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    Service Guide

 

SER 9616-A

 

9616-A

 

Alemite Corporation

PO Box 473515, Charlotte, North Carolina 28247-3515

www.alemite.com

 

Copyright 

 

© 

 

1998 by Alemite Corporation

This document contains confidential information that is the property of Alemite Corporation

 

670546

 

and is not to be copied, used, or disclosed to others without express written permission.

 

Revision (10-98)

 

2 " NPTF (m)

[1-1/2 " NPTF (f)]

Air Inlet

Material

Outlet

Material

Inlet

Shut-Off Valve

 

 

Figure 1

 

Low-Pressure Transfer Pump Model 9616-A

 

Description

 

The major components of model 9616-A transfer 

pump consist of an air-operated motor and a pump tube. 
The air motor connects directly to the double-acting 
reciprocating pump tube.

This low-pressure (1:1 ratio) transfer pump is 

designed to deliver a range of light weight oils including 
gear lubricants.

 

Mounting

 

This pump mounts directly onto original containers or 

bulk tanks that have a 2 " NPTF bung fitting. The 
required length downtube screws directly into the 1-1/2 " 
NPTF female threads in the valve body.

As an alternative, the pump can also mount to a wall 

(with the use of a wall bracket) and be used with an 
optional suction hose. See 

 

Table 2

 

 for details.

Also, the pump screws directly onto two different size 

threaded standpipes [1-1/2 " NPTF (m) or 2 " NPTF (f)].

 

Specifications

 

Air Motor

Pump Tube

 

Piston Diameter x Stroke

Air Inlet

Max. Air 

Pressure

Inches

Millimeters

psi

Bars

 

2-15/16 x 3

74.6 x 76.2

1/4 " NPTF (f)

150

10.3

For information on the air motor, refer to

 

 

 

SER

 

 338066-A1

Max. Material 

Pressure

Delivery/Minute

(Approximate)

Material Outlet

psi

Bars

Gallons

Liters

w/Bushing

w/o Bushing

 

150

10.3

16

60.6

1/2 " NPTF (f) 3/4 " NPTF (f)

* For detailed information, refer to 

 

Figure 3

 

.

 

Table 1

 

Model 9616-A Specifications

 

Low-Pressure Transfer Pump

 

Overall Height

Weight

Inches

Meter

lbs

kg

 

15-7/8

0.4

13

5.9

1-800-548-1191-http://www.partdeal.com-info@partdeal.com

Summary of Contents for 9616-A

Page 1: ...nts directly onto original containers or bulk tanks that have a 2 NPTF bung fitting The required length downtube screws directly into the 1 1 2 NPTF female threads in the valve body As an alternative the pump can also mount to a wall with the use of a wall bracket and be used with an optional suction hose See Table 2 for details Also the pump screws directly onto two different size threaded standp...

Page 2: ...3 4 5 6 7 8 9 10 10 12 13 14 15 16 17 18 19 20 21 22 5 23 27 29 30 31 32 33 24 25 Point Ground Side Upward Place Punch Here Apply Thread Sealant Here Apply Thread Sealant Here 28 Weep Hole a Figure 2 Low Pressure Transfer Pump Model 9616 A Exploded View 1 800 548 1191 http www partdeal com info partdeal com ...

Page 3: ...1 2 NPTF f 1 172190 26 15 13 Seal 1 2 ID x 3 4 OD 1 319391 3 14 338072 Ring Lantern Brass 1 320531 12 15 Seal 1 2 ID x 7 8 OD 1 323474 16 16 323474 Washer 1 328030 1 17 Ring Retaining Internal 1 330605 2 18 338589 Rod 1 338066 A1 4 19 Ring Retaining External 1 338072 14 20 338271 Piston Fluid Nylon 1 338109 9 21 Gasket Aluminum 1 338111 6 22 338259 Plate Stainless Steel 1 338259 22 23 338591 Stop ...

Page 4: ... and the amount of material discharge back pressure to be overcome within the system This chart contains curves based on three different air pressures The curves relate delivery in gallons liters per minute X axis to air consumption in cubic feet liters per minute right Y axis and to material discharge pressure in psi Bars left Y axis Extension Description Drum Tank 16 Gallon 55 Gallon 250 Gallon ...

Page 5: ...om the Outlet Body Lubricate upper O Ring 10 with oil to ease separation NOTE The following three 3 steps are performed only as required 4 Remove Coupler 1 from Adapter 2 5 Unscrew the Adapter from Shut Off Valve 3 6 Unscrew the Shut Off Valve from the Air Motor Assembly Pump Tube Assembly 7 With a side to side motion pull the Cylinder assembly from the Outlet Body Lubricate lower O Ring 10 with o...

Page 6: ...ntally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Inspect Air Piston 6 and Fluid Piston 20 for fatigue cracks Replace as necessary 4 Inspect Rod 18 closely Use a magnifying glass to detect any score marks on the Rod Replace as necessary 5 Closely inspect the mating surfaces of all check valve components for any imperfections Ensure a smooth and clean contact is obtained...

Page 7: ...utlet of the Body orients properly with the inlet of the Air Motor 21 Install the Cylinder assembly squarely onto the bottom of the Outlet Body Use care passing the O Ring 22 Install and seat Ring 27 counter bore end first onto the Cylinder Rotate the Ring until the holes align with the Air Motor Assembly 23 Install Screws 28 that secure the Ring to the Air Motor Assembly Tighten the Screws evenly...

Page 8: ...ump s motor 6 Allow the pump to cycle slowly until the system and product is free of air If the pump assembly does not prime refer to the Troubleshooting Chart for details WARNING Should leakage occur anywhere within the system disconnect air to the motor Personal injury can occur With air pressure at zero 7 Attach a control valve to the outlet hose of the pump 8 Slowly supply 35 psi 2 4 Bars air ...

Page 9: ...l 15 2 Inspect Rod 18 and replace as necessary Product leakage visible at bottom of Outlet Body 11 1 Screws 28 not sufficiently tight 2 Damaged O Ring 10 1 Tighten Screws 28 into Air Motor Assembly 4 2 Separate Cylinder 26 from Outlet Body 11 and replace O Ring 10 Air leakage at weep hole in Outlet Body 11 Damaged Seal 13 Replace Seal 13 Product leakage visible between Cylinder 26 and Valve Body 3...

Page 10: ...SER 9616 A Low Pressure Transfer Pump Revision 10 98 10 Alemite Corporation 1 800 548 1191 http www partdeal com info partdeal com ...

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