ACCO Brands LOUDEN 200 Series, Installation, Operation, Maintenance And Parts Manual

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ......

Page 9: ...FIGURE 8 FIGURE 9 FIGURE 10 FIGURE 11...

Page 10: ......

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ......

Page 70: ......

Page 71: ......

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ......

Page 76: ......

Page 77: ......

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ......

Page 82: ......

Page 83: ......

Page 84: ......

Page 85: ......

Page 86: ......

Page 87: ......

Page 88: ......

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ......

Page 102: ......

Page 103: ......

Page 104: ......

Page 105: ......

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ...eration maintenance and parts manual 69879 Supplement SEPTEMBER 2009 supplemental instruction and parts manual pages for 6 1 2 inch diameter wheel trolleys These pages are to be used in conjunction wi...

Page 110: ...ded spare parts 2 2 2 1 2 1 1 211661 260801 260434 260790 210021 210907 260225 1 1 ITEM NO PART NUMBER DESCRIPTION QTY 280866 260049 1 210410 2 WHEEL TROLLEY ASSEMBLY 6 1 2 FLANGED WHEELS 7 500 TROLLE...

Page 111: ...TROLLEY ASSEMBLY 6 1 2 FLANGELED WHEELS 15 000 TROLLEY CAPACITY 3 25 AND 3 33 OPERATING FLANGE WIDTH 2 ITEM NO PART NUMBER DESCRIPTION QTY 260238 COMPLETE TROLLEY ASSEMBLY Part No 265178 15 000 trolle...

Page 112: ...7 210407 Lockwasher 1 4 213532 Thrust Bearing 1 8 211547 Hex Nut 1 Recommended spare parts 4 WHEEL MONORAIL TROLLEY ASSEMBLY 6 1 2 FLANGED WHEELS 15 000 TROLLEY CAPACITY 3 25 AND 3 33 OPERATING FLANGE...

Page 113: ...DE GUIDE ROLLERS 7 500 TROLLEY CAPACITY 3 25 OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY Part No 280312 7 500 trolley capacity 1 1 ITEM NO PART NUMBER DESCRIPTION QTY 280359 260049 260434 260837...

Page 114: ...Part No 265177 15 000 trolley capacity 280312 Recommended spare parts 1 1 210238 213613 1 WHEEL TRAMBEAMTM HEAVY RAIL CRANE TROLLEY ASSEMBL 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROLLE...

Page 115: ...4 213532 Thrust Bearing 1 8 211547 Hex Nut 1 Recommended spare parts 4 WHEEL TRAMBEAMTM HEAVY RAIL MONORAIL TROLLEY ASSEMBLY 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROLLEY CAPACITY 3 2...

Page 116: ...211547 210868 2 2 1 2 1 Recommended spare parts 1 1 210410 211661 260801 213674 1 1 260434 260837 210021 210907 260225 COMPLETE TROLLEY ASSEMBLY Part No 280310 7 500 trolley capacity ITEM NO PART NUM...

Page 117: ...LLEY ASSEMBLY 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROLLEY CAPACITY 3 33 OPERATING FLANGE WIDTH 2 ITEM NO PART NUMBER DESCRIPTION QTY 260238 COMPLETE TROLLEY ASSEMBLY Part No 265176 1...

Page 118: ...er 1 4 213532 Thrust Bearing 1 8 211547 Hex Nut 1 Recommended spare parts ITEM NO DESCRIPTION 4 WHEEL TROJANTRACKTM MONORAIL TROLLEY ASSEMBLY 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROL...

Page 119: ...damages to anyone beyond the cost of replacement of the goods sold hereby M9C Motoveyor supplemental parts manual This equipment should not be installed operated or maintained by any person who has no...

Page 120: ...14 16 15 7 19 20 20 21 19 22 23 6 12 11 10 10 24 25 27 26 28 29 30 33 31 32 36 35 34 8 6 37 6 7 38 39 40 18 42 17 INCLUDED WITH WHEEL ASS Y PARTS LIST M9C LOUDEN MOTOVEYOR DRIVE ASSEMBLY M9C LOUDEN MO...

Page 121: ...the chart labeled M9C CATALOG SPEEDS HP REDUCER MOTOR BRAKE SPECIFICATIONS 38 4 GUIDE ROLLER SIDE PLATE CARRIER YOKE PIN ASS Y W COTTER PIN BRACKET S G R FLANGE BEARING SPACER KEY 3 8 x 3 8 x 1 DRIVE...

Page 122: ...71780 71816 01 05 08 12 71816 01 05 08 12 71816 02 06 09 13 71816 01 05 08 12 71816 02 06 09 13 M9C CATALOG SPEEDS HP REDUCER MOTOR BRAKE SPECIFICATIONS SINGLE SPEED SINGLE SHAFT TWO SPEED SINGLE SHA...

Page 123: ...71778 23 71778 21 71778 22 200 71779 03 71779 13 71779 23 71778 01 200 208 230 460 71778 02 208 230 460 71778 12 71780 34 575 71778 11 71780 04 200 71780 14 71778 31 1 1 3 HP 71780 13 230 71780 23 460...

