Afag 50036337, Operating Instruction

Page 1: ...Servo Controller SE Power FS Mounting Instructions Complementary document to the Operating Instruction Copyright by Afag Automation AG ...

Page 2: ...ection against contact with hot parts 17 Protection during handling and assembly 18 3 Technical data 19 3 1 Operating and display elements 20 3 2 Supply X9 20 3 3 Motor connection X6 21 3 4 I O interface X1 21 4 Functional safety technology 22 4 1 Function and application 22 5 Mechanical installation 24 5 1 Important notes 24 5 2 View of the device 27 5 3 Mounting 31 6 Electrical installation 33 6...

Page 3: ... controller SE Power FS 3kVA and 6kVA Front view 28 Figure 5 Servo positioning controller SE Power FS 1kVA Top view 29 Figure 6 Servo positioning controller SE Power FS 1kVA Bottom view 29 Figure 7 Servo positioning controller SE Power FS 3kVA and 6kVA Top view 30 Figure 8 Servo positioning controller SE Power FS 3kVA and 6kVA Bottom view 30 Figure 9 Servo positioning controller SE Power FS 1kVA M...

Page 4: ... X6 21 Table 8 Technical Data digital inputs and outputs X1 21 Table 9 Overview safety activation module for the SE Power FS 22 Table 10 Fieldbus specific assignment of the r DIP switches 22 Table 11 Pin assignment X40 23 Table 12 Pin assignment X9 SE Power FS 1kVA 36 Table 13 Pin assignment X9 SE Power FS 3kVA und 6kVA 37 Table 14 Pin assignment X6 SE Power FS 1kVA 38 Table 15 Pin assignment X6 S...

Page 5: ...ller SE Power FS STO 6kVA 50183996 Version of this documentation SE Power FS Mounting Instructions vers 4 4 en 01 06 2022 Assembly and initial start up may be carried out by qualified personnel only and according to these operating instructions Caution As this manual is a complementary document to the operating instructions it alone is not sufficient to carry out installation and commissioning of ...

Page 6: ... by all means before installation and start up of all devices of the SE Power FS series Complementary documents to the operating manual present documentation description SE Power FS mounting instructions This manual is included during delivery of the SE Power FS devices and provides an extract from the manual represents the installation instructions contained therein make sure that they can easily...

Page 7: ...nd the device functionality installation and operation of the fieldbus module SE Power EtherCAT Interface SE Power FS programming example Siemens S7 V5 5 Description of the configuration and program from the programming example for Siemens S7 V5 5 SE Power FS programming example Siemens S7 TIA V12 Description of the configuration and program from the programming example for Siemens S7 TIA V12 SE P...

Page 8: ...symbols Information Important information and notes Caution No observance may result in severe property damages DANGER No observance may result in property damages and in personal injuries Caution Life threatening voltages The safety instruction contains a pointer to the occurrence of a possibly life threatening voltage ...

Page 9: ... the proper and professional electrical installation operation and maintenance of the devices TRAINED AND QUALIFIED PERSONNEL in the sense of this product manual or the safety notes on the product itself are persons who are sufficiently familiar with the project the setup assembly commissioning and operation of the product as well as all warnings and precautions as per the instructions in this man...

Page 10: ...r notes for the servo positioning controller please contact your sales representative Immediately demand these documents to be sent to the person responsible for the safe operation of the servo positioning controller If you sell rent and or otherwise make this device available to others these safety notes must also be included The user must not open the servo drive controller for safety and warran...

Page 11: ...ous personal injury from electrical shock DANGER High electrical voltage caused by wrong connections Danger to life or serious personal injury from electrical shock DANGER Surfaces of device housing may be hot Risk of injury Risk of burning DANGER Dangerous movements Danger to life serious personal injury or property damage due to unintentional movements of the motors ...

Page 12: ...Gold contacts or contacts with a high contact pressure should be used to switch the control contacts Preventive interference rejection measures should be taken for control panels such as connecting contactors and relays using RC elements or diodes The safety rules and regulations of the country in which the device will be operated must be complied with The environment conditions defined in the pro...

Page 13: ...ve systems Part 3 EMC requirements and specific test methods EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EN 61800 5 2 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 13849 1 S...

Page 14: ...eep the electrical equipment voltage free using the main switch and protect it from being switched on again until the DC bus circuit is discharged in the case of Maintenance and repair work Cleaning long machine shutdowns Prior to carrying out maintenance work make sure that the power supply has been turned off locked and the DC bus circuit is discharged The external or internal brake resistor car...

Page 15: ...s This section only concerns devices and drive components carrying voltages exceeding 50 V Contact with parts carrying voltages of more than 50 V can be dangerous for people and may cause electrical shock During operation of electrical devices some parts of these devices will inevitably carry dangerous voltages DANGER High electrical voltage Danger to life danger due to electrical shock or serious...

