All-Power APG3201, Owner'S Manual

Page 1: ...6500WATT AIR COOLED DIESEL GENERATOR ...

Page 2: ...he generator 7 2 2 Preparation before operation 9 2 3 Checking the operation of the diesel engine 12 2 4 Starting the generator 12 2 5 Procedures for starting the generator 15 2 6 Proper operation of the generator 17 2 7 Loading 17 2 8 Stopping the generator 19 Chapter 3 Maintenance 20 3 1 Maintenance schedules 20 3 2 Storing for a long period of time 22 Chapter 4 Troubleshooting 23 4 1 troublesho...

Page 3: ...ized ATS type Structure type Fuel consumption g kw h Fuel tank capacity L Continuour running time hr at rated power Noise level dBA 7m zero load_full load Net weight kg Overall dimension L_W_H A6500CX_E_ 60 220_230_240_110 220_115 230_120 2 40 4 5 5 3600 Single 2 self excitation Brushless without ATS Open frame CFA6500CL_E_S CFA6500CX_E_S 60 380 220_400 230_420 240 4 5 5 3600 12 5 12 5 7 5 7 5 75 ...

Page 4: ...rter electric 0 summer _l 0 winter _35 chill cold diesel SAE 15W 40 L_X CFA186F E CFA186FE Single cylinder 4 stroke air cooled vertical diesel engine 86 72 0 418 19_1 6 3 3600 clockwise C recoil starter E recoil starter electric starter 0 summer _10 winter _35 chill cold diesel SAE 15W 40 L_X3 CFA186F E3 CFA186FE Single cylinder 4 stroke air cooled vertical diesel engine 86 72 0 418 19_1 6 3 3600 ...

Page 5: ...ea level ft Ambient temperature F RH o 0 60 20 C 60 1 2 1 Under the given conditions the generator will output the approximate power in the table listed below Table 2 o Height above sea level ft Ambient temperature F RH 3280 8 1000 m 41 104 5 40 C 90 1 3 General dimensions and overview of the generators 1 3 1 G CFA6500CL X E CFA6500CL X ES dimensions of the series generators 5 ...

Page 6: ...rform well and may lead to failure of the engine 2 1 2 Prevention from inhaling exhaust gases Never inhale exhaust gases emitted by the engine The exhaust gases contain toxic carbon monoxide Never operate your generator in places with poor ventilation In order to operate this machinery indoors a suitable ventilation system for the building is required to draw the poisonous exhaust gases out 2 1 3 ...

Page 7: ...h all the switches and functions of the generator before using this machine While operating the generator wear safe shoes and suitable clothes during operation Always keep children and animals away from the generator 2 1 6 Battery The electrolytic liquid of the battery also known as battery acid contains sulfuric acid In order to protect your eyes skin and clothing wear protective gear when workin...

Page 8: ...2 5 3 3 12 5 3 3 a After purchasing fuel put it into a drum and let it sit for 3 4 days b 3 4 days later insert half of the fuel siphon into the drum water and impurities stay in the lower portion of the drum b Air filter element Do not wash the air filter The element is made of dry material which does not permit washing When the output of the diesel engine is bad or the color of the exhaust gas i...

Page 9: ...piston and cylinder will wear easily or seize up Also the life of the other parts in your engine such as bearings and other rotating parts will shorten considerably FIRST USE eve_ 3 r_hs o_ 2_ houts IntervsI of Oha_i_g Machine Oi_ Although there is an oil sensor that checks for low oil pressure it is always a good idea to check the amount of oil inside the engine If the oil level is low fill it be...

Page 10: ...ing ring is Check the pressure of the carbon brush Also check whether the position of the carbon brush at the slide rig is correct and the fixture is reliable with a good contact 2 2 5 The fuel and oil in a new engine is drained before sold Before you start the engine please fill the fuel tank and engine oil first 2 3 Checking the operation of the diesel engine 2 3 1 Low pressure oil switch CF die...

Page 11: ...ndle should be reset into its recoil device slowly to prolong the life of the engine starter 4 In cold climate it is difficult to start the engine Rubberplu9 To remedy this pull the rubber plug out from the rocker of the diesel engine and fill 1 2 a cap full of engine oil Before starting put the rubber plug back in place If you don t put the rubber plug back in place position rain dust and other d...

Page 12: ...the key retain in the ON position Important Notice All of our units come with a dry battery for shipping safety purposes In order to get your generator started for the first time the battery must be filled with battery acid which can be purchased at a local automotive supply store and slowly charged trickle charged for a day To properly maintain your battery check the height of the battery acid on...

Page 13: ...OWNER S MANUAL 2 5 Procedures for starting the generator This procedure applies to the CF series recoil starting style models Open the fuel valve I 13 ...

Page 14: ...OWNER S MANUAL 4 ...

Page 15: ...the color of the exhaust gases whether it is too black or too white If any of these conditions exist stop the engine and find the cause of the problem If no problems are found please contact your local dealer or our nearest company branch 2 7 Loading 2 7 1 Load conditions Exert loads in accordance with the specified parameters 2 7 2 Output of electricity 1 Raise the revolutions per minute turn the...

