AIRLESSCO Sure Stripe 3650 Manual Download | Manualshive

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001-822 SEPT 08

A

IRLESS

P

AINT

L

INE

S

TRIPER

Gun Assembly ............................................... 22
Gun Holder Assembly.................................... 22
Paint System ................................................. 23
Suction Assembly .......................................... 24
Floating Gun Assembly ................................. 25
Replacement of Electrical Control Board ...... 26
Pressure Calibration on the Control Board.... 26
Clutch Troubleshooting.................................. 27
Notes ............................................................. 28
Striping Accessories ...................................... 29
1 Filling the Packing Nut/Wet Cup................ 5
2. Spray Tip ................................................... 6
3. Prime Valve ............................................... 6
4. Pressure Control Knob .............................. 6
5. Choke, Fuel Throttle .................................. 6
6. Static Discharge ........................................ 6
7. Gun Safety Latch..................................... 10
8. Major Gun Components .......................... 10
9. Spray Tip ................................................. 10
10. Spray Tip Assembly................................. 10
11. Airless Spray Gun Assembly.....................11
12. Fluid Pump .............................................. 14
13. Outlet Valve ............................................. 15
14. Inlet Valve ................................................ 15
15. Packing.................................................... 16
16. Packing Cutaway..................................... 17
17. Gearbox Assembly .................................. 18
18. Clutch Assy.............................................. 19
19. Frame Assembly...................................... 20
20. Swivel Wheel Assembly .......................... 21
21. Gun Assembly ......................................... 22
22. Gun Holder Assembly.............................. 22
23. Paint System ........................................... 23
24. Suction Assembly .................................... 24
25. Floating Gun Assembly ........................... 25
26. Control Board .......................................... 26

SECTION

INTRODUCTION

SS3650 Specifications

Part Number:

305401

Max. Tip Size:

.027

Max. Output:

.7 gpm (2.65 lpm)

Max. Working Pressure: 3000 psi (270 bar)
Max. Hose Length:

100 ft (30 m)

Unit Weight:

166 lbs (75 kg)

Engine:

Honda GX 120 cc (4.0 hp) with Oil Alert

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Summary of Contents for Sure Stripe 3650

Page 1: ... Major Gun Components 10 9 Spray Tip 10 10 Spray Tip Assembly 10 11 Airless Spray Gun Assembly 11 12 Fluid Pump 14 13 Outlet Valve 15 14 Inlet Valve 15 15 Packing 16 16 Packing Cutaway 17 17 Gearbox Assembly 18 18 Clutch Assy 19 19 Frame Assembly 20 20 Swivel Wheel Assembly 21 21 Gun Assembly 22 22 Gun Holder Assembly 22 23 Paint System 23 24 Suction Assembly 24 25 Floating Gun Assembly 25 26 Cont...

Page 2: ...injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable FLUIDS UNDER HIGH PRESSURE FROM SPRAY OR LEAKS CAN PENETRATE THE SKIN AND CAUSE EXTREMELY SERIOUS INJURY INCLUDING THE NEED FOR AMPUTATION NEVER point the spray gun towards anyone or at any part of the body NEVER put hand or fingers over the spray tip Do not use rag or other ...

Page 3: ...ICAL CARE AT ONCE DO NOT TREAT AS A SIMPLE CUT Tell the doctor exactly what fluid was injected Have him read the following NOTE TO PHYSICIAN GENERAL PRECAUTION MEDICAL TREATMENT SPRAY TIP SAFETY TIP GUARD SPRAY GUN SAFETY WARNINGS CONTINUED Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin inhaled or swallowed Know the hazards of the fluid you are usin...

Page 4: ...ou stop spraying and before adjusting removing or repairing any part of the sprayer NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injury and property damage NEVER use weak or damaged or non conductive paint hose Do not allow kinking or crushing of hoses or allow it to vibrate against rough or sharp or hot surfaces Before ea...

