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SM321009D

Page 1 of 9

©Aero-Motive Nov-03

 1100M,  1200M, 1300M, 1400M

& 1500M Series Cable Reel

Service Manual

Aero-Motive Company

A Woodhead Industries, Inc. Subsidiary

Important Safety Instructions

Please read this manual carefully and follow its instructions.  Improper use or failure to follow these instructions could
result in serious injury, death or property damage.  Operators should be instructed in the safe and proper use and
maintenance of this product.  Keep this manual for future reference.

The following safety precautions call attention to potentially dangerous conditions.

DANGER:

Immediate hazards which WILL result in severe personal injury or death.

WARNING:

Hazards or unsafe practices which COULD result in 

severe

 personal injury or death.

CAUTION:

Hazards or unsafe practices which MAY result in 

minor

 personal injury or product or

property damage.

INSTALLATION

WARNING:

Lock out all electrical power and remove all spring tension from the reel before opening
any enclosure or performing any service to this reel.  Make sure all circuits carry
appropriate fuse protection. Hazards or unsafe practices COULD result in severe personal
injury or death.

WARNING:

Failure to read, understand, and follow these instructions creates hazards that COULD
result in personal injury or death.

CAUTION:

Instruct operators in the safe, proper use, and maintenance of the reel.  Keep this manual
for future reference. Hazards or unsafe practices MAY result in 

minor

 personal injury or

product or property damage.

MOUNTING

The fixed base of the reel allows mounting in several different positions
including base up, base down, or wall mounted.  Here are general mounting
requirements:

  Main-shaft must be horizontal.

  Centerline of the spool assembly must be on line with the cable run.

  When mounted overhead in base up position, add a secondary chain,

bracket or other safety device to prevent reel from falling in case the
mounting bolts are removed or become loosened from vibration.

SECONDARY SUPPORT CHAIN

DANGER:

A secondary safety cable or chain is to be attached to all reels mounted overhead to prevent
reel from falling.  Immediate hazards WILL result in severe personal injury or death.

All reels mounted over head should have a secondary support chain to protect personnel in case of
structure or mounting component failure.  Attach one end of secondary support chain or cable to
secondary support point on reel.  Attach other end of secondary support chain or cable to a support
component other than that which supports the reel.  The chain or cable should be as short as possible
allowing reel to drop no more than 6 to 12 inches if the primary connection is released.  A secondary
support is offered as an accessory item.

Summary of Contents for 1100M Series

Page 1: ...esult in personal injury or death CAUTION Instruct operators in the safe proper use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting req...

Page 2: ... surface Adjust guide to minimize cable deflection to cable travel This type of guide is needed for manual pull out applications using ratchet lock option If not manual pull out reel is often best operated without a guide Standard guide rails assure cable will not over spool Sheaves are used to bend cable around corners Typical minimum bend radius of the sheave should be about 7 5 x cable diameter...

Page 3: ...d on desired cable tension force Set spring tension by turning fully wrapped reel through a specific number of turns See following guidelines on setup turns SET UP TURNS CAUTION Failure to test for adequate spring revolutions can cause spring damage Hazards or unsafe practices MAY result in minor personal injury or product or property damage Spring driven cable reels must always have setup turns a...

Page 4: ...ible in fitting Feed conductors though entrance ring into the collector assembly to reach their proper brush terminals Tighten watertight cable connector Secure individual conductors to proper brush terminals Install cable clamp making sure cable is not kinked or pinched Load working cable onto spool assembly by manually winding the reel Count the number of turns required to fully load cable you c...

Page 5: ...ed containers Lift each spring off main shaft being careful to disengage the hub first by rotating it in the tension reducing direction until a click is heard and hub is unhooked Grab under each edge with your hands to help hold the spring in the pocket while lifting off and until it is safely right side up on bench If spring is pulling out of pocket stop process and attempt to disengage The paral...

Page 6: ...SM321009D Page 6 of 9 Aero Motive Nov 03 REPLACEMENT PARTS ...

Page 7: ...e Guide 2 FMYE7 IF 3RD DIGIT 7 Assembly Cable Guide 3 FMYE7 IF 3RD DIGIT 7 18 4290400002 4290400003 4290400004 4290400005 4290400006 4062100005 4062100007 4062100010 4062100011 4078300405 4078300407 4078300408 4078300707 4078300708 4078300012 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Standard or Reverse Rotation Spools No Ratchet Lock Assembly Spool Digits 1 4 1142 lock Assembly Spool xx43 Assembly Spool xx63...

Page 8: ...89 H41220091 H41220093 H41220095 2 2 2 2 2 2 2 2 Springs for Digit 1 2 13 15 4th digit Pocket End Round Assembly Spring and Cup Digit 5 6 05 Standard Rotation Assembly Spring and Cup 10 Assembly Spring and Cup 16 Assembly Spring and Cup 17 Assembly Spring and Cup Digit 5 6 05 Reverse Rotation Assembly Spring and Cup 10 Assembly Spring and Cup 16 Assembly Spring and Cup 17 21 4017600000 4 Ring Driv...

Page 9: ...git 3 Insulator 7th Digit 3 Connector Wire 7th Digit 4 50 SRXXX AGXXX 1 Assembly Collector Ring Digits 7 8 9 XXX If Silver Slip Ring 10th digit S then use this model 51 00580P0137 1 Ring Retaining 1 500 52 5629100000 1 Ring Thrust 53 M53800005 3 Clamp Cover 54 M26740141 M26740142 M26740143 M26740134 M26740137 M26740132 6 6 6 6 6 6 Tie Bolt cable drum Digits 1 4 1165 1255 1445 Tie Bolt cable drum 1...

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