AEG PROTECT 1 LCD, User Manual

Page 1: ...Protect 1 LCD 10 kVA Protect 1 LCD 15 kVA Protect 1 LCD 20 kVA PROTECT 1 LCD User Manual POWER SOLUTIONS ...

Page 2: ...EG UPS PROTECT 1 LCD from AEG Power Solutions Safety information and operating instructions are included in this manual To ensure correct use of the UPS please read this manual thoroughly before operating it Use this manual properly ...

Page 3: ...on and Operation Optional 34 4 1 Wiring for AC DC cable 34 4 2 Wiring for parallel signal cable 41 4 3 Parallel system operation 42 5 Operation 43 5 1 LCD panel 43 5 2 LCD description 44 5 3 Menu structure 46 5 4 Control and product information 47 5 5 User settings 47 5 6 Starting the UPS with utility 49 5 7 Starting the UPS on battery 50 5 8 UPS shutdown 51 6 Communication 52 6 1 RS232 and USB 52...

Page 4: ...7 4 Recycle 54 8 Troubleshooting 56 8 1 Typical alarms and faults 56 9 Troubleshooting 60 9 1 UPS block diagram 60 9 2 UPS specification 60 ...

Page 5: ...Revision Change Date Name 00 Created 21 07 2021 AN ...

Page 6: ......

Page 7: ...PS that are covered in this manual are intended for installation in an environment within 0 to 40 C free of conductive contaminant Special symbols RISK OF ELECTRIC SHOCK RISK OF ELECTRIC SHOCK RISK OF ELECTRIC SHOCK RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol Important instructions that must always be followed EU separate collection and lead content...

Page 8: ...bout batteries and the required precautions When replacing batteries replace with the same type and number of batteries or battery packs Do not dispose of batteries in a fire The batteries may explode Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling Wear rubber gloves and boots Do not lay tools or metal parts...

Page 9: ...ently connected AC input Normal AC Bypass AC and AC output circuits Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system For PLUGGABLE EQUIPMENT the socket outlet shall be installed near the equipment and shall be easily accessible Never install the system near liquids or in a...

Page 10: ...of 24 hours at least once every 6 months for a normal storage temperature less than 25 C This charges the battery thus avoiding possible irreversible damage During the replacement of the Battery Module it is imperative to use the same type and number of elements as the original Battery Module provided with the UPS to maintain an identical level of performance and safety This is a category C3 UPS p...

Page 11: ... sags power surges brownouts line noise high voltage spikes frequency variations switching transients and harmonic distortion Technica Technica Technica Technical data l data l data l data Double conversion with pure sine waveform output VFI SS 111 230V 50Hz according to IEC EN 62040 3 Full digital control Output PF up to 1 High charger capability the charger current is up to 13 A Smart charging m...

Page 12: ...cal regulations for the disposal of packing materials Product Product Product Product The product is mainly made up of recyclable materials Dismantling and disassembly must take place in compliance with all local regulations concerning waste At the end of its service life the product must be transported to recycling centers re use and treatment facilities for waste electrical and electronic equipm...

Page 13: ...1 EBM BP for 10kVA 115 6 225 589 518 Empty BP for 10kVA 13 BP for 15 20kVA 115 6 Empty BP for 15 20kVA 13 Optional modular or accessory If order other type function modular or accessories please contact distributors agents 2 Product Overview Type Description Remark Intelligent Card Dry Contact card AS400 See in chapter 6 5 NMC card MODBUS card CMC EMP Temperature and humidity sensors WLAN module W...

Page 14: ...esentation 2 2 1 2 2 1 2 2 1 2 2 1 UPS UPS UPS UPS model model model model Front view Front view Front view Front view 1 Ventilation area 2 LCD Modular including 1 Power button 2 Touch screen 3 LED indicator ...

