 0 29...

Page 11: ...r downwards 513624 503624 Remaining chambers max jump is 6 517174 518184 Due to the profile check pin we recommend not to use master pins no 2 only 4 or larger however 2 can be used in case of emergency no more codes available MASTER KEY SYSTEM MANAGEMENT 2 Step Progression Even Odd 2 step progression allows us to manage all codes pins cuts that our system can use to generate codes for our master ...

Page 12: ...lpiece core retaining clip Step 1 Insert the cut key into the cylinder core Place the profile check pin in the core Step 3 Insert the bottom pins made of hardened steel into the 3rd chamber Insert the bottom pins made of nickel silver into the 2nd and 4th to 6th chamber Only for master keyed systems Insert master wafers Check with cut key no pin should be positioned too low or above the shear line...

Page 13: ...ut key into the cylinder core Place the profile check pin in the core Step 3 Insert the bottom pins made of hardened steel into the 3rd chamber Insert the bottom pins made of nickel silver into the 2nd and 4th to 6th chamber Only for master keyed systems Insert master wafers Check with cut key no pin should be positioned too low or above the shear line of the core control with assembly tool possib...

Page 14: ... Place the profile check pin in the core Step 3 Insert the bottom pins made of hardened steel into the 3rd chamber Insert the bottom pins made of nickel silver into the 2nd and 4th to 6th chamber Only for master keyed systems Insert master wafers Check with cut key no pin should be positioned too low or above the shear line of the core control with assembly tool possible Step 5 Push the core insid...

Page 15: ...ert the cut key into the cylinder core Place the profile check pin in the core Step 3 Insert the bottom pins made of hardened steel into the 3rd chamber Insert the bottom pins made of nickel silver into the 2nd and 4th to 6th chamber Only for master keyed systems Insert master wafers Check with cut key no pin should be positioned too low or above the shear line of the core control with assembly to...

Page 16: ... 9 in the 3rd 5th or 6th chamber the top pins need to be changed according to the following table Pin Cut 1 intop 2 3 4 5 6 Pin Chamber Z 10609 10608 10609 10608 10610 10610 Standard Top Pins Y X 0 1 2 3 4 5 6 Special Top Pins 7 8 9 10611 10612 10612 Pin Cut 1 intop 2 3 4 5 6 Pin Chamber Z 10609 10608 10609 10608 10610 10610 Standard Top Pins Y X 0 1 2 3 4 5 6 Special Top Pins 7 8 9 10611 10612 10...

Page 17: ...nsert the lever from above into the slot and push the pins completely into the housing 1st 2nd 3rd 4th 5th 6th Top Pin Hardened Mushroom Brass Top Pin Hardened Mushroom Brass Top Pin Nickel Silver Top Pin Nickel Silver Step 5 Turn the charging device with the lever about 45 and remove the lever Push the plastic plug or follower into the housing until the thorn has been pushed through completely St...

Page 18: ...18 NOTES ...

Page 19: ...6 2010 Burj Al Arab UAE Collège Paul Langevin France Centre Hospitalier Universitaire France Herdecke Power Station Germany Donauwörth Volkshochschule Germany Ozeaneum Germany German Clock Museum Germany Elbe Office Germany Al Zeina UAE Emirates Palace Hotel UAE German Aerospace Centre Germany ...

Page 20: ...23910 N 19th Avenue 56 Phoenix AZ 85085 Phone 623 516 9933 Fax 623 516 9934 Email vitesscustomerservice us abus com Internet www abus com 08 16 HS Service Man Part 95573 0 78217 95573 4 2016 ABUS USA LLC All rights reserved ...