Page 5: ... this system The prime valve 2 gun manifold and most airless guns have aluminum parts and may explode Cleaning agents coatings paints or adhesives may contain halogenated hydrocarbon solvents DON T TAKE CHANCES Consult your material suppliers to be sure Some of the most common of these solvents are Carbontetrachloride Chlorobenzene Dichloroethane Dichloroethyl Ether Ethylbromide Ethylchloride Teth...

Page 6: ...to a large empty metal pail to fill the pump and hoses 3 Place the suction tube into the pail or place the pail under the pump 4 Turn pressure control knob to low Refer to Fig 4 5 Open the prime valve to the open Priming Position This will allow an easy start Refer to Fig 3 6 Turn the engine ON OFF switch to ON 7 Move the choke toward the closed position as per Fig 5 8 Move the throttle lever slig...

Page 7: ... a rag in front of the spray tip when cleaning or checking for a cleared tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip When you spray into the paint bucket always use the lowest spray pressure and maintain firm metal to metal contact between gun and container To stop the unit in an emergency turn th...

Page 8: ...om of its stroke when you take a break or at the end of the day This helps keep material from drying on the rod damaging the packings 2 Keep the displacement pump packing nut wet cup 1 3 full of Airlessco Throat Seal Oil at all times The TSO helps protect the packings and rod 3 Lubricate Connecting Rod Pin every 3 months 4 Inspect the packing nut daily Your paint pump has Airlessco s patented Trip...

Page 9: ... ATTACHES TO THE GUN HOLDER ASSEMBLY USE ONLY IF THE GUN TRIGGER ADJUSTMENT IS INSUFFICIENT a CURBS Adjust gun to desired height and turn swivel head towards curb b WIDE STRIPES Install wider fan striping tips and raise the gun height to achieve the desired width line c STENCILS Install standard spray tip on the outer gun Remove this gun from the gun holder and spray out the stencils A second gun ...

Page 10: ...ect dried paint To clean the filter use a brush dipped in an appropriate solvent Change or clean filters at least once a day Some types of latex may require a filter change after four hours of operation SPRAY TIP ASSEMBLY CLEANING FILTER IN GUN HANDLE TO REMOVE CLOGS FROM AIRLESS SPRAY TROUBLESHOOTING DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging oversp...

Page 11: ... the paint mixture thinners on the surface If not try different thinner in fresh batch of paint GOOD FULL SPOTTY PATTERN INCREASE PRESSURE TEST THE PATTERN 13 LINE STRIPING TIP CHART NOTE STRIPING TIPS SHOULD NOT BE USED FOR REGULAR SPRAYING 1st 3 digits identifies it as a REV TIP for airless line striping Part Number 562 xxxST 4th digit is the fan width the number is half the fan width e g 2means...

Page 12: ...lean or replace prime valve tighten packing nut repack unit Unit does not maintain good spraying pressure Blown spray tip Packings and or pistons worn Upper seat worn replace spray tip repack unit replace upper seat FIELD TROUBLESHOOTING 14 THE FLUID PUMP REFER TO FIGURE 12 1 Follow the Pressure Relief Procedure on page 8 2 Flush the material you are spraying out of the machine 3 Remove the connec...

Page 13: ...D PUMP REINS 1 Disconnect the Fluid Pump following instructions on page 14 2 Place piston holder in a vise Slide piston into the holder lock in place with a 3 8 dowel 3 Use a 1 4 allen wrench to unscrew the outlet seat retainer from the piston 4 Remove the outlet seat O ring and outlet ball 5 Inspect outlet ball seat for wear Replace as necessary Ensure seat is right side up 6 While piston is stil...

Page 14: ... Take the female adaptor which is inverted on both sides place it on top of your assembled lower packings 4 Follow step 2 with your packings inverted side up 5 Take the second lower male gland and place it on top of your assembled packings with the rounded side down 6 Take assembled glands packings 13 pieces slide onto the lower half of the piston 7 Take the spacer slide over the top of the piston...

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