Page 15: ...ernet port RJ45 for IoT function 4 USB 5 Disabled 6 Parallel port 7 Dry contacts input output 8 RPO Remote Power Off contact 9 RJ45 for EBM detect 10 Maintenance bypass switch 11 Main input switch and bypass input switch 12 AC Input Output terminals 13 External battery port ...

Page 16: ...E E E EBM BM BM BM External Battery Modul External Battery Modul External Battery Modul External Battery Module e e e Front Front Front Front view view view view 1 Ventilation area 2 EBM label ...

Page 17: ... Modul EBM External Battery Modul EBM External Battery Modul EBM External Battery Module e e e Rear view Rear view Rear view Rear view 1 Fuse board cover replace EBM fuse 2 EBM port 1 3 EBM port 2 4 EBM detection RJ45 port ...

Page 18: ...he cabinet Do not install the unit until the inside and outside of the unit are absolutely dry hazard of electric shock If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage UPS EBM Note Note Note Note The ca...

Page 19: ...Standard model EBM UPS 10K 15K 20K Battery cable two for every EBM delivered EBM detection cable one for every EBM delivered Copper busbar Gland kit USB cable RS232 cable Parallel cable Tower foot Quick start EBM User manual UPS Note Standard configuration 3 3 Mechanical installation To keep air flowing freely it is recommended to keep a clearance with 500 mm space both for front and rear side ...

Page 20: ...lt s position please refer to below then fix the unit to the bolts EBM model EBM model EBM model EBM model It is recommended to place EBM module s on the right side of the UPS 1 Place the unit on a flat surface in its final location and install Tower foot for stability 2 Install the unit to ground optional place 4pcs bolts M8 is recommended to the final location previously bolt s position please r...

Page 21: ...fication Before wring UPS upstream breaker and backfeed contactor should be configured to avoid power backfeed to unity And backfeed voltage danger warning label should be added in backfeed contactor or device Before operating UPS input should cut off and check all terminals voltage to avoid voltage dangerous Backfeed contactor rating current should be larger than UPS rating input current Below fi...

Page 22: ...ications UPS power rating Input mode Breaker Contactor 10000VA 1 phase main input 80A 80A 3 phase main input 32A 32A 1 phase bypass input 63A 63A 3 phase bypass input 32A 32A 15000VA 1 phase main input 125A 125A 3 phase main input 50A 50A 1 phase bypass input 100A 100A 3 phase bypass input 50A 50A 20000VA 1 phase main input 160A 160A 3 phase main input 63A 63A 1 phase bypass input 125A 125A 3 phas...

Page 23: ...utput 63A 3 phase output 32A 15000VA 1 phase output 100A 3 phase output 50A 20000VA 1 phase output 125A 3 phase output 63A Recommended battery circuit breaker current specifications UPS power rating Breaker current 10000VA 80A 15000VA 63A 20000VA 80A Read the Safety instructions regarding backfeed protection requirements ...

Page 24: ...10 10 20000 VA 3 3 10 10 10 10 10 10 10 10 10 10 3 1 10 10 25 25 25 25 25 25 10 10 1 1 50 50 25 25 50 25 25 25 10 10 Note 1 Please select the larger cross section conductor for the UPS input cable in the single source application 2 UPS output cable length is recommended not to exceed 10m 3 In the three phase output mode if the load is an unbalanced load the L wire of the bypass and output may exce...

Page 25: ...ed out by qualified electrical personnel Before carrying out any connection check that the upstream protection devices Normal AC source and Bypass AC source are open O Off Always connect the ground wire first Remove the cover of terminal block Layout of AC input output as below Note 1 UPS input PE N N mL1 bL1 mL2 bL2 mL3 bL3 m is main input b is bypass input 2 UPS output N N L1 L2 L3 PE UPS provid...

Page 26: ...usbars Mode Item Figure 3 3 Single source 3 3 Dual source 3 1 Single source 3 1 Dual source 1 1 Single source 1 1 Dual source 1 5pcs 2pcs 2pcs 2pcs 2pcs 2pcs 3 1pc 1pc 1pc 1pc 4 1pc 5 1pc 1pc 6 1pc 7 1pc ...

