ACS 3200 Series, Operation And Instruction Manual

Page 1: ...3200 Series Granulators 63 and 84 357563 05 13 2019 1 3200 SERIES GRANULATORS 63 AND 84 GRANULATORS Part Number 357563 Revision 08 22 2019 Revision C OPERATION AND INSTRUCTION MANUAL GPH BPHD MSH...

Page 2: ...____ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to product improvement Specifications appearance...

Page 3: ...Damaged Freight ACS must be notified within 24 hours of any damage The driver should give you a claim number before they leave your facility If the order is collect or third party billing to a custome...

Page 4: ...aterial to see if you missed any smaller items during unpacking If the Shipment is Not Correct If the shipment is not what you ordered contact the shipping department immediately Please call 262 641 8...

Page 5: ...4 Safety Features 15 Zero Speed Sensor 15 Safety Switches 15 CHAPTER 3 INSTALLATION 16 3 1 Uncrating the Equipment 16 3 2 Installing the Infeed Hopper 16 3 3 Electrical Connections 17 3 4 Accessing th...

Page 6: ...Adjusting Belt Tension 34 5 11 Motor Drive Belt Replacement 37 CHAPTER 6 TROUBLESHOOTING 38 6 1 Introduction 38 6 2 Electrical Faults 39 6 3 Processing Faults 40 6 4 Mechanical Faults 41 CHAPTER 7 APP...

Page 7: ...ols in addition to information for operating the machine safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those are...

Page 8: ...d NEC70 standards 1 3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the main...

Page 9: ...he shear blades for any type of wear For further information see the Maintenance Chapter in this manual When equipped with belts and sheaves hands could become entangled Every month inspect the belt s...

Page 10: ...ocal standards for performing a lock out tag out procedure Lock out power whenever worked on to prevent electrical shock Safety Gloves Required Wear gloves to prevent injury when performing maintenanc...

Page 11: ...ial safety hazards SAFE HOUSEKEEPING The work area must be kept clean and uncluttered during periods of operation or maintenance No hand tools or other metal objects should be left on or around the ma...

Page 12: ...er to the machine before performing any service SAFETY INTERLOCKS MUST NOT BE BYPASSED The mechanical and electrical safety interlocks ensure the safety of personnel They should never be tampered with...

Page 13: ...of the way for unobstructed access to the cutting chamber It is designed to facilitate feeding of material to the rotary knives and to prevent chips thrown from the cutting chamber from reaching the...

Page 14: ...n through the screen is collected in a transition piece located beneath the cutting chamber The transition piece is connected to a blower which conveys the granulated material through ducting to the c...

Page 15: ...red into the starter control circuit The machine cannot be started when these parts are open However for safety purposes the machine should be disconnected from the power lines by a disconnect switch...

Page 16: ...have unobstructed access to the units on which they will be working To avoid squeezing people working near a machine there should be adequate clearance maintained between machines walls or partitions...

Page 17: ...Use the following procedure to complete the electrical connections 1 Check to be certain that the starter heater elements correspond with the motor requirements If controls are not supplied the limit...

Page 18: ...sure the end of the interlock actuator screw is visible and clear of any contact When disengaged the interlock opens the electrical control circuit to the motor and prevents the machine from running...

Page 19: ...pen close control panel turn the CC Hopper switch to the Lower position and push the button in the center of the switch Hold the button until the hopper stops and then release the button and return th...

Page 20: ...probably be 001 to 002 higher than the others This should be marked and used when adjusting the bed knives for proper clearance 6 Use a feeler gauge to check the clearance between the rotor and the be...

Page 21: ...he Granulator Feed the granulator through the opening in the hopper The method of feeding the granulator depends on the physical form and nature of the material being processed For maximum efficiency...

Page 22: ...ection opposite normal rotation A leather mallet and a block of wood of sufficient length to keep hands away from path of knives can be used if necessary 5 Use pliers to remove material from the cutti...

Page 23: ...o housekeeping around work area Daily Check hydraulic cylinder travel adjustment Weekly Check that pivot pins and locknuts for hydraulic cylinders are tight Refer to Section 5 4 Weekly Inspect overall...

Page 24: ...damper by turning the counterweight clockwise or counterclockwise to change the distance from the counterweight to the pivot Set the counterweight to obtain the conveying velocity required to move mat...

Page 25: ...cradle retainer bolts at the rear of the machine 4 Release the discharge transition toggle clamps to drop the discharge transition onto its rollers Push the discharge transition on its rollers all the...

Page 26: ...Raise position and push the button in the center of the switch Hold the button until the cradle stops and then release the button and return the switch to the off position Note Check the screens to ma...

Page 27: ...reads infinity before the bolt can be completely removed the interlock is working If the meter reads zero resistance when the actuator bolt is completely removed the interlock is not working 6 Replace...

Page 28: ...e hydraulic cylinders should NOT operate until the rotor has come to a complete stop If the system operates before the rotor stops release the button on the selector switch and return the switch to it...

Page 29: ...oles when assembling the knives Knives must be replaced in complete sets otherwise it will not be possible to obtain even clearance between the rotor knives and bed knives Use the rotor locking pin to...

Page 30: ...Clean screw threads of any residue Any lubrication on the screw threads can adversely affect the stress on a screw installed to a fixed torque value Note The 3200 Series granulator rotors are designed...

Page 31: ...e bed knives 5 Thoroughly clean the knife seats with a stone or other non marring tool 6 Replace each half of the upstroke bed knife making sure to install it with the knife edge on the lower side 7 O...

Page 32: ...l to allow a few small nicks to remain in the cutting edge Grinding the cutting edge until perfectly clean can sometimes be wasteful Do not install rotor knives that are smaller than the minimum dimen...

