All-Flo IOM S050, Installation Operation & Maintenance Data

Page 1: ...IOM INSTALLATION OPERATION MAINTENANCE S050 METAL 1 2 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Page 2: ...ER DIAPHRAGMS 9 TPE DIAPHRAGMS 9 PTFE DIAPHRAGMS 9 SECTION 6 INSTALLATION TROUBLESHOOTING AND MAINTENANCE INSTALLATION 10 11 TROUBLESHOOTING 12 OPERATION 13 MAINTENANCE 13 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 14 15 AIR VALVE REMOVAL 16 17 PILOT VALVE REMOVAL 18 19 TORQUE SPECIFICATIONS 19 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 20 25 SECTION 9 ELASTOMERS AND REPAIR KITS 26 SECTION 1...

Page 3: ...sure when pumping at elevated temperatures CAUTION It is the end user s responsibility to maintain the process fluid s temperature during use CAUTION Ensure all wetted components are chemically compatible with the process fluid and the cleaning fluid CAUTIONS READ FIRST WARNING CAUTION Hazards or unsafe practices which could result in severe personal injury death or substantial property damage Haz...

Page 4: ...uffler 8 Stainless Steel Hardware Metal Muffler B PTFE Coated Stainless Steel Hardware Plastic Muffler C PTFE Coated Stainless Steel Hardware Metal Muffler D Zinc Plated Steel Hardware Plastic Muffler Grounding Lug Installed E Zinc Plated Steel Hardware Metal Muffler Grounding Lug Installed F Stainless Steel Hardware Plastic Muffler Grounding Lug Installed G Stainless Steel Hardware Metal Muffler ...

Page 5: ... Discharge Left P Suction Right Discharge Center Front Q Suction Right Discharge Center Rear U Suction Left Discharge Center Front V Suction Left Discharge Center Rear 1 Dual Suction Single Discharge 2 Dual Suction Dual Discharge 3 Single Suction Dual Discharge 4 All Ports Open Standard ports will be left un plugged SPECIAL OPTION HARDWARE MUFFLER LUG 7 Standard Stainless Steel Hardware Plastic Mu...

Page 6: ...left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge valve opens and the left suction valve closes Th...

Page 7: ... default ports See part number matrix option code for additional porting options 10 3 262mm 1 8 46mm 6 7 170mm 9 5 241mm 11 2 284mm 5 4 137mm 4 4 112mm 3 6 91mm 4 0 102mm 0 3 8mm 3 2 81mm 1 1 28mm 6 4 163mm 2 3 58mm 1 MNPT OR 1 MBSP x4 1 2 FNPT or FBSP 3 8 18 FNPT Exhaust Port 1 4 18 FNPT Air Inlet SECTION 4 ...

Page 8: ...0 3 261 62mm 1 8 46mm 6 3 160mm 9 5 241mm 11 2 284mm 7 3 185mm 6 3 160mm 0 3 8mm 1 MNPT OR 1 MBSP x4 1 2 FNPT or FBSP 3 8 18 FNPT Exhaust Port 1 4 18 FNPT Air Inlet 3 6 91mm 4 0 102mm 5 4 137mm 4 4 112mm 1 8 46mm 3 2 81mm 4 1 104mm 10 3 261 62mm 1 8 46mm 6 3 160mm 9 5 241mm 11 2 284mm 7 3 185mm 6 3 160mm 0 3 8mm 3 6 91mm 4 0 102mm 5 4 137mm 4 4 112mm 1 8 46mm 3 2 81mm 4 1 104mm 10 3 261 62mm 1 8 4...

Page 9: ...Inlet 1 4 FNPT Liquid Inlet FNPT BSP Liquid Outlet FNPT BSP Height 11 2 284 mm Width 10 3 262 mm Depth 6 4 163 mm Performance Specifications Max Flow 9 gpm 34 1 lpm Max Air Pressure 120 psi 8 3 bar Max Solids 3 8 9 5 mm Max Suction Lift Dry 13 ft H2 O 4 0 m H2 O Max Suction Lift Wet 25 ft H2 O 7 6 m H2 O Weight AL 10 lbs 4 5 kg SS 20 lbs 9 1 kg Air Inlet 1 4 FNPT Liquid Inlet FNPT BSP Liquid Outle...

Page 10: ...ation it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of ai...