Page 27: ... connect AC cable L3 Output Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC cable N Connect terminal L1 L2 L3 to AC cable L1 L2 L3 Mode 3 3 dual source Input Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC main source cable N and bypass source cable N Connect input terminal mL1 mL2 mL3 to main...

Page 28: ... cable L1 Connect terminal mL2 to AC cable L2 and terminal mL3 to AC cable L3 Output Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC cable N Short terminal L1 L2 L3 with busbar 3 connect AC cable L Mode 3 1 dual source Input Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC main source cable N a...

Page 29: ... terminal N N with busbar 1 connect AC cable N Short terminal mL1 bL1 mL2 bL2 mL3 bL3 with busbar 6 connect AC cable L Output Connect ground cable PE to ground screw of chassis first Short terminal N N with busbar 1 connect AC cable N Short terminal L1 L2 L3 with busbar 3 connect AC cable L Mode 1 1 dual source Input Connect ground cable PE to ground screw of chassis first Short terminal N N with ...

Page 30: ...nal battery modular EBM DC source to UPS external battery modular EBM DC source to UPS external battery modular EBM DC source to UPS external battery modular EBM DC source to UPS 1 Be sure to disconnect the battery cable from the EBM before connecting the battery terminals of the UPS 2 Make sure the UPS is completely off before connecting or disconnecting the EBM 3 Before connecting the EBM make s...

Page 31: ...e and EBM detect cable EBM EBM EBM EBM Note Note Note Note EBM automatic detection function supports up to 3 EBMs for Tower 10kVA UPS For more EBM quantity max to 6 need configure the battery capacity in LCD Extended runtime with up to 6 EBMs for each Tower 15 20kVA UPS ...

Page 32: ... Connect with user s own EBM Connect user s own EBM to UPS with Battery cable if configured ...

Page 33: ...s according to the wiring table in section 3 4 2 1 Open the terminal block cover 2 Assemble the glands and cables to the gland bracket according to input output Mode Connect the wires of cables to the terminal block busbar according section 3 4 2 3 Re lock the terminal block cover back ...

Page 34: ...l system is less than 20 When the distance between the load and the parallel UPS is greater than 20 meters the length difference between the input output lines between the UPSs in the parallel system is less than 5 2 Professional installation is required please set the parallel system in the restricted area This chapter introduces how to wire AC IN OUT cable to UPS in parallel system and UPS conne...

Page 35: ...Output Battery wire Battery ground L wire N wire L wire N wire L wire N wire Groun d 2 UPS 3 3 16 16 10 10 16 10 10 10 25 25 3 1 16 16 50 50 50 50 50 50 25 25 1 1 95 95 50 50 95 50 50 50 25 25 3 UPS 3 3 35 35 16 16 35 16 16 16 50 50 3 1 35 35 95 95 95 95 95 95 50 50 1 1 185 185 95 95 185 95 95 95 50 50 Parallel system installed by 20kVA UPS conductor cross section unit mm UPS number Mode Main inpu...

Page 36: ...ximum rated current will be 1 732 times The corresponding protection device and wiring cable must be determined according to the standards of the region and the actual situation of the user 4 4 4 4 1 1 1 1 2 2 2 2 Wiring for AC Wiring for AC Wiring for AC Wiring for AC c c c cable AC source to UPS able AC source to UPS able AC source to UPS able AC source to UPS AC cable wiring are shown in below ...

Page 37: ... 3 3 configuration dual source 3 1 configuration single source ...

Page 38: ... 3 1 configuration dual source 1 1 configuration single source ...

Page 39: ...l UPS connection Parallel UPS connection with with with with independent battery independent battery independent battery independent battery In the parallel system independent EBM connect to each UPS please refer to chapter 3 4 3 Parallel UPS connection Parallel UPS connection Parallel UPS connection Parallel UPS connection with with with with common battery common battery common battery common ba...