Page 33: ...ries Granulators 63 and 84 357563 08 22 2019 33 Figure 3 Knife Grinding Chart EXAMPLE A high shear rotor knife with 1 760 B Dimension will work only with bed knives that have D dimensions of 0 623 or...

Page 34: ...o adjust the belt tension 1 Turn off the granulator at the main isolator switch and remove fuses 2 Remove the cover to gain access to the belts 3 Loosen motor bolts on slide base 4 Turn the adjusting...

Page 35: ...e book Using the deflection tester apply a perpendicular force at the midpoint of any one of the belts to deflect the belt 1 64th of an inch Calculate the deflection force FORCE Lb SPAN IN X 1 64 Lb I...

Page 36: ...1 11 8 TO 16 0 25 75 8V 12 5 TO 16 0 51 18 00 TO 22 4 58 3 00 TO 3 60 4 9 3 80 TO 4 80 6 A 5 00 TO 7 00 7 3 4 60 TO 5 60 9 5 80 TO 6 80 10 3 B 7 00 TO 8 60 11 6 7 00 TO 8 50 17 1 9 00 TO 11 0 20 C 12...

Page 37: ...If the motor pulley is loose tighten it to its shaft after completing the alignment m Check whether the pulleys are parallel by holding a straight edge against the edge of the large pulley and verifyi...

Page 38: ...Be sure that the voltmeter has at least minimum impedance of 5 000 OHMS per volt on AC and 20 000 OHMS per volt on DC scales Popular combination meters VOM and VTVM can be selected to provide the nec...

Page 39: ...needed Motor starts but will not take load Too much belt tension Check belt tension and adjust as necessary Incorrectly connected motor Check terminal connection with manufacturer s connection diagra...

Page 40: ...ew knives as required Knife setting too wide Check clearances given and adjust as required Installation fault motor running in reverse direction Check with direction arrow and re fit electrical connec...

Page 41: ...g procedure Check method of grinding and contact our technical sales department Knives moving on knife seats Uneven knife seat surfaces Clean up to provide maximum bearing surface Loose knife screws K...

Page 42: ...for which a purchaser may be liable to other persons damages to property or injuries to any other persons Our sole obligation under this warranty shall be limited to replacing repairing or exchanging...

Page 43: ...357563 08 22 2019 43 Refer to this manual for assistance in installing and maintaining a highly efficient machine Questions regarding areas that are not covered in the manual should be referred to th...

Page 44: ...e offset 5 knife offset 20 knife hog model 3242 30 knife hog model 3263 5 knife Twinshear 7 Knife Twinshear 9 knife Twinshear 12 knife Twinshear Rotor Knives HCHC 55 S A HCHC Hog type Bed Knives HCHC...

Page 45: ...45 Dimensions Model A B C D 3242 122 1 2 3111 5 mm 42 1 8 1070 0 mm 44 3 8 1127 1 mm 161 1 8 4092 6 mm 3263 143 1 2 3644 9 mm 63 1 8 1603 4 mm 65 3 8 1660 5 mm 172 1 8 4372 0 mm 3284 164 1 2 4178 3 mm...

Page 46: ...3200 Series Granulators 63 and 84 357563 08 22 2019 46 7 3 Illustrated Parts Breakdown Cutting Chamber Vertical Cross Section...

Page 47: ...3200 Series Granulators 63 and 84 357563 08 22 2019 47 Cutting Chamber Longitudinal Cross Section...

Page 48: ...3200 Series Granulators 63 and 84 357563 08 22 2019 48 Granulator Front View...

Page 49: ...3200 Series Granulators 63 and 84 357563 08 22 2019 49 Granulator Rear View...

Page 50: ...d Knife US 23 12 Assembly Wedge 24 24 Scr HHC GR8 8 M12 1 75 x 60 mm 25 12 Scr SHS FULL DOG GR12 9 M16 2 x 20 mm DIN 915 26 12 Scr SHS AS CUP P GR12 9 M16 2 x 20 mm DIN 915 27 1 Assembly Cradle Discha...

Page 51: ...357563 08 22 2019 51 7 4 Rotor Assembly Item Qty Material 1 1 Assembly Rotor Open 12KN Stagered 32 x 63 2 6 Block Knife Rotor RH 3 48 Scr HHC GR10 9 R THD M20 1 5 x 60 mm 4 72 Scr SHC MS GR12 9 M20 1...

Page 52: ...MS M16 DIN 125 Zinc Code 3138 17 ID 30 OD 3 0 THK 15 2 Washer Lock MS 16 DIN 127 16 4 Scr SHC MS GR12 0 MS 0 8 x 20 mm 17 2 Washer SAE MS 10 18 4 Scr HHC GR8 8 M6 1 x 16 mm replaces 15024 47 19 4 Wash...

Page 53: ...9 12 18 Rotor Knife Screws Depending on Rotor Property Class 10 9 M20 x 50 mm 36 48 72 Rotor Bearings 280 mm bore Bed Knives HCHC 4 4 8 Bed Knife Screws Property Class 10 9 M20 x 100 mm 24 36 48 Bed K...

Page 54: ...3200 Series Granulators 63 and 84 357563 08 22 2019 54 7 7 Typical Wiring Diagram...

Page 55: ...ze 0 Cutler Hammer 7 8 FU 2 FNQ R 1 Fuse FNQ 500 V Bussmann 9FU 1 FNQ 1 2 Fuse 250 Volt Bussmann 1T 1 Transformer Control 50 VA Acme 3 25 525 Terminal block Buchanan 4 1 530 End Barrier Buchanan 1LT 1...

Page 56: ...ur phone or fax order please have the model and serial number of your unit ready when you contact us TECHNICAL ASSISTANCE If you require any technical assistance we have a qualified service department...