Alcoa HUCK HK480, Instruction Manual

Page 1: ...November 25 2015 HK480 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories INSTRUCTION MANUAL 507 HYDRAULIC INSTALLATION TOOL ...

Page 2: ...2 507 Hydraulic Installation Tool HK480 Alcoa Fastening Systems Rings ...

Page 3: ...5 DESCRIPTION 6 SPECIFICATIONS 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 8 OPERATING INSTRUCTIONS 9 MAINTENANCE 10 GENERAL DISASSEMBLY AND ASSEMBLY GUIDELINES 11 DISASSEMBLY 11 ASSEMBLY 12 ASSEMBLY DRAWING WITH PART NUMBERS 13 TROUBLESHOOTING 14 KITS ACCESSORIES 15 HYDRAULIC COUPLINGS 15 ASSEMBLY OF NPTF THREADED COMPONENTS 16 ...

Page 4: ... downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled without nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PR...

Page 5: ...2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level 5 Select maintain and r...

Page 6: ...ylinder and piston assembly A relief valve designed to relieve the hydraulic pressure at both ends of the stroke is situated near the piston The pintail ejector ejects broken pintails from the nose assembly The end of the piston rod is threaded and a nose adapter and retaining rings are included for attaching nose assemblies The operating pressures for the 507 tool are PULL 5400 5700 psi 372 393 b...

Page 7: ...back to tank When the trigger is released the solenoid is de energized and the valve directs pressurized fluid to rear side of the piston and allows fluid on PULL side to flow back to tank This causes piston and collet to move forward and pushes nose assembly and tool off the swaged installed fastener Nose assembly jaw release contacts jaws causing them to open and release the broken off pintail T...

Page 8: ... Nemours and Company Threadmate is a registered trademark of Parker Intangibles LLC Loctite is a registered trademark of Henkel Corporation U S A Slic tite is a registered trademark of LA CO Industries Inc WARNINGS Read entire manual before using tool A 30 minute training session with qualified personnel is recommended before using Huck equipment When operating Huck equipment always wear approved ...

Page 9: ...ool will go into its return stroke push off the installed fastener and eject the pintail The tool and nose assembly are ready for the next installation cycle CAUTION Remove excess gap from between the sheets to permit correct fastener installation and prevent jaw damage ALL jaw teeth must engage pintail to avoid damaging teeth TO INSTALL A HUCKBOLT FASTENER WARNINGS Wear approved eye and hearing p...

Page 10: ...arbor press provides steady pressure to press a component into or out of an assembly Apply Parker Threadmate Loctite 567 or Slic Tite to male pipe threads per manufacturer s instructions to ease assembly and to prevent leaks Smear LUBRIPLATE 130 AA P N 502723 or SUPER O LUBE P N 505476 on rings and mating parts to ease assembly to prevent nicking pinching rings on rough tight spots POWERIG MAINTEN...

Page 11: ... a soft jaw vise to avoid damaging the tool For component identification see Figure 1 NOTE Be sure POWERIG is OFF when removing the nose assembly to clean or replace components See applicable Nose Assembly Data Sheet for additional instructions To disassemble the tool 1 Remove the retaining ring from the split ring Slide off sleeve and remove split ring segments Pull off the nose assembly anvil an...

Page 12: ...tapped holes to use as a handle 7 Use the spanner wrench to screw the locking ring into the cylinder 8 Unscrew the locking ring 1 4 turn or less until the scallop in the locking ring matches the scallop in the cylinder cap Place locator in matching scallops 9 Position the cushion and handle assembly and insert four socket head screws with lockwashers Torque the screws to 490 in lbs if screws are p...

Page 13: ...3 Set Screw 104484 Handle 502900 Retaining Ring 101578 Sleeve 500872 O Ring 501167 Back up Ring 502722 Retaining Ring 122709 Ejector 110577 Piston 117090 Cylinder Assembly 110161 Relief Valve PULL PRESSURE 110940 Control Cord Assembly 110438 Nipple 104589 Locater Button 2 Ejector Cartridge Assembly See Detail below Solid Piston 118652 optionally available 123749 4 Hose 2 R RETURN PRESSURE 110439 B...

Page 14: ...ed during PULL stroke a Broken pintail not removed from tool b Anvil was not slid completely onto fastener pintail c Incorrect fastener length d Worn or damaged jaw segments e Metal particles accumulated in pull grooves of jaw segments f Excessive sheet gap 11 Tool operates in reverse a Reversed hydraulic hose connections between POWERIG and tool 12 Anvil will not slide completely over fastener pi...

Page 15: ...e trigger switch Spanner Wrench 110362 to disassemble assemble the locking ring Piston Rod Guide 102862 for assembling the piston HYDRAULIC COUPLINGS Huck has created product specific Spare Parts Service Kits that contain various perishable parts The types and quantities of spare parts that should be available vary with the application and tools in use Have the appropriate kit accessible when usin...

Page 16: ...16 507 Hydraulic Installation Tool HK480 Alcoa Fastening Systems Rings SERVICE NOTES ...

Page 17: ...for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACTURED BY HUCK HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHANTABILI...

Page 18: ...ng specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered in Torrance California the company has over 8 300 employees at 39 manufacturing and distribution logistics locations in 13 countries For more information visit afsr alcoa com For The Long Haul The Future of Fastening Technology The Future of Asse...