Page 40: ...Note Note Note Note Common battery configuration is not suitable for standard model ...

Page 41: ...gram Connect each UPS one by one with parallel cable make sure the cable is screwed to parallel port tightly It is recommended to lock the parallel cable as above for preventing the parallel ports suffering an unexpected pulling force and causing the parallel system fault ...

Page 42: ...parallel system If the difference is more than 0 5V the UPS need to be regulated 4 If the output voltage difference is less than 0 5V pressing button continuously for one UPS of the system to turn off the system Turn off the input breakers to let UPS shut down Then switch on the output breakers for all the UPS 5 Turn on the input breakers for the parallel UPS Pressing button continuously for one U...

Page 43: ...ode Yellow flash Bypass mode with output Green on Line mode or HE mode off No output poweron shutdown bypass without output The button The button The button The button button function description On off When only battery power is available press to power on When UPS is not turned on pressing this key to turn on When working normally press to pop up the shutdown page When the UPS is in fault mode p...

Page 44: ... supplied on battery If battery low beep every second 1 beep every second General warning active 2 beeps every second Overload warning Continuous Fault active Only beep Touch screen operation sound 5 2 LCD description Display Area Icon Description Battery status Battery capacity Backup time UPS mode The work mode of the UPS Load percentage When it is 3 phase output the load for each of the 3 phase...

Page 45: ...nts of the utility Output status and measurements Different icon shows the phase number of output Click on this icon will bring up a popup of measurements of the output Energy flow chart The sick solid line means there is energy flow the double thin line means nothing System time It can be set in user settings Menu icon Click on this icon can entry the menu screen Alarm area When UPS enters fault ...

Page 46: ...5 3 Menu structure ...

Page 47: ...n Version of UPS firmware LCD firmware Version of UI JHD APP version Version of LCD driver Setting Setting Setting Setting Options on the display Options on the display Options on the display Options on the display Default Default Default Default General Audible Alarm Enabled Disabled Enabled Date Time YYYY MM DD HH MM 2020 1 1 Language English Italiano Français Deutsch Español Русский Polski 简体中文...

Page 48: ...Enabled Disabled Disabled Overload pre alarm 50 105 105 Battery DC Start Enabled Disabled Enabled Battery Auto Test Every cycle Disabled Every cycle Deep discharge protection Enabled Disabled Enabled Low bat warning 0 100 0 Low remaining time warning 0 999min 0min Restart battery level 0 100 0 Charger current 1 13A for 10 20K Default 1 8A External battery setting Auto detection Manual AH setting M...

Page 49: ...lity power Startup the UPS with utility power 1 Turn on input breaker and output breaker 2 The fan starts to rotate the LCD displays startup animation then enters the main page 3 UPS default Bypass enable the main page shows UPS working in bypass mode 4 The default input output mode is three input and three out If it is inconsistent with the actual wiring it needs to be changed to the actual wirin...

Page 50: ...with output enabled at least once Battery start can be disabled See the DC start setting in Battery DC Start To start the UPS on battery 1 Press the button for more than 0 1 seconds The UPS establishes the power the fan starts to rotate the LCD displays the startup animation and then enters the main page to display the standby mode 2 If there is no operation the LCD is off out after 10 seconds and...

Page 51: ...After shutdown the UPS works in bypass mode and the output remains powered 4 If there is no need the UPS output disconnect the input utility power Shutdown the UPS with battery mode 1 Press the button for more than 3s the LCD pops up to confirm the shutdown page 2 After clicking Confirm the UPS performs shutdown 3 The UPS output is interrupted and goes into standby mode After a few seconds the UPS...

Page 52: ... will cut off output immediately and continues to alarm RPO RPO RPO RPO Comments Comments Comments Comments Connector type 16 AWG Maximum wires External breaker specification 60 V DC 30 V AC 20 mA max Reset 1 Check the RPO connector status 2 Clear fault state through LCD Dry in Dry in Dry in Dry in Dry in function can be configured see Settings Dry in Dry in Dry in Dry in Dry in Comments Comments ...

