Agora Models STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 02, Build Instructions

Page 1: ...E CRANKCASE TOP STAGE 11 LEFT SIDE OF ENGINE BLOCK STAGE 12 BUILDING THE FUEL PUMP Porsche the Porsche shield and the distinctive design of Porsche cars are trademarks and trade dress of Porsche AG Permission granted Personality rights of Steve McQueen are used with permission of Chadwick McQueen and The Terry McQueen Testamentary Trust Represented exclusively by Greenlight Pack 02 B U I L D I N S...

Page 2: ...t to hold the screws and make assembly easier If a screw is tight going into a metal part do not force it as you may shear the head off Remove it and put a tiny smear of Vaseline soap or light oil on the thread That will lubricate it and make it easier to drive home During the course of this build you will receive many pieces that you will assemble immediately following the instructions in the cor...

Page 3: ...ansmission flexible joint 6F Flex disc inner 6G Flex disc outer 6H Cardan socket IM Screw 1 7 x 3 5mm x8 FM Screw 1 7 x 4mm x7 GM Screw 1 7 x 5mm x5 BM Screw 2 0 x 4mm x4 CM Screw 2 0 x 3 x 5mm x2 ASSEMBLY DIAGRAM 3 3 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 4: ...crosspiece 6D and fit it into the transmission flexible joint 6E as shown Secure the parts with two IM screws Tip You may find it easier to partially tighten the screws at this step then fully tighten after completing Step 2 ST E P 1 4 4 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 5: ...nsmission seal 6C onto the crosspiece 6D and secure it with two FM screws Don t over tighten the FM screws as the joint should be free to move STE P 2 You can lubricate the thread of the FM screw with a drop of oil if it is difficult to screw in 5 5 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 6: ...row on the outer disc STEP 3 Take the cardan socket 4H and align it with the outer flex disc 4G as shown Note the false screw orange arrow on the socket is opposite the previous false screw Hold the socket in place and secure it with two GM screws 6 6 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 7: ...tage 4 and connect the two parts together using two of the BM screws Push the transmission joint 6C through the hole in the left gearbox housing 6A Fix in place using a CM screw as shown STEP 4 7 7 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 8: ...y 4A and 6A as shown Secure the rear cover using three FM screws Next take the exhaust pipe bracket 5I supplied in Stage 5 and fit it onto the gearbox rear cover 5F as shown then attach it using four IM screws STE P 5 8 8 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 9: ...STAGE COMPLETE 9 9 AGORAMODELS PORSCHE 917KH STAGE 06 LEFT SIDE OF GEARBOX AND TRANSMISSION JOINT ...

Page 10: ...mshaft gear housing 7C Camshaft gear cover 7D Cylinder top x2 7E Cylinder bottom x2 7F Linking bracket IM Screw 1 7 x 3 5mm x3 BM Screw 2 0 x 4mm x4 ASSEMBLY DIAGRAM 10 10 AGORAMODELS PORSCHE 917KH STAGE07 RIGHT SIDEOFENGINEBLOCK ...

Page 11: ... fix in place with three BM screws as shown ST E P 1 STE P 2 Align the cylinders with the right engine block 11A and secure them to the engine block by driving through two of the IM screws You may wish to super glue the cylinder parts to avoid splitting when securing them to the engine block 11 11 AGORAMODELS PORSCHE 917KH STAGE07 RIGHT SIDEOFENGINEBLOCK ...

Page 12: ...rger than the other when fitting the these parts together You can glue the parts together to stop them springing apart when fitting in place STEP 3 The camshaft gear box should look like this once in place on the engine block You may need to file excess paint off the camshaft gear box so that it fits flush with the engine block 12 12 AGORAMODELS PORSCHE 917KH STAGE07 RIGHT SIDEOFENGINEBLOCK ...

Page 13: ...STAGE COMPLETE 13 13 AGORAMODELS PORSCHE 917KH STAGE07 RIGHT SIDEOFENGINEBLOCK ...