Page 124: ...all be deemed waived by the Buyer unless Seller is notified in writing of the basis of such claims within 10 days after discovery of claimed defect and such discovery occurs within the warranted perio...

Page 125: ...ystem and the potential hazards involved When risk to persons or property may be involved a holding device must be an integral part of the driven equipment beyond the speed reducer output shaft DODGE...

Page 126: ...entilation Oil drain A6 A4 A3 A2 Horizontal Floor Mount Horizontal Wall Mount Vertical Wall Mount Motor Shaft Down Horizontal Wall Mount Vertical Wall Mount Motor Shaft Up Horizontal Ceiling Mount QUA...

Page 127: ...3 3 2 1 5 3 0 1 4 H_68 1 1 1 0 5 3 9 1 9 3 1 1 5 3 7 1 8 2 1 1 0 2 2 1 1 2 3 8 1 8 8 7 4 1 5 3 2 5 6 8 3 2 5 7 2 7 4 9 2 3 3 3 6 1 7 8 5 4 0 5 5 2 6 8 5 4 0 5 5 2 6 5 1 2 4 H_88 1 1 6 0 8 8 0 3 8 5 3...

Page 128: ...eral Oil 220 Mobilgear 600 XP 220 standard factory fill 20 F to 50 F 29 C to 13 C Synthetic Oil 68 Mobil SHC 626 10 F to 115 F 23 C to 46 C Synthetic Oil 220 Mobil SHC 630 30 F to 140 F 0 C to 60 C Sy...

Page 129: ...flow of air around the motor Good access to gear reducer and motor for maintenance A flat level rigid steel mounting surface All four feet of the foot mounted unit must be evenly supported The flange...

Page 130: ...s coupling half is mounted on the reducer shaft such that the shaft extends the complete length of the coupling bore Insert the coupling spider properly into the coupling jaws The DODGE QUANTIS ILH C...

Page 131: ...2 Nm 0 140 M6 132 lb in 15 Nm M4 27 lb in 3 Nm 180 24 28 M5 18 lb in 2 Nm 0 180 M8 312 lb in 35 Nm M6 90 lb in 10 Nm 210 28 38 M6 42 lb in 4 8 Nm 0 210 M10 600 lb in 68 Nm M8 220 lb in 25 Nm 250 38 4...

Page 132: ...ghtening Torque Nm Tightening Torque ft lb 38 1 M8 25 18 2 3 M8 25 18 48 1 M8 25 18 2 3 M10 50 37 68 1 M10 50 37 2 3 M12 90 66 88 1 M12 90 66 2 3 M16 210 155 108 2 3 M16 210 155 128 2 3 M16 210 155 14...

Page 133: ...others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Inertia of Dimensions Num...

Page 134: ...k it in the open position and tag it to prevent unexpected application of power 5 When working on the brake be sure the load is completely removed secured or blocked to prevent injury or property dama...

Page 135: ...friction disc together This permits free rotation of the shaft WARNING Observe proper safety precautions in applications where a brake failure would allow the load to move in such a manner as to inju...

Page 136: ...100 adjustment is required Any delay in adjusting the magnet air gap will result in eventual loss of torque Refer to Fig 3 1 To adjust remove cover locknuts 22 and cover 20 to expose square head wear...

Page 137: ...Re assembly of operator assembly 15 Refer to Figs 3 and 9 Capscrew 16 is shown in Fig 9 and not Fig 3 Turn two screws 15H counterclockwise five turns Place operator assembly onto brake bracket 2 and i...

Page 138: ...le operator assembly to brake bracket Set magnet air gap A and set torque springs 15S to 1 as shown in Fig 3 Pivot Stud Adjustment CAUTION Load to be removed or blocked Brake will be inoperative durin...

Page 139: ...erclockwise 1 4 turn and try again 3 If the release knob 3 does not return to its normal position automatically turn screw 5 clockwise 1 4 turn and try again NOTE You may have to repeat Steps 2 or 3 t...

Page 140: ...w motor it is important to consult the correct diagram for spring location Qty of Parts Item Part determined by no of rotating discs No Description No 1 2 3 4 1 Spring silver G060350 001 2 2 2 2 Sprin...

Page 141: ...replacement is not required adjust air gap Refer to Wear Adjustment section 3 Hub positioned incorrectly 3 Relocate hub 1 and key if required Refer to Installation section 4 Bake is manually released...

Page 142: ...REPLACEMENT PARTS ILLUSTRATION Figure 9 10 15J 15K 22 19 150 15P 15N 15M 150 15L 151 15F 17 18 CLINCH NUT INCLUDED IN ITEM 15F 15C 15R 15B 12 13 l SHADING COIL INCLUDED IN ITEM 15A 3 6 4 2...

Page 143: ...d 1 4 20 x 1 1 2 lg W002003 001 2 15I Roll pin 5 32 dia x 3 8 lg W005003 098 1 15J Armature lamination assembly G060788 001 1 15K Armature shock mount G060808 003 1 15L Armature spacer G060798 002 2 1...

Page 144: ...and proper maintenance for a period of twelve months from date of shipment If within such period any such products shall be proved to Seller s reasonable satisfaction to be defective such products sha...