Page 53: ...Dry out Dry out is the relay out dry out function can be configured see Settings Dry out Dry out Dry out Dry out Dry out Comments Comments Comments Comments Connector type 16 AWG Maximum wires Inner Relay specification 24Vdc 1A ...

Page 54: ...the original packaging If the UPS requires any type of transportation verify that the UPS is disconnected and turned off 7 3 Storing the equipment If you store the equipment for a long period recharge the battery every 6 months by connecting the UPS to utility power Recommends that the batteries charge for 48 hours after long term storage If batteries were never recharged over 6 months do not use ...

Page 55: ...dicates that waste electrical and electronic equipment should not be discarded together with unseparated household waste but must be collected separately The product should be handed in for recycling in accordance with the local environmental regulations for waste disposal By separating waste electrical and electronic equipment you will help reduce the volume of waste sent for incineration or land...

Page 56: ...orded into the Event log and displayed on the LCD status screen with the logo blinking Some alarms may be announced by a beep every 1 second Example Battery low Faults are announced by a continuous beep and red LED recorded into the Event log Example Output short circuit Use the following troubleshooting chart to determine the UPS alarm condition 8 1 Typical alarms and faults To check the fault lo...

Page 57: ...ted correctly Do the battery test to confirm Check the battery bank is properly connected to the UPS Check the battery breaker is turn on or fuse OK Neg Bat open Battery pack is not connected correctly Do the battery test to confirm Check the battery bank is properly connected to the UPS Check the battery breaker is turn on or fuse OK Pos Bat Low Battery voltage is low When audible alarm sounding ...

Page 58: ... output and considers it a short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again L1 Output Short circuit L2 Output Short circuit L3 Output Short circuit Inverter Over Volt UPS internal fault the inverter voltage is too high Consult Service Inverter Under Volt UPS internal fault the inverter voltage...

Page 59: ...ck normally or fan detection cable disconnected Model Setting Wrong Wrong work mode Consult Service Neg Power Fault Negative power fault Consult Service Para Cable Lost The cable is not connected Please confirm the connection status of the parallel cable Para Incompatible Para setting different Please check the parallel settings if it still alarms please consult Service ...

Page 60: ...kVA 15kW 20kVA 20kW Rated frequency 50 60Hz Input Voltage range Phase voltage 100 300VAC Rated voltage Phase voltage 220 230 240VAC Main input Rated current 2 3 Phase 22A 35A 43A Main input Rated current 2 1 Phase 65A 105A 129A Bypass input Rated current 3 Phase 16A 24A 31A 9 Troubleshooting ...

Page 61: ...verload 105 125 Load 10 minutes transfer to Bypass 125 150 Load 30 seconds transfer to Bypass 150 Load 0 5 seconds transfer to Bypass Short circuit current on normal mode 3 Phase output 30A for 10 1 cycle 56 8A for 10 1 cycle 74A for 10 1 cycle Short circuit current on normal mode 1 Phase output 90A for 10 1 cycle 171A for 10 1 cycle 222A for 10 1 cycle Transfer Time Line Battery 0ms Transfer Time...

Page 62: ... 25 C 60 C Criterion Safety IEC EN 62040 1 EMC IEC EN 62040 2 Performance IEC EN 62040 3 1 In CVCF mode or dual source input mode UPS needs to be de rated to 60 capacity for 1 1 mode rated output power and maximum charging current 2 220VAC input phase voltage rated output power and maximum charging ...

Page 63: ...sume liability neither for the accuracy nor completeness of the data provided here Product made in China AEG is a registered trademark used under license from AB Electrolux AEG Power Solutions AEG Power Solutions AEG Power Solutions AEG Power Solutions Emil Siepmann Str 32 I 59581 Warstein Belecke I Germany I Tel 49 180 523 4787 I Fax 49 180 523 4789 I www aegps com Certificate of guarantee Model ...