Page 16: ...llel connection of several servo positioning controllers in the DC bus or in the case of an unconnected brake resistor this rapid discharge may be rendered ineffective The servo positioning controllers can carry voltage until up to 5 minutes after being switched off residual capacitor charge Protection against electrical shock by means of protective extra low voltage PELV All connections and termi...

Page 17: ... faulty drive movements must be taken into account their magnitude depends on the type of control and on the operating state DANGER Dangerous movements Danger to life risk of injury serious personal injuries or property damage For the reasons mentioned above personal protection must be ensured by means of monitoring or super ordinated measures on the device These are installed in accordance with t...

Page 18: ...ue to pinching shearing cutting crushing The following general safety notes apply Comply with the general setup and safety regulations on handling and assembly Use suitable assembly and transportation devices Prevent incarcerations and contusions by means of suitable protective measures Use suitable tools only If specified use special tools Use lifting devices and tools appropriately If necessary ...

Page 19: ...ation Current harmonics EN 60 800 5 1 EN 61 800 3 EN 61 000 3 2 Further certifications UL certified Table 2 Technical data Dimensions and weight Type SE Power FS 1kVA SE Power FS 3kVA SE Power FS 6kVA Dimensions including the mounting plate H W D 261mm 54 5mm 205mm 334 5mm 69mm 245 5mm Dimensions H W D 200mm 54mm 200mm 250mm 69mm 240mm Weight approx 2 1kg approx 3 7kg Table 3 Technical data Cable ...

Page 20: ... in the case of a malfunction LED1 two colour LED green red Operational state respectively fault LED2 green Controller enable LED3 yellow Status display CAN bus RESET Button Hardware reset for processor 3 2 Supply X9 Table 6 Technical data Performance data X9 Type SE Power FS 1kVA SE Power FS 3kVA SE Power FS 6kVA Supply voltage ZME RME 1 x 48 VAC 10 Supply voltage RE 1 x 230 VAC 10 Supply voltage...

Page 21: ...Values Signal level 24V 8V 30V active high conform with EN 1131 2 Logical inputs general DIN0 DIN1 DIN2 DIN3 Bit 0 Bit 1 Target selection for positioning Bit 2 16 targets selectable from target table Bit 3 DIN4 Control input stage enable at High DIN5 Controller enable at high signal ack error with falling edge DIN6 End switch input 0 If hardware limit switches are required a parameter file must be...

Page 22: ...n 1 On 0 Off No function 7 Baud rate 11 1 MBaud 10 500 kBaud 01 250 KBaud 00 125 kBaud Slave address respectively address offset 0 127 Valid range 3 125 No function 6 5 Node number respectively address offset 1 31 4 3 2 1 4 1 Function and application The safety module SE Power FS SafetyModule STO has the following features Reaching of the function Safe Torque Off STO Floating feedback contact for ...

Page 23: ...in the installation This validation must be documented by the commissioner Table 11 Pin assignment X40 Connector Pin Denomination Values Specification 8 0V 0 V Reference GND for Alternative supply voltage 7 24V 24 V DC Alternative supply voltage 24 V DC led out logic supply of the servo positioning 6 C2 Feedback contact for the STO to an external controller 5 C1 4 0V B 0 V Reference potential for ...

Page 24: ...t venting For optimal wiring of the motor or encoder cable at the bottom of the units SE Power FS 3 kVA and 6 kVA an installation free space of 150mm is recommended The servo positioning controller SE Power FS may be installed adjacently in one switch cabinet without a gap proper usage and installation on a heat dissipating rear panel provided Please note that excessive heat may cause premature ag...

Page 25: ...tioning controller SE Power FS 1kVA Installation space 100mm installation free space for a sufficient ventilation of the servo positioning controllers SE Power FS 1kVA 100mm installation free space for a sufficient ventilation of the servo positioning controllers SE Power FS 1kVA ...

Page 26: ...ller SE Power FS 3kVA and 6kVA Installation space 100mm installation free space for a sufficient ventilation of the servo positioning controllers SE Power FS 3kVA und 6kVA 100mm installation free space for a sufficient ventilation of the servo positioning controllers SE Power FS 3kVA und 6kVA ...

Page 27: ...atus display X19 USB interface X18 Ethernet interface X4 CANopen interface X5 serial interface RS232 Terminating resistor for CANopen SD MMC Card slot Technology slot TECH 1 for SE Power I O Interface Technology slot TECH 2 for SE Power I O Interface SE Power Profibus Interface SE Power EtherCAT Interface Boot action Assembly mounting plate Fastening bracket of shield connection terminal block SK1...