Page 14: ...x2 8D Oil filter bracket 8E Oil filter cover 8F Cylinder top x8 8G Cylinder bottom x8 BM Screw 2 0 x 4mm x4 CM Screw 2 0 x 3 x 5mm x2 ASSEMBLY DIAGRAM 14 14 AGORAMODELS PORSCHE 917KH Tweezers STAGE 08 PREPARING THE OIL PUMP WATER PUMP AND CYLINDERS ...

Page 15: ...l hoses 8C and connect them to the lugs on the oil pump 8B then press the oil pump into the water pump housing 8A Tip if the hoses are bent try dipping them in hot water and bending them back to into shape ST E P 1 STE P 2 You may wish to super glue the cylinder parts to avoid them splitting at a later stage 15 15 AGORAMODELS PORSCHE 917KH STAGE 08 PREPARING THE OIL PUMP WATER PUMP AND CYLINDERS ...

Page 16: ...with a CM screw as shown Press the right engine block 7A firmly into the internal support 5B of the gearbox assembly and attach with three BM screws STEP 3 Make sure the two parts are pressed together tightly so that the connection is flush 16 16 AGORAMODELS PORSCHE 917KH STAGE 08 PREPARING THE OIL PUMP WATER PUMP AND CYLINDERS ...

Page 17: ...The right engine block mounted on the gearbox assembly STAGE COMPLETE 17 17 AGORAMODELS PORSCHE 917KH STAGE 08 PREPARING THE OIL PUMP WATER PUMP AND CYLINDERS ...

Page 18: ...cam cover 9E End shield x 2 IM Screw 1 7 x 3 5mm x3 EP Screw 1 7 x 5mm x5 ASSEMBLY DIAGRAM To differentiate the intake cam cover 9C from the exhaust cam cover 9D note the appearance of the faces for each part 18 18 AGORAMODELS PORSCHE 917KH STAGE 09 ATTACHING THE RIGHT CYLINDER HEAD ...

Page 19: ...We recommend using a pair of sprue cutters for removing and a pair of tweezers for fitting these small parts If any of the plugs are loose use a small amount of super glue to hold it in place Align the right cylinder head 9A with the exhaust cam cover 9D and fix the parts together with two EP screws ST E P 1 STE P 2 The two cam covers have different tabs to ensure they are fitted the right way rou...

Page 20: ...maining end shield 9E into the opposite end of the cylinder head 9A with the rivets facing as shown red arrow Next fit four of the cylinders assembled in the previous stage 8F and 8G onto the raised guides located on the cylinder head 9A You can glue the end shields and cylinders in place if needed STEP 3 STEP 4 STAGE 09 ATTACHING THE RIGHT CYLINDER HEAD 20 20 AGORAMODELS PORSCHE 917KH ...

Page 21: ...ce they have been fitted STE P 5 STE P 6 Align the cylinder head assembly with the right engine block 7A as shown Carefully fit in place ensuring that the lugs from the two end shields 9E fit into the corresponding holes and that the screw holes from the cylinder head assembly align with the screw holes in lower cylinders 7E Attach the two assemblies together with two IM screws STAGE 09 ATTACHING ...

Page 22: ...STAGE COMPLETE STAGE 09 ATTACHING THE RIGHT CYLINDER HEAD 22 22 AGORAMODELS PORSCHE 917KH ...

Page 23: ...r and shaft x2 10F Small pulley front x2 10G Small pulley back x2 10H Distributor base x2 BM Screw 2 0 x 4mm x3 KM Screw 1 7 x 3 x 5mm x2 DP Screw 1 7 x 3 x 5mm x3 EP Screw 1 7 x 5mm x6 AP Screw 1 7 x 4mm x2 ASSEMBLY DIAGRAM STAGE 10 ASSEMBLE AND FIT THE CRANKCASE TOP 23 23 AGORAMODELS PORSCHE 917KH ...

