AGA DC3G, Installation Manual

Page 1: ...tion Guide 06 15 EINS 516911 PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING SITE SURVEY OR INSTALLING THIS APPLIANCE IMPORTANT SAVE INSTRUCTIONS FOR FUTURE REFERENCE IMPORTANT CONSERVER CES INSTRUCTIONS POUR REFERENCE FUTURE For use in USA Canada ...

Page 2: ...LY AGA DC3G 11 POWER SUPPLY HOTCUPBOARD DC5G 12 MAINS CABLE ROUTING AGA DC3G 13 MAINS SUPPLY LOCATION AGA DC5 14 HOTCUPBOARD OPTION FLUE SYSTEM 15 18 WIRING DIAGRAM AGA DC3G 19 GAS SUPPLY U S PIPE THREADS 20 AIR SUPPLY 20 HOTCUPBOARD INSTALLATION 21 27 WIRING DIAGRAM AGA DC5G HOTCUPBOARD OPTION 27 COMMISSIONING 28 29 YEARLY SERVICE 29 30 REPLACEMENT PARTS 30 INSTRUCTIONS 30 BURNER CONTROLS 31 CONT...

Page 3: ...electrode TERRE DE PROTECTION Pour marquer bornes destinées à être raccordées à un conducteur de protection extérieur contre les chocs éclectiques en cas de défaut d isolement ou pour marquer la borne de la terre de protection HEAVY This product is heavy and reference should be made to the safety instructions for provisions of lifting and moving LOURD Ce produit est lourd et doit être fait référen...

Page 4: ... the height of the appliance is 37 3 4 960mm off pallet and 43 1 4 1100mm on the pallet so high level obstacles restrictions must not be overlooked If this skate template can be manipulated through the property grounds and doorsinto position then the AGA Dual Control can be installed as intended with no re work GENERAL INSTALLATION REQUIREMENTS The installation of the range must be in accordance w...

Page 5: ...castings In particular the width across the appliance recess could be critical APPLIANCE WEIGHT Excludes Packaging Model AGA Dual Control DC3G 996lb 452kg GAS CONNECTION AGA DC3G ONLY 1 4 NPT MALE AT LEFT REAR OF APPLIANCE NOTE GAS CONNECTION POINT PROTRUDES A B C D E F G H J K L M N P Q R S T U V W mm 987 951 913 680 1388 760 1145 698 116 10 565 689 43 118 55 634 330 760 996 75 9 inch 38 7 8 37 1...

Page 6: ...th across the appliance recess could be critical APPLIANCE WEIGHT Excludes Packaging Model AGA Dual Control DC3 996lb 452kg Hotcupboard 242lb 110kg Data plate located behind plinth NOTE A 5 CLEARANCE HOLE IS REQUIRED THROUGH COMBUSTIBLE MATERIAL TO ALLOW 1 1 2 CLEARANCE AROUND THE FLUE PIPE See Fig 8 Page 15 A B C D E F G H J K L M N P Q R S T U mm 1478 951 913 680 1388 760 1145 698 116 10 565 689...

Page 7: ...nd be capable of supporting the total weight of the range 8 9 cwt The base of the built in AGA plinth must be level and sit above the finished height for service access Plinth The front plinth cover is removable and must not be obstructed by flooring or tiles If necessary the range must be raised by the thickness of the tiles to ensure the plinth can be removed Rear Wall 7 Since this appliance run...

Page 8: ...plate access to remove the hotplate must be allowed for servicing at a later date A gap of at least 3 8 10mm must be observed from the rear of the top plate and the wall behind the range Overhead Cabinets To eliminate the risk of burns or fires by reaching over hot surface units cabinet storage space located above the surface units should be avoided ...

Page 9: ...9 NOTE ANY OVERHEAD FITTED CABINETS MUST NOT EXCEED 13 PROJECTED DEPTH ABOVE THE RANGE DIM D TO BE NOT LESS THAN THE NORMAL WIDTH OF THE RANGE Fig 3 DESN 516668 ...

