AEC IST7 20kVA, User Manual

Page 1: ...User Manual AEC UPS IST7 The NEW high frequency Three Phase 10kVA 30kVA...

Page 2: ......

Page 3: ...to prompt users to comply with safety matters during installation operation and maintenance Safety symbol meaning as follows Symbol Description Alerts you to a high risk hazard that could if not avoi...

Page 4: ...nd Maintenance Requirements 6 1 3 Environment Requirements 7 2 Overview 8 2 1 Product Intro 8 2 1 1 Product Features 8 2 2 Work Principle 9 2 2 1 Work Principle Diagram 9 2 2 2 Work Mode 10 2 3 Appear...

Page 5: ...39 3 5 1 Check Electrical Connection 39 3 5 2 UPS Test 40 3 5 3 Connect Load 40 4 Touch Screen Operation and Setting 41 4 1 Menu Hierarchy 41 4 2 MainPage 42 4 3 System Work Status Display 43 4 4 Moni...

Page 6: ...s Mode From Inverter Output 67 5 3 6 Switch to Inverter Output from Maintenance Bypass 68 5 3 7 Emergency Power Off EPO 68 5 3 8 Emergency Power Off Recovery 69 5 4 Parallel SystemStartup and Shutdown...

Page 7: ...AEC UPS IST7 10 30 kVA User Manual Foreword v 7 Package Transportation and Storage 79 7 1 Package 79 7 2 Transportation 79 7 3 Storage 79 A Technical Specifications 80 B Acronyms and Abbreviations 84...

Page 8: ......

Page 9: ...ion instructions in this section carefully which is to avoid accident The DANGER WARNING CAUTION in the manual are not all the safety announcements that you must abide by there are just the supplement...

Page 10: ...it is strictly prohibited to perform high voltage and AC operation as well as in the tower or the mast The atmosphere will generate a strong electromagnetic field in a lightning storm Therefore in ord...

Page 11: ...e product is class C3 device If the product is used in resident living it may cause wireless interference User should take actions to avoid the interference Warning label should be affixed away from U...

Page 12: ...neously or it may cause battery damage or human injury Prevent electrolyte leaking from batteries The metal objects and circuit board will be corroded by the overflowing electrolyte and it will result...

Page 13: ...is dangerous high voltage contacting by accident may lead to deadly danger So when measure with electricity it is necessary to do the protection such as wear insulated gloves etc The measure meter mu...

Page 14: ...nance please disconnect the AC power and battery to isolate the power input It is better to measure the input output and battery terminal bars by a voltmeter to ensure the input power is disconnected...

Page 15: ...like this please consult the manufacturer in advance 1 3 Environment Requirements The used environment may influence the service life and reliability of the device So please avoid using the device in...

Page 16: ...zed DSP to control the inverting phase synchronization output current sharing logic of the power unit which is with high precision high speed and perfect whole system performance Energy conservation a...

Page 17: ...r falling mass impulse static discharging surge etc The excellent EMC characteristics can completely filter each power grid interference and also decrease and eliminate the interference of UPS itself...

Page 18: ...wn Before battery discharge completely if mains recovers the rectifier will switch to mains input and charge battery at the same time During the switch between grid power supply and battery power supp...

Page 19: ...ly for load cannot be interrupted user can shut down the inverter and make the UPS works in bypass status then switch on the maintenance bypass breaker and switch off the mains pint breaker and bypass...

Page 20: ...y On red rectifier abnormal DC AC indicator On green inverter works normally On red inverter abnormal BYP indicator On green bypass output On red bypass abnormal BATT LOW indicator On red battery is l...

Page 21: ...ta trovata Errore L origine riferimento non stata trovata Figure1 2 Structure layout diagram of 10kVA 30kVA open front door The dots in above figure are the wiring bundling slots which are used for fa...

Page 22: ...function illustration NO Silk screen Signal Function illustration 1 ND9 It can be set to battery grounding When the signal is valid NO and COM is short circuited 2 ND10 3 ND11 4 ND12 Reserved When th...