Page 11: ...ALF 13131 E 02 All Flo 11 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Page 12: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Page 13: ...and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each a...

Page 14: ...ches Inch 4 One Screwdriver Slotted Head WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present STEP 4 Using the 7 16 inch wrench re move four Hex Head Cap Screws 1 4...

Page 15: ...m Plate and Flat Washer 1 4 from one side of the pump STEP 10 Placing the inch wrench on the remaining Outer Diaphragm Plate and the 7 16 inch wrench on the Diaphragm Rod Assembly remove the remaining Outer Diaphragm Plate Diaphragm Inner Diaphragm Plate and Flat Washer 1 4 from the other side of the pump PUMP WET END ASSEMBLY To assemble the wet end of the pump reverse the order of disassembly En...

Page 16: ... that the air and fluid lines are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shuttle car STEP 5...

Page 17: ... disassembly During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if the ...

Page 18: ...ewdriver 2 Phillips 2 Two Wrenches 7 16 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present STEP 4 Remove three Inner Spacers Pilot Sleeve and four O Rings Pi...

Page 19: ...emble the pilot valve reverse the order of disassembly Should process fluid have contact with the pilot valve O rings they should be replaced as swelling may occur and cause irregular operation During assembly ensure that the open side of the lip seals are facing outward Lubrication of the pilot sleeve assembly with a non synthetic lubricant is recommended in order to facilitate re assembly into t...

Page 20: ...ALF 13131 E 02 All Flo 20 ALUMINUM AND STAINLESS STEEL PUMPS WITH ALUMINUM CENTER SECTION S050 A SECTION 8 EXPLODED VIEW PARTS LIST ...

Page 21: ... SLEEVE 2 ALL MODELS 10204 40 Δ Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 11 Δ Nitrile 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Δ Nitrile 150 RETAINING PLATE 2 ALL MODELS 12708 54 Nylon 160 N A 170 INNER DIAPHRAGM PLATE 2 ALL MODELS 11100 40 Polyproplyene 180 DIAPHRAGM 2 S050 V 10600 13 FKM S050 G 10600 19 Geolast S050 N 10600 21 Nitrile S050 S 10600 23 Santoprene S050 T 10600...

Page 22: ...NGE NUT 5 16 18 16 S050 A 12608 25 Plated Steel S050 3 12608 26 Stainless Steel 371 LOCK WASHER 1 4 4 S050 A 12350 25 Plated Steel S050 3 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 5 16 16 S050 A 12313 25 Plated Steel S050 3 12313 26 Stainless Steel 381 WASHER 1 4 2 ALL MODELS 12300 26 Stainless Steel 382 WASHER 1 4 12 S050 A 12300 25 Plated Steel 12 S050 3 12300 26 Stainless Steel 383 WASHER ...

Page 23: ...ALF 13131 E 02 All Flo 23 ALUMINUM AND STAINLESS STEEL PUMPS WITH PLASTIC CENTER SECTION S050 P EXPLODED VIEW PARTS LIST ...

Page 24: ... 40 Δ Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 11 Δ Nitrile 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Δ Nitrile 150 RETAINING PLATE 2 ALL MODELS 12708 54 Nylon 160 N A 170 INNER DIAPHRAGM PLATE 2 ALL MODELS 11100 40 Polyproplyene 180 DIAPHRAGM 2 S050 V 10600 13 FKM S050 G 10600 19 Geolast S050 N 10600 21 Nitrile S050 S 10600 23 Santoprene S050 T 10600 23 Santoprene 190 OVERLAY...

Page 25: ...l 361 HEX NUT 1 4 20 4 S050 PA 12600 25 Plated Steel S050 P3 12600 26 Stainless Steel 362 HEX FLANGE NUT 5 16 18 16 S050 PA 12608 25 Plated Steel S050 P3 12608 26 Stainless Steel 371 LOCK WASHER 1 4 4 S050 A 12350 25 Plated Steel S050 3 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 5 16 16 S050 A 12313 25 Plated Steel S050 3 12313 26 Stainless Steel 381 WASHER 1 4 2 ALL MODELS 12300 26 Stainless ...

Page 26: ...ature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40 C to 107 C PTFE POLYTETRAFLUOROETHYLENE is a thermoplastic polymer that is inert to m...

Page 27: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Page 28: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...