Page 10: ...te Adjustment AGA DC3 See Fig 4 In general adjustment of the top plate is to be avoided However minimum use of the top plate adjusters can be used to improve the alignment of the top plate Fig 4 DESN 516751 10 ...

Page 11: ... a maximum load of 30 amps Electric hook up must be done by a licensed electrician This unit must be installed according to regional codes or in the absence of codes the National Electrical Code l Product installation requires a separate not shared 240V 40 amp circuit protected by an appropriate branch circuit supply l The service cord on your range is fitted with a standard four 4 prong type 14 5...

Page 12: ...behind the wall or floor covering and could cause an electrical shock if you touch them Locate any electrical circuits that could be affected by the installation of this product and disconnect power circuit WARNING Electrical Grounding Instructions This appliance is equipped with a NEMA 5 15P grounded plug for your protection against a shock hazard and should be plugged directly into a proper rece...

Page 13: ... CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET 13 Fig 5A DESN 516295 THE MAINS SUPPLY CONNECTION AND ISOLATION POINT MUST BE WITHIN THE ZONE SHOWN RATING LABEL LOCATED BEHIND PLINTH PULL TO REMOVE ...

Page 14: ...2 MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET Fig 6A DESN 516590 A THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN HOTCUPBOARD POWER SUPPLY RATING LABEL LOCATED BEHIND PLINTH PULL TO REMOVE ...

Page 15: ...fitted within 23 5 8 600mm below plastic guttering an aluminium shield 39 3 8 1000mm long should be fitted to the underside and immediately beneath the guttering or eaves Where the terminal is fitted within 17 3 4 450mm below eaves or painted guttering an aluminium shield 29 1 2 750mm long should be fitted to the underside and immediately beneath the guttering or eaves Terminal Protection A termin...

Page 16: ...ain soil pipe 3 75 C Below eaves 7 7 8 200 D Below a balcony or car port roof 7 7 8 200 E From vertical drain pipes and soil pipes 5 7 8 150 F From internal or external corners 11 3 4 300 G Above adjacent ground or balcony level 11 3 4 300 H From surface facing the terminal 23 5 8 600 I Facing terminals 47 1 4 1200 J From opening door window in car port into dwelling 47 1 4 1200 K Vertical from a ...

Page 17: ...Fig 10 DESN 516850 17 ...

Page 18: ...NWARD RUNS UP TO 11 3 4 300mm BELOW THE APPLIANCE ARE ALLOWED PROVIDED ONLY ONE BEND IS USED DOWNWARD RUNS USING 2 BENDS ARE NOT ALLOWED Fig 11 DESN 516849 18 157 1 2 4m MAX 11 3 4 300mm MAX 157 1 2 4m MAX ...

Page 19: ...WIRING DIAGRAM AGA DC3G Fig 12 19 ...

Page 20: ...ping system by closing its i manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psi 3 5 kPa On completion test the gas installation for soundness and purge Leak testing of the range shall be conducted according to the manufacturer s instructions NOTE Use soapy water solution on new gas connections to ensure there are no gas ...

Page 21: ... appliance to be slid onto its plinth when alongside the AGA DC3 without the top plates clashing The hotcupboard top plate should then be adjusted down to its correct height once the range is in its final position 1 Detach hotcupboard from plinth by removing two screws and tongue bracket from plinth See Fig 14 slide hotcupboard forwards and away from rear fixing bracket See Fig 15 ...

Page 22: ...D PLINTH BASE 3 8 11mm HEIGHT DIFFERENTIAL 3 Attach hotcupboard plinth to the AGA Dual Control plinth using M6 screws and washers provided See Fig 17 Attach locking screw and jacking screw into plinth Make sure at this stage that the jacking screw does not protrude beyond outer face of plinth Ensure locking screw is located into AGA DC3 plinth but not fully tightened A gap of approximately 1 8 3mm...