Page 24: ...kcase with an EP screw Place a small pulley back 10G over the short shaft of a front cover and shaft 10E followed by a small pulley front 10F Fix the parts together with a DP screw then fit the assembly into the alternator 10D and secure in place by driving an EP screw through the alternator Repeat this process to build a second alternator assembly ST E P 1 STE P 2 STAGE 10 ASSEMBLE AND FIT THE CR...

Page 25: ...screw Position the crankcase top onto the linking bracket 7F of the engine block assembly then drive two BM screws through as shown The second alternator fits at the other end of the crankcase top in the same way Drive an EP screw through to attach it STE P 3 STAGE 10 ASSEMBLE AND FIT THE CRANKCASE TOP 25 25 AGORAMODELS PORSCHE 917KH ...

Page 26: ...STAGE COMPLETE STAGE 10 ASSEMBLE AND FIT THE CRANKCASE TOP 26 26 AGORAMODELS PORSCHE 917KH ...

Page 27: ... 11B Camshaft gear housing 11C Camshaft gear cover 11D Cylinder top x2 11E Cylinder bottom x2 IM Screw 1 7 x 3 5mm x3 JM Screw 2 0 x 5mm x3 ASSEMBLY DIAGRAM STAGE 11 LEFT SIDE OF ENGINE BLOCK 27 27 AGORAMODELS PORSCHE 917KH ...

Page 28: ...box into the engine block so that the small and large pins fit into the corresponding holes as shown STAGE 11 LEFT SIDE OF ENGINE BLOCK ST E P 1 STE P 2 Align the two cylinders with the left engine block 11A and fix them in place by driving two IM screws through the engine block You may wish to super glue the cylinder parts to avoid splitting when fixing them in place You may need to file excess p...

Page 29: ...left engine block assembly with the right engine block 7A as shown Firmly push into position then attach with two JM screws STAGE 11 LEFT SIDE OF ENGINE BLOCK STEP 3 STAGE COMPLETE 29 29 AGORAMODELS PORSCHE 917KH ...

Page 30: ...ctor 12K Toothed belt 12L Injector nozzle x15 12M Housing cover AP Screw 1 7 x 4mm x6 DP Screw 1 7 x 3 x 5mm x3 JP Screw 1 7 x 4mm x3 silvered ASSEMBLY DIAGRAM To distinguish the main gear 12B from the secondary gear 12F note the four rivets on the secondary gear and that it is the larger than the main gear STAGE 12 BUILDING THE FUEL PUMP 30 30 AGORAMODELS PORSCHE 917KH ...

Page 31: ... covers 12D and fit it onto the side of the fuel pump by pressing firmly into place Fit the fuel pump into the fuel pump outer body 12I then press the remaining side cover 12D into the outer body Align the fuel pump base 12G as shown and push into position Secure the base with an AP screw STAGE 12 BUILDING THE FUEL PUMP ST E P 1 STE P 2 You may need to remove excess paint from the outer body to en...

Page 32: ...fuel pump assembly and fit the holes of the fuel pump base 12G over the corresponding screw holes of the cam cover Holding it in place secure the fuel pump to the cover using two AP screws Next push the two pins of the housing cover 12M into the holes of the fuel pump housing then press the panel 12H into the D shaped hole on the side of the housing STAGE 12 BUILDING THE FUEL PUMP STEP 3 STEP 4 32...

Page 33: ...ake the toothed belt 12K and place it around the main and secondary gear 12B and 12F of the fuel pump as shown Using sprue cutters carefully detach twelve injector nozzles 12L from their sprue at the points indicated by the red arrows STAGE 12 BUILDING THE FUEL PUMP STE P 5 STE P 6 Push the other six injector nozzles into the remaining holes on the fuel pump 33 33 AGORAMODELS PORSCHE 917KH ...

Page 34: ...STAGE 12 BUILDING THE FUEL PUMP STAGE COMPLETE 34 34 AGORAMODELS PORSCHE 917KH ...