Page 28: ...splay X19 USB interface X18 Ethernet interface X4 CANopen interface X5 serial interface RS232 Terminating resistor for CANopen SD MMC Card slot Technology slot TECH 1 for SE Power I O Interface Technology slot TECH 2 for SE Power I O Interface SE Power Profibus Interface SE Power EtherCAT Interface Boot action Assembly mounting plate Fastening bracket of shield connection terminal block SK14 for M...

Page 29: ...se 2 U Motorphase 1 X2A Anschluss für Resolver X2B Anschluss für Encoder Befestigungslasche für Schirmanschlussklemme SK14 Figure 6 Servo positioning controller SE Power FS 1kVA Bottom view X9 Power supply L Mains phase 230VAC N Mains neutral conductor ZK Pos DC bus voltage ZK Neg DC bus voltage BR INT Brake chopper internal BR CH Brake chopper PE Ground conductor from mains 24V 24VDC GND24V GND 2...

Page 30: ...X2A Anschluss für Resolver X2B Anschluss für Encoder X6 X2A RESOLVER X2B ENCODER U V W PE MT MT PE BR BR Schirmanschluss für den äusseren Schirm mit der Schirmklemme SK14 Figure 8 Servo positioning controller SE Power FS 3kVA and 6kVA Bottom view X9 Power supply L1 Mains phase 480VAC L2 Mains phase 480VAC L3 Mains phase 480VAC ZK Pos DC bus voltage ZK Neg DC bus voltage BR EXT Brake chopper extern...

Page 31: ... The lugs are part of the cooling body profile so that good heat transmission to the control cabinet plate must be ensured Recommended tightening torque for an M5 screw of property class 5 6 2 8 Nm Please use M5 screws for the mounting of the servo positioning controllers SE Power FS 1kVA R2 5 R5 261 mm 21 mm 255 5 mm 28 8 mm 54 6 mm 4 5 mm 31 5 mm 247 3 mm 251 mm R2 5 M4 Gewindebolzen Figure 9 Se...

Page 32: ...rollers SE Power 3kVA and SE Power 6kVA R5 R2 6 R2 6 M4 flush head stud M4 flush head stud R2 5 5mm 24 mm 31 75 mm 39 5 mm 58 5 mm 63 5 mm 69 mm 9 mm 12 mm 15 mm 21 mm 28 9 mm 320 8 mm 328 9 mm 334 5 mm ca 1 mm Figure 10 Servo positioning controller SE Power FS 3kVA and 6kVA Mounting plate M4 flush head stud M4 flush head stud ...

Page 33: ...se 3 PE Motor Schutzleiter MT Motortemperaturfühler Öffner Schließer PTC KTY MT PE Anschluss innerer Schirm Haltebremse Temperaturfühler BR BR Haltebremse Motor Signalpegel abhängig vom Schaltzustand High Side Low Side Schalter Motorphase 1 V Sicherungsautomat Figure 11 SE Power FS 1kVA connection to the power supply and motor 48VAC 230VAC 10 SE Power FS 1kVA Power supply X9 Mains phase Mains neut...

Page 34: ...tebremse Temperaturfühler BR BR Haltebremse Motor Signalpegel abhängig vom Schaltzustand High Side Low Side Schalter Motorphase 1 V L1 Netz Phase 1 Netz Phase 3 230 VAC 480 VAC 10 L2 L1 BR EXT Anschluss fürexternen Bremswiderstand Sicherungsautomat Figure 12 SE Power FS 3kVA and 6kVA 1kVA connection to the power supply and motor SE Power FS 3kVA and 6kVA main fuse Power supply X9 Mains phase 1 Mai...

Page 35: ...mperature switch PTC or NC contact is connected to terminals MT and MT if it is lead into one cable together with the motor phases If an analogue temperature sensor is used in the motor for example KTY81 the connection is realized via the encoder cable to X2A or X2B The connection of the encoder via the D Sub connector to X2A X2B is roughly shown in Figure 11 and Figure 12 The servo positioning co...

Page 36: ...uctor 2 N Neutral conductor 3 ZK 440VDC Pos DC bus voltage 4 ZK GND_ZK Neg DC bus voltage 5 BR INT 460VDC Connection of internal brake chopper bridge to BR CH when using the internal chopper 6 BR CH 460VDC Brake chopper connection for internal brake chopper against BR INT or external brake chopper against ZK 7 PE PE Connection ground conductor from mains 8 24V 24VDC 20 0 65A Supply for control mod...