Page 23: ...ND2 Mains FAIL signal When the signal is valid COM and NO is cloased COM and NC is opened The allowable voltage withstand is 250V 1A 3 ND3 BAT LOW signal When the signal is valid COM and NO is cloased...

Page 24: ...em communication abnormal Maintenance bypass is on Buzzer beeps apace the red BATT LOW indicator on It is not allowed to supply power by battery or charge battery Battery over voltage Battery circuit...

Page 25: ...normal The communication of cabinet inner busbar 3 abnormal BSC synchronization wire abnormal Battery low temperature alarm The static startup is not allowed PFC software version is inconformity INV s...

Page 26: ...ack phase Mains over current Mains current DC component is too large It turns to float charge The charge current limiting value is 0 05C Battery high temperature alarm Charge is not allowed Battery ov...

Page 27: ...he UPS should be installed by authorized person who is special trained and achieve the qualification of high voltage and AC power The UPS is just suitable for installing on the concrete or nonflammabl...

Page 28: ...2 Overview AEC UPS IST7 10 30 KVA User Manual 20 3 2 Installation Preparation 3 2 1 Installation Tools Tools...

Page 29: ...ounding wire should not exceed 5V Before installation please ensure that the AC input voltage and mains input wire capacity meet the UPS requirements And considering if there has current carrying capa...

Page 30: ...istribution circuit is configured with a bipolar disconnecting switch 3 2 3 Installation Space Maintain a clearance of at least 800mm from the front panel side pane or rear panel of the UPS to the wal...

Page 31: ...sectional area mm2 U V W N 4 10 4 16 Wire terminal model DT10 DT16 Bypass input Bypass input current A 30 45 Recommended wire sectional area mm2 U V W N 4 6 4 10 Wire terminal model DT6 DT10 Output Ou...

Page 32: ...Reverse Feedback Protection Optional It is suggested to add the contactor with 220V AC coil at the AC power distribution side as the reverse feedback protection device 3 3 Transportation and Unpacking...

Page 33: ...xternal package remove the foam pad and plastic bag and take out the accessories Check the UPS Inspect the appearance of the UPS and check if there has any damage caused by transportation If any damag...

Page 34: ...s of the UPS are the same In above figure we take 80kVA 120kVA UPS as an example to illustrate Loosen the brake of all the wheels or heighten the 4 supporting feet as shown in Figure1 8 The wheels of...

Page 35: ...d tilting even device damage Put the tilting plate to the front of the UPS and keep the higher end of the sliding plate close to the wooden bracket and move the UPS to ground slowly as shown in Figure...

Page 36: ...ento non stata trovata and installation clearance requirement see 3 2 3 Installation Figure1 10 Size of 10kVA 40kVA Push the UPS to the installation site During moving the UPS to the ground please mov...

Page 37: ...g Open the front door of the UPS remove the bottom wiring cover plate as shown inFigure1 12 The battery and neutral wire terminal of 10kVA 30kVA are all at the back of the UPS so before wiring it need...

Page 38: ...ire hole are as shown in Figure1 1 Errore L origine riferimento non stata trovata Errore L origine riferimento non stata trovata and connect the cables according to Figure1 2 Errore L origine riferime...

Page 39: ...put wire and input out terminal is reliably avoid bad connection or wrongly connection It is suggested to select DC breaker for battery DC input the detail wiring is as shown in Figure1 3 Figure1 3 Ba...

Page 40: ...e wash the contact part with plenty water and go to hospital immediately To avoid electric shock and short circuit while replacing battery pay attention to following precautions Do not wear watch ring...

Page 41: ...the wiring of cabinet is firmly Yes No 3 Check if the safety id of AC power distribution unit is complete Yes No 4 Check if the wire connection point is firmly Yes No 5 Check if the battery is connect...

Page 42: ...starting mode generator charging output charger power setting generator battery low voltage start point Generator configuration Function setting Timing self dedusting Regular dedusting period forced d...

Page 43: ...n flickers and shows as System mains input When mains input abnormal the icon flickers and shows as Battery status When battery abnormal the icon flickers and shows as System output When output abnorm...