Page 16: ...overloading the generator The generator should be running at 3600 revolutions per minute in order to achieve the 60 Hz frequency The speed of the engine can be adjusted from the speed governor 2 7 3 Charging the battery 1 For the electric starter on the generator sets the 12V battery is automatically charged through the regulator on the side of the engine when it is running 2 If the generator is n...

Page 17: ...unning turn the fuel switch to the OFF position or loosen the high pressure oil pipe nut The engine could be stopped more than one wayother than the speed handle way 2 If you cannot stop the engine with a load on it then remove the load first than stop the engine 3 Press down on the brake handle 4 If equipped with an electric starter turn the key to the Of t7 position 5 Put the fuel handle to the ...

Page 18: ...e oil pan and refill Replace the lube oil Clean lube Oil filter Check the air cleaner element Chan_e the core of air filter Check the battery liquid level and refill Adjusting the intake and exhaust valve clearance Grind air intake and air exhausted _ate Exchange piston rin_ Check electric brush and slide rin_ Check insulation resistance Everyday Before startin_ after every operatin_ before starti...

Page 19: ...s can cause serious damage to the engine if foreign objects enter the intake system Always change the air filter on time 3 1 3 Fuel filter maintenance 1 The fuel filter should be cleaned often to keep the engine running at maximum performance 2 The recommended time period for cleaning the fuel filter is 6 months or 400 hours of operation a To do this first drain the fuel from the fuel tank b Loose...

Page 20: ... Pull the rubber plug out of the cylinder head cover and put 2CC of lubricating oil in it then cover the plughole up again 4 For manual starting generator welders press the decompression handle down and pull the recoil handle 2 or 3 times This pushes the intake out Do not start the engine 5 For electric started generator welders press the decompression handle down and crank the engine for 2 3 seco...

Page 21: ...is a list of some information you should have ready before contacting your local dealer or us 1 Model of diesel engine generator and engine model number 2 State of residency 3 Number of hours of operating equipment along with the problem that occurred 4 A detailed condition and time when the problem occurred in other words climate and atmosphere 5 Original receipt 6 Serial 21 ...

Page 22: ...ngine Starter Motor Flywheel generator Bolt Voltage Regulator Battery Cable red Battery Cable black Battery Oil level sensor Output panel assembly Throttle cable Connector assembly Capacitor Bolt Voltage Regulator Bracket Bolt 1 1 2 1 1 2 Part Number CFA6500CXE1 CFA6500CXE2 CFA6500CXE3 CFA6500CXE4 CFA6500CXE5 CFA6500CXE6 CFA6500CXE7 CFA6500CXE8 CFA6500CXE9 CFA6500CXE10 CFA6500CXE 11 CFA6500CXE12 C...

Page 23: ...t Engine cover Rubber cover Handrail M8 x 65 Bolt Plastic gasket Flat washer M8 Spring washer M8 Nut Battery tie down M6 Nut Tie down hooks Quantity 4 4 4 4 4 1 1 1 4 4 4 4 4 1 2 2 Part Number CFA6500CXE CFA6500CXE17 CFA6500CXE18 CFA6500CXE19 CFA6500CXE20 CFA6500CXE21 CFA6500CXE22 CFA6500CXE23 CFA6500CXE24 CFA6500CXE25 CFA6500CXE26 CFA6500CXE27 CFA6500CXE28 CFA6500CXE29 CFA6500CXE30 CFA6500CXE31 C...

Page 24: ...d bracket 46 Bolts 47 Throttle cable 48 M8 x 40 Bolt 49 M8 Nut 50 Bracket 51 Bracket 52 Rubber insulator 1 2 1 1 1 1 1 1 2 2 2 2 1 4 4 4 4 4 4 4 1 4 2 2 2 2 2 1 1 4 1 4 4 2 1 2 CFA6500CXE33 CFA6500CXE34 CFA6500CXE35 CFA6500CXE36 CFA6500CXE37 CFA6500CXE38 CFA6500CXE39 CFA6500CXE40 CFA6500CXE41 CFA6500CXE42 CFA6500CXE43 CFA6500CXE44 CFA6500CXE45 CFA6500CXE46 CFA6500CXE47 CFA6500CXE48 CFA6500CXE49 CF...

Page 25: ...ut Bolt Bolt Large Nut Current Adjusting Switch 3 prong Socket Bolt Electric panel bolt Electric Panel Starter switch Large nut Oil alert lamp Quantity 1 1 1 2 1 2 2 1 2 6 6 1 1 6 1 Part Number CFA6500CXE CFA6500CXE69 CFA6500CXE70 CFA6500CXE71 CFA6500CXE72 CFA6500CXE73 CFA6500CXE74 CFA6500CXE75 CFA6500CXE76 CFA6500CXE77 CFA6500CXE78 CFA6500CXE79 CFA6500CXE80 CFA6500CXE81 CFA6500CXE82 CFA6500CXE83 ...

Page 26: ...00CXE94 CFA6500CXE95 Table 5 4 Please refer to figure 5 4 Number Part Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Front end cover Diode M4 x 8 Bolt Fan Blade Bearing Rotor Unit Center bolt Motor cover Stator Long bolt Capacitor Wiring