AGT PSG BCR04, Installation Manual, Operating Manual, Maintenance Manual, Spare Part List

Page 1: ...BCR04 Sample Gas Cooler Installation Manual Operating Manual Maintenance Manual Spare Part List...

Page 2: ...nt and 93 68 EWG CE marking guideline It corresponds to the essential requirements of these guidelines The following harmonized standards in actual revision have been used DIN EN ISO 12100 1 2 securit...

Page 3: ...ntinuous technical evolution we reserve the right to introduce any necessary change without giving previous notice This manual must be maintained available in any moment for future references and it h...

Page 4: ...s damages caused by improper installation damages cause by improper use or overload of the cooler damages cause by lack of service damages caused by events which are not within the sphere of influence...

Page 5: ...system After this through well experienced staff according DIN EN 378 The operator of the sample gas cooler must keep it in good condition operate it correctly monitor and maintain it regulary Safety...

Page 6: ...and protected site at a temperature of 2 65 C and a non condensing specific humidity of 20 80 Should the stocking time exceed 6 months please contact the manufacturer NOTICE Recycling The packaging m...

Page 7: ...ot possible With the mounting rails the cooler can be additionally fixed to the wall The wall has to be perfect vertical Ideally you use the optional console set of the manufacturer or a comparable co...

Page 8: ...ter Installation Site Fasten mounting rails 1 and 2 in perfect vertical position at the wall The fastening points 2 und 4 need an exact distance of 400mm Mount the console rails 5 and 6 with identical...

Page 9: ...S316 and provides 1 2 gaspaths The following feed lines must be connected Sample gas pipelines to the gas inlet connections Analyzers to the gas outlet connections Condensate pumps tanks to the conden...

Page 10: ...neumatically tight drainage eg peristaltic pump float drain condensate tank etc For each gas path and condensate outlet a separate drain must be provided Without suitable condensate drainage the devic...

Page 11: ...c start After you built up the electrical connections the cooler can start automatically The sample gas cooler has to be installed as shown at the circuit diagram The cross section of the power supply...

Page 12: ...p can be different Please check the exact labeling of the contact strip before connecting components Conntecting the contact strip Contact 11 13 Operational monitoring of moisture guard 2 optional Con...

Page 13: ...uous condensate removal Synchronuous motor gearbox with return stop Slow speed hose with long service life Can operate in any installed position Electronic Control Unit optional The electronic control...

Page 14: ...owntime and high repair costs In case of an alarm sample gas pumps can be switched off and shut off valves can be activated The moisture sensor operates according to the principle of electric conducti...

Page 15: ...to avoid consequential damage First actions could be to switch off the sample gas flow and the main power connection Qualified personnel must perform the start up When installing and operating this eq...

Page 16: ...power supply the cooler will start automatically Model type with on off switch Switch on the power supply Then switch on the on off switch of the cooler After switching on the on off switch the cooler...

Page 17: ...as feed is stopped and the power supply is really switched off Unplug the sample gas cooler CAUTION Follow system and process specific safety measures System and process specific safety measures must...

Page 18: ...s and the operational setting of the cooler ST710 has a three digit LED Display 5 buttons and 2 contact outputs CAUTION Warranty lost Any change of the original setup will lead to a total loss of warr...

Page 19: ...ch off the dryer and restart it Button lock active NOTICE Temperature display A dew point within 0 C and 10 C displayed on the control unit is correct according to the possible working conditions gas...

Page 20: ...pply replace fuse Defective refrigerant circuit Contact AGT Service Sample gas flow reduced or blocked Gas paths contaminated Contamination may occur due to dust or sublimate Ensure pre separation Gas...

Page 21: ...with condensate pumps Check the function of the condensate pumps especially the condition of the pump hoses Maintenance monthly or every 3000 hours of operation Verify for tightness all the screws of...

Page 22: ...nit The degree of contamination of the condenser can adversely affect the performance of the device Clean the air cooled condensers using a soft brush or do a very careful air cleaning Additional clea...

Page 23: ...v 6 2017 Service Replacing the fuse optional The fuse holder of the device fuse is located beneath the temperature display The lock of the fuse holder is opened using a screwdriver in the anticlockwis...

Page 24: ...belt 8 6406061 Heat Exchanger Article Description RI Flow Schema Artikel No Heat Exchanger PVDF Mono condensate outlet bottom 7 8410948 Heat Exchanger PVDF Mono condensate outlet top 7 8410943 Heat E...

Page 25: ...with appropriate icons Fill in this form and the subsequent declaration of decontamination completely Send the device along with the forms DDP Delivery Duty Paid AGT PSG will only accept deliveries i...

Page 26: ...he declaration to the packing Otherwise your repair cannot be processed Gevice Articlenumber Serialnumber Reason for return I herewith declare that the device specified above has been properly cleaned...

Page 27: ...Installation Operating Maintenance Manual Spare Part List BCR04 AGT PSG GmbH Co KG Errors and printing mistakes excepted Page 27 Translation Manual BCR04 Rev 6 2017 Circuit Diagram 230V 50 60Hz...

Page 28: ...Installation Operating Maintenance Manual Spare Part List BCR04 AGT PSG GmbH Co KG Errors and printing mistakes excepted Page 28 Translation Manual BCR04 Rev 6 2017 Circuit Diagram 115V 50 60Hz...

Page 29: ...Installation Operating Maintenance Manual Spare Part List BCR04 AGT PSG GmbH Co KG Errors and printing mistakes excepted Page 29 Translation Manual BCR04 Rev 6 2017 RI Flow Schema...

Page 30: ...tion pressure 1100kPa to low pressure evaporation pressure 210kPa This expanded and fluid refrigerant flows through the heat exchanger pipes 6 of the evaporator 5 By energy input of the exchangeable h...

Page 31: ...temperature C 3 C 0 5 C Pmax with cond pump bar 1 5 Pmax without cond pump bar 2 5 2 0 100 0 2 5 100 0 Gas condensate connection mm DN 4 6 condensate outlet at bottom D12 Dead space ml 4 x 67 4 x 98 4...