Aircalo AQUITAINE 2017, Installation And Maintenance Manual

Page 1: ...SUMMARY INSTALLATION AND MAINTENANCE WARM AIR HEATING CABINET AQUITAINE 2065 to 2900 ...

Page 2: ...ECTION AIRSTAT SETTING LIMITING PROTECTION AGAINST OVERHEATING AIR FLOW SETTING AVAILABLE PRESSURE ADJUSTMENT DEVICE BURNER COMMISSIONING BURNER PENETRATION COMMISSONING MODE OF OPERATION 4 5 5 6 8 9 9 10 11 12 12 13 13 17 19 19 21 19 MAINTENANCE 22 20 21 22 23 24 MAINS DEFAULTS DIMENTIONS TYPE VERTICAL INDOOR DIMENTIONS TYPE VERTICAL OUTDOOR DIMENTIONS TYPE HORIZONTAL INDOOR DIMENTIONS TYPE HORIZ...

Page 3: ...ller is required to issue certificates of compliance approved by the Ministries of Construction and gas safety Access to internal electrical parts can be made only with gas inlet and electrical current switched off and by staff with qualifications See the wiring diagrams before performing any electrical work whatsoever Ensure that the power line has a system of protection in accordance with standa...

Page 4: ...n inlet must be ducted to the outside whatever this inlet air is recirculation air from the premise to be heated or is new fresh air from outdoor Section of the duct must be at least equal to the suction section of the heating cabinet or its filter box The total area of the air inlets must be at least equal to 1 5 times the suction section of the heating cabinet or its filter housing Ensure that s...

Page 5: ...er side hole Then extract the lifting bars 10 to about 15 cm Hang slings to each hole Upon lifting slings are not to be in contact with the upper portion of the casing use a sling spacer Once the casing is in place remove the lifting bars Never sling a box with fittings flanges tubes grips access hinges and suction ports Never carry out handling operations that may damage internal components turni...

Page 6: ...f the boxes together to prevent leaks 5 2 ASSEMBLY MULTI BLOC The assembly of the various components of an air handling unit must be carried out in the direction of the air from inlet to discharge For multi bloc units place the foam seal provided on the aluminium profile Where access is possible from the inside by a door or panel reset setting boxes shall be by means of the angle brackets bolts no...

Page 7: ...ust be settled self taping screws and bolts and washers Single slope roofs are horizontal Gabled roofs come with a ridge as well as a sub carrier assembly for carrying a slight slope The roofing elements must be inserted one into the other starting from one end of the plant Ensure an overflow of 200 mm Fixing is by self tapping screws over the entire periphery of the roof and Teflon sealing rings ...

Page 8: ...Ensure watertight pipes downstream the burner In general follow the instructions on the leaflet supplied by the burner manufacturer Gas equipment Commissioning of the gas burner is much more complex than the oil burner The burners are delivered to the pressure to which they were ordered see your order acknowledgment and the burner nameplate Ensure first that the gas pressure available fit with the...

Page 9: ...tructure of the generator which is not designed for this purpose 8 DRAINING CONDENSATE WATER Heating cabinet with option Condensation are delivered with a stainless steel condensate water exhaust pipe at the back of the unit This pipe must be connected to a PVC pipe never use metal pipe for condensate water evacuation PVC pipe diameter must be at least equal to the heating cabinet stainless steel ...

Page 10: ...he wiring is run 400V three phase with Neutral and Earth If your order requires a specific voltage cabinet heater has been wired and tested according to the voltage applied and indicated on the acknowledgment of order The cover containing electrical diagrams is placed on the front of the unit For all other power TRI 230V or TRI 400 V without neutral or neutral impedance it is essential to ensure t...

Page 11: ...cable and cause short circuits 11 AIRSTAT SETTING Index 1 Fan stop When the room thermostat do not demand heating it stops the burner Ventilation continues to run in order to cool the burning chamber and exchanger The index cut off fan will stop the fan when the air temperature reach 40 C Adjustment 35 C Index 2 Fan running Start the fan when the air temperature reaches about 55 C The difference b...

Page 12: ...A thermal magnetic circuit breaker protects the curve D power supply Motor protection is done by a PTO probe from overheating The current consumption varies depending on the resistance of the air distribution network Check the cabinet heater air flow The fans is used to distribute the air or by ducts or directly For ducted installations we recommend placing the discharge and or suction anti vibrat...

Page 13: ...ing see previous chapter the air flow and or the electrical motor current are above the nominal performances it is necessary to modify the position of the grille of the air pressure adjustment device located above the fan s This grille has 5 or 7 settling positions according size Position 1 grille out correspond to the highest available pressure Position 5 or 7 grille in correspond to the lowest a...

Page 14: ...2065 2090 2110 2160 Fan front plate Sliding grille Blocking screw Settlement positions Fan front plate Pos 1 Pos 5 Sliding grille ...

Page 15: ...2200 2230 Blocking screw Settlement positions Fan front panel Sliding grille Blocking screw Settlement positions Pos 1 Pos 7 Pos 1 Pos 7 ...