Page 23: ...sit squarely jacking screws can be tightened until they just make contact with the AGA Dual Control plinth and locking screws can now be tightened Fig 18 DESN 516551 USE STRAIGHT EDGE ACROSS BOTH PLINTHS TO ENSURE PLINTHS ARE ALIGNED SQUARELY Fig 19 DESN 516553 5 Front jointing bracket can now be hooked into place over the two pot magnets This will latch the two plinths together See Fig 19 ...

Page 24: ... plinth until rear tongue bracket engages fully into rear of base slot See Fig 20 Ensure the appliance is aligned squarely with the plinth then proceed to engage the front tongue bracket into the slot on the under side of the base plate Once satisfied that the front tongue bracket is engaged fully lock it into place by tightening the two M6 screws fully Ensure that the electrical cable does not co...

Page 25: ...tely 1 4 5mm the top plate can now be removed easily without causing damage to the enamelled surfaces When removing the top plate the switch wiring harness should be disconnected from the main wiring harness at the connection point located at the front left hand side of the appliance beneath the formex cover sheet Fig 22 DESN 516555 9 Fit the handrail bracket over the fixing stud located on the to...

Page 26: ...9 11 On 5 oven appliances fit allthread stud into the insert located in the one end of the handrail then feed the handrail through the bracket ensuring that the allthread stud is protruding from the right hand side of the hotcupboard handrail and screw the handrails together See Fig 25 AGA DC5 HANDRAIL CONNECTION AGA DC3 HANDRAIL CONNECTION 26 ...

Page 27: ...e front of the plinth making sure that on 5 oven appliances the right hand side of the module plinth facia sits against the left hand side of the AGA Dual Control plinth facia leaving no gap between Make sure that the plinth facias are centrally located and do not overhang either appliance See Fig 25 Commission the AGA Dual Control as stated in the relevant Installation Instructions and carry out ...

Page 28: ...Testing 1 Turn off control knob A and turn off electrical supply to range 2 Remove facia by pulling off hotplate control knob and removing four fixing screws 3 Remove inlet pressure test nipple sealing screw E and fit rubber tube over the nipple 4 Turn on gas cock C and refit facia making sure the rubber pressure test tube is routed through the hotplate control knob hole within the facia 5 Fit man...

Page 29: ...e band until a small flame is observed through viewing window F See Fig 27 6 After 30 minutes rotate control knob B anti clockwise to the mid position of the green band for normal running See Fig 34 NOTE After several hours the heat indicator should show green It may be necessary to adjust the control knob in the green band to achieve this When the range is lit from cold moisture may form on the e...

Page 30: ...er flame are burning evenly the thermocouple is enveloped by the pilot flame 12 Visually check the main burner and flame supervision flame for correct flame pattern An established main burner at high fire will be predominantly blue with yellow tippings on an even height flame strip and be about 100mm 4in high Ensure all flame ports have cross lit and that the flame supervision flame is free from s...

Page 31: ...BURNER CONTROLS 31 Fig 28 Fig 29 Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 OFF POSITION FLAME SUPERVISION BURNER POSITION MAIN BURNER ON POSITION LOW FIRE NORMAL RUNNING IGNITION POSITION ...

Page 32: ...KING AG2M210568 4 HANDRAIL AE4M231411 1 HANDRAIL MOUNTING BRACKET AE4M212288 2 O RING SMALL AE4M212293 4 END CAP HANDRAIL AE4M212290 2 M5 x 12mm CONE POINT GRUB SCREW KGRB500674 2 SCREW M5 x 10mm SOCKET HD GRUB KGRB50509 2 FLUE PIPE HORIZONTAL AG4M210566 1 ALLEN KEY 2 5 mm AE4M280592 1 ALLEN KEY 3 mm AE4M280593 1 HOB ADJUSTER TOOL AE4M280388 1 FLUE PIPE S BEND AG4M212518 1 COUPLING KIT AG4M211746 ...

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Page 36: ...s product im provement the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time Supplied by AGA Marvel 1260 E Van Deinse St Greenville MI 48838 Business 616 754 5601 Fax 616 754 9690 Toll Free Telephone 800 223 3900 www agamarvel com ...