Page 37: ...ernal brake chopper against ZK 8 BR INT 800VDC Connection of internal brake chopper bridge to BR CH when using the internal chopper 9 PE PE Connection ground conductor from mains 10 24V 24VDC 20 1 0A Supply for control module and holding brake 11 GND24V GND24 Reference potential supply Plus current consumption of a possibly connected holding brake and I O s PHOENIX COMBICON an X9 1 4 7 9 2 5 8 3 V...

Page 38: ...Connection of the three motor phases 8 V 9 U Table 15 Pin assignment X6 SE Power FS 3kVA und 6kVA Pin No Denomination Value Specification 1 BR 0V brake Holding brake motor signal level dependent on switch status high side low side switch 2 BR 24V brake 3 PE PE Connection for inner shield holding brake temperature sensor 4 MT GND Motor temperature sensor N C and N O contact PTC NTC 5 MT 5V 5mA 6 PE...

Page 39: ...e monitor output 1 18 24V 24V 100mA 24 V supply out 6 GND24 ref GND Reference potential for digital I O s 19 DIN0 POS Bit0 Target selection positioning Bit0 7 DIN1 POS Bit1 Target selection positioning Bit1 20 DIN2 POS Bit2 Target selection positioning Bit2 8 DIN3 POS Bit3 Target selection positioning Bit3 21 DIN4 FG_E Power stage enable 9 DIN5 FG_R Input controller enable 22 DIN6 END0 Input end s...

Page 40: ...7 Not occupied 3 TxD 10 V RA 2k Transmitting line RS232 specification 8 Not occupied 4 Not occupied 9 Not occupied 5 GND 0V Interfaces GND galvanically connected to GND DGND Cable type and design X5 Programming cable RS232 SE Power 3m 50038526 Servo PC 2 3 4 5 6 7 8 1 9 Steckergehäuse 1 5 9 6 Steckergehäuse 2 3 4 5 6 7 8 1 9 1 5 9 6 Buchse Buchse Figure 15 Pin assignment RS232 null modem cable X5 ...

Page 41: ...nection USB X19 Table 18 Pin assignment USB interface X19 Pin No Denomination Values Specification 1 VCC 5 VDC 2 D Data 3 D Data 4 GND GND Figure 16 Pin assignment USB interface X19 front view Cable type and design X19 Programming cable USB SE Power FS 3m 50395197 ...

Page 42: ...motor cable is connected to the PE connection point of the motor connection X6 The signal lines must be as far away from the power cables as possible They should not be placed parallel If intersections cannot be avoided they should be perpendicular that is at a 90 angle if possible Unshielded signal and control lines should not be used If their use is inevitable they should at least be twisted Eve...

Page 43: ... available for example Spoerle The servo positioning controller SE Power FS has been designed to provide high interference immunity For that reason some individual functional blocks are electrically isolated Inside the device the signals are transmitted via optocouplers The following isolated areas are distinguished Power module with DC bus and mains input Control electronics with processing of an...

Page 44: ... notes for electrical drives and controller may result in property damage person injury electric shock or in extreme cases in death All regulator parameters was saved on the corresponding Servo Controller by Afag there s no further parameterization required If you have multiple controllers and axes in use are they explicit identifiable by the labelling Figure 17 Servo positioning controller Labell...

Page 45: ...t the power supply has been switched off Plug the PHOENIX connector into socket X9 of the device Connect the PE line of the mains to the PE socket Connect the 24V connections to a suitable power supply unit Make mains supply connections Check all connections again 7 4 Connecting the PC USB Interface Plug the connector A of the USB interface cable into the socket for the USB interface of the PC Plu...

Page 46: ...es 4 Check the functionality of the 24 V power supply 5 Switch the power supply back on 7 7 Scaling check Proceed by hand a certain way with the axis and compare whether the travel coincides with the display in the SE Commander actual position If the servo positioning controller is controlled by a fieldbus please check the display of the actual position also there 7 8 Switch on controller enable N...

Page 47: ... Position selector Bit 1 DIN 1 Position selector Bit 2 DIN 2 Position selector Bit 3 DIN 3 Power stage enable DIN 4 Controller enable DIN 5 Positioning start DIN 9 Homing run START DIN AIN 1 Set up mode active low DIN AIN 2 Servo controller operational DOUT 0 Homing position valid DOUT 1 In position DOUT 2 Remaining distance see software manual DOUT 3 ...

Page 48: ...48 50 Mounting Instructions EN SE Power FS 01 06 2022 V4 4 ...

Page 49: ...Mounting Instructions EN SE Power FS 01 06 2022 V4 4 49 50 ...

Page 50: ...Afag Automation AG Luzernstrasse 32 CH 6144 Zell Switzerland Tel 41 0 62 959 86 86 Fax 41 0 62 959 87 87 e mail sales afag com Internet www afag com ...