Page 16: ...ions recommendations Size Pressure 1 filter 2 filters 2065 100 Pa 4 5 200 Pa 3 4 2090 100 Pa 3 4 200 Pa 1 3 2110 100 Pa 6 7 200 Pa 4 7 2160 100 Pa 4 6 200 Pa 1 4 2200 100 Pa 5 7 200 Pa 4 6 2230 100 Pa 3 5 200 Pa 1 4 16 ...

Page 17: ...d a condensate water drain pipe is located at the lowest part of the exchanger 16 BURNER PENETRATION Ensure that the penetration inside the burning chamber complies with table below Also make sure that the nozzle suit with the nominal power of the generator IMPORTANT C Position of the flange on the nozzle of the burner Dimensions in mm Minimum penetration burner in the burning chamber is 20 mm The...

Page 18: ...s temperatures given are temperatures maximum The flue gas temperature should never be lower than 150 C Note Data not applicable to generators low temperature Refer to the following features to make adjustments 18 ...

Page 19: ...ength x Width x 3600 x Air speed IMPORTANT The air flow m3 h calculated must be close to the air flow m3 h mentioned on the technical offer and or the order acknowledgment For lack of this use the air flow printed on the nameplate and convert the value expressed as g h in m3 h by dividing with ratio 1 2 If the actual air flow deviate with more than 10 to the air flow mentioned in the technical off...

Page 20: ...er power is in line with the Heating cabinet power If necessary redo the burner adjustment see IOM burner and in case of doubt it preferable to reduce the burner power Check that a general electrical blackoiut did not occur as example during the night general electrical network break because this forbid the post refreshment of the burning chamber exchanger and consequently the big quantity of calo...

Page 21: ...Summer Position summer Fan only Switch Low Speed High Speed only if your device has a 2 speeds motor For special specifications refer to the wiring diagrams IMPORTANT When cabinet heater is running never stop by cutting the main switch The length life of the components is related to observe this No warranty from the manufacturer is granted on the generator if this precaution is not taken 21 ...

Page 22: ...ith grease from 2300 except in special cases Once a year top bearing 2 3 maximum Excess fat may cause overheating of the bearing Use a special bearing grease Belts Once a year make the adjustment of the belt tension and check their status and level of wear as follows The pulley grooves must be free of dents and must be cleaned before mounting straps The axes of the pulleys must be parallel aligned...

Page 23: ...rner is fired Check gas inlet Call a qualified installer The machine starts operating and safety thermostat cut If the thermostat is triggered Check the fan belt Vérifier filtre encrassement Call a qualified installer The fan runs and the burner does not work Check Airstat fuses and power burner Reset the burner If the burner is fired Put Airstat Auto position Check gas inlet Call a qualified inst...

Page 24: ... 350 375 395 M 80 60 70 60 100 100 K 470 500 600 645 655 705 J 700 1050 1400 1750 2095 2585 E 600 1135 1485 1835 2335 2735 2785 D 600 720 850 945 1290 1380 1490 C 1850 1940 2200 2370 2500 2650 3207 B 880 1300 1650 2000 2500 2900 2950 A 750 870 1000 1100 1300 1390 1600 kg 235 360 450 710 1350 1550 2060 MODELE 2065 2075 2090 2110 2130 2160 2200 2230 2300 2330 2450 2500 2600 2690 2800 ...

Page 25: ...5 350 375 395 M 80 60 70 60 100 100 K 470 500 600 645 655 705 J 700 1050 1400 1750 2095 2585 E 600 1135 1485 1835 2335 2735 2785 D 600 720 850 945 1290 1380 1490 C 1850 1940 2200 2370 2500 2650 3207 B 1735 2155 2505 2855 3417 3817 4350 A 750 870 1000 1100 1300 1390 1600 kg 290 460 550 790 1500 1700 2230 MODELE 2065 2075 2090 2110 2130 2160 2200 2230 2300 2330 2450 2500 2600 2690 2800 ...

Page 26: ...00 A 850 970 1100 1200 1490 1580 1690 kg 310 410 550 710 1200 1600 2190 MODELE 2065 2075 2090 2110 2130 2160 2200 2230 2300 2330 2450 2500 2600 2690 2800 Y 135 136 140 307 X 1584 1831 2000 2003 T 1164 900 1024 1102 1151 1269 2455 R 1962 1708 1957 2118 2183 2323 3663 P 175 195 245 245 350 375 395 M 205 173 173 173 150 150 150 K 507 727 857 954 1290 1380 1490 MODELE 2065 2075 2090 2110 2130 2160 220...

Page 27: ...900 A 850 970 1100 1200 1490 1580 1690 kg 450 500 680 850 1600 2000 2630 MODELE 2065 2075 2090 2110 2130 2160 2200 2230 2300 2330 2450 2500 2600 2690 2800 Y 135 136 140 307 X 1584 1831 2000 2003 T 1164 900 1024 1102 1151 1269 2455 R 1962 1708 1957 2118 2183 2323 3663 P 175 195 245 245 350 375 395 M 205 173 173 173 150 150 150 K 507 727 857 954 1290 1380 1490 MODELE 2065 2075 2090 2110 2130 2160 22...

Page 28: ...14 Avenue Cassiopée ZI Galaxie III 33160 Saint Médard en Jalles FRANCE Tel 05 56 70 14 00 Fax 05 56 70 14 09 M 7 02 17 UK ...