Page 44: ...zing shutdown exit parallel system maintenance bypass output bypass output battery inverter output mains inverter output grid connected aging ECO bypass output frequency conversion INV output aging by...

Page 45: ...AEC UPS IST7 10 30 kVA User Manual 2 Overview 37 Figure1 6 Exit parallel system Figure1 7 Maintain bypass output Figure1 8 Bypass output...

Page 46: ...2 Overview AEC UPS IST7 10 30 KVA User Manual 38 Figure1 9 Battery INV output Figure1 10 Mains INV output Figure1 11 Grid connected aging...

Page 47: ...AEC UPS IST7 10 30 kVA User Manual 2 Overview 39 Figure1 12 ECO bypass output Figure1 13 Frequency conversion INV output Figure1 14 Aging bypass output...

Page 48: ...lick the warning indicator it will show the current fault as shown in Figure1 16 Figure1 16 Current fault window 4 4 Monitor Function 4 4 1 Bypas Input Information In main page click icon it will ente...

Page 49: ...e current system mains three phase voltage current and frequency Figure1 18 Mains information 4 4 3 Battery Information In main page click icon it will enter battery information page In the page it sh...

Page 50: ...version status battery charge 4 4 4 System Output Information Page In main page click icon it will enter system output information page as shown in Figure1 21 In the page it shows the current three ph...

Page 51: ...ecord 10000 pieces information at most When the record exceeds 10000 piece the earliest information will be covered by new one All records is ranked in inverted order of time 1 1 1 Event Log In inform...

Page 52: ...og page as shown in Figure1 24 This page shows the user parameter setting record Figure1 24 User log 1 1 3 Device Information In information query page click device information icon it will enter prod...

Page 53: ...User Manual 2 Overview 45 Figure1 26 Product information 2 Figure1 27 Product information 3 Figure1 28 Product information 4 Setting Management In main page click icon it will enter user login page a...

Page 54: ...g page as shown in Figure1 30 Common user can look up the parameters but cannot set the parameters Maintenance staff can look up and set each parameter Figure1 30 Setting management page 1 2 1 System...

Page 55: ...tem setting Figure1 1 System setting page 1 Figure1 2 System setting page 2 If setting successfully at the right of the parameter will show mark as shown in Figure1 3 If setting failure it will show m...

Page 56: ...k Bypass Setting it will turn to bypass setting page as shown in Figure1 1 Click enter box to change the parameter Click Save button to save the setting The marks of setting success and setting failur...

Page 57: ...save the setting The mark of setting success and setting failure is the same as that of system setting Figure1 1 ECO setting 1 2 2 Battery Management In setting management page click battery manageme...

Page 58: ...2 Overview AEC UPS IST7 10 30 KVA User Manual 50 Figure1 2 Battery setting page 2 Figure1 3 Battery setting page 3 Charging setting Figure1 1 Charge setting 1...

Page 59: ...er Manual 2 Overview 51 Figure1 2 Charge setting 2 Figure1 3 Charge setting 3 1 2 3 Battery Test In setting management page click battery test icon it will enter battery test page as shown in Figure1...

Page 60: ...ave button to save the setting The mark of setting success and setting failure is the same as that of system setting Generator setting Figure1 1 Function configuration page Dedusting setting When the...

Page 61: ...AEC UPS IST7 10 30 kVA User Manual 2 Overview 53 1 2 5 HMI Setting In setting management page click HMI setting icon it will enter HMI setting page as shown in Figure1 2 Figure1 2 HMI setting...

Page 62: ...e1 3 The password is the Arabic numerals from 1 place to 6 places After modifying click Confirm button to perform the modification Figure1 3 Password setting Buzzer Control When unit or system abnorma...

Page 63: ...User Manual 2 Overview 55 Figure1 4 Confirm to power on While powering off click button it will enter the ON OFF page as shown in Figure1 5 click OK button to perform the shutdown operation Figure1 5...

Page 64: ...the load first When mains power outage if the UPS is power supplied by generator it is necessary to start the generator firstly After the generator work stably the UPS can be connected or it may cause...

Page 65: ...voltage of negative battery group should be less than 11 5 battery amount and pay attention to the polarity avoid wrong battery connection Ensure that the auxiliary contact of battery breaker is conne...

Page 66: ...status chart and ensure if the system turns to inverter to supply power During testing ensure that the UPS three phase output voltage and frequency is normal through the real time data in the touch sc...

Page 67: ...e power supply for load will break off Shut down the UPS inverter please see 2 3 3 UPS Shutdown The UPS can be shutdown by touch screen or OFF combination button on the panel System will turn to bypas...

Page 68: ...maintenance it is strictly forbidden to close the output breaker OUTPUT 2 3 6 Switch to Inverter Output from Maintenance Bypass Before perform the operation of switching to inverter power supply from...

Page 69: ...dicators on and the buzzer long beeps After pressing the EPO button the UPS is with no output the power supply for load is interrupted When the system stay in maintenance bypass status after pressing...

Page 70: ...If all UPS monitor page without abnormal alarm close battery breaker of each UPS s battery cabinet if there are many groups battery it is necessary to close each battery breaker and then close the tot...

Page 71: ...with the output breaker front end phase A of UPS2 the other pen connect with the output breaker back end phase A of UPS2 measure the voltage different between front end and back end of UPS2 output bre...

Page 72: ...at any time Close the load of parallelsystem keep the UPS run without load for 5min to eliminate inner heat Perform UPS Shutdown to close all UPS system turns to bypass power supply Disconnect the lo...

Page 73: ...User Manual 2 Overview 65 EPO linkage is not enabled Press EPO button of one UPS the output of this UPS will be closed Press the EPO button of total system all paralleled UPS will be shut down and all...

Page 74: ...if the voltage of multi meter is normal and the polarity is reverse connected If the result is abnormal it is strictly forbidden to close the battery breaker Do not wear any conductive metal objects d...

Page 75: ...during using Fully charge the battery immediately after discharge 24h at latest and then the battery can discharge again It is strictly forbidden to discharge the not fully charged battery or it will...

Page 76: ...wires are wrongly connected such as neutral wire and ground wire or live wire and grounding case is wrongly connected or the three phase output wire is wrongly connected 3 After startup the UPS outpu...

Page 77: ...tartup and work a period of time buzzer long beeps and the touch screen shows battery low voltage The mains voltage is too low and the UPS works in battery inverting status finally the battery is unde...

Page 78: ...n if necessary close the user load and disconnect the input and output breaker of the UPS to avoid further damage for the UPS Inform the engineering technicist to maintain How to deal with the fault o...

Page 79: ...way transportation do not put the device in the open air The device cannot suffer any rain snow or liquid material or mechanical damage Storage When storing the device place the device according to th...

Page 80: ...r to use Vin 80Vac 175Vac Linear decrease rated power to use Input frequency range Hz 40 70 Bypass synchronization tracking range Hz 50 60 6 Bypass input voltage 220 230 240 phase voltage Input power...

Page 81: ...n 105 rated load it runs normally When the load in the range of 105 115 rated load it will turns to bypass 60min later When the load in the range of 116 130 rated load it will turns to bypass 10min la...

Page 82: ...and inner temperature parameter setting history record etc LED display Work status and fault indication of UPS Alarm function Alarm for input abnormal batterylow voltage overload fault etc Communicat...

Page 83: ...IST7 10 30 kVA User Manual A Technical Specifications 75 Model Index 10kVA 20kVA 30kVA Size W D H mm 320 840 867 4 5 0 8 4 0 9 6 7 Weight kg 120 1 6 0 Specifications are subject to change without prio...

Page 84: ...ser Manual 76 B Acronyms and Abbreviations A AC Alternating Current D DC Direct Current DSP Digital Signal Processor E ECO Energy Control Operation EPO Emergency Power Off L LED Light emitting Diode P...

Page 85: ...AEC UPS IST7 10 30 kVA User Manual B Acronyms and Abbreviations 77 S SNMP Simple Network Management Protocol T THDv Total Harmonic Distortion of output voltage U UPS Uninterruptible Power Supply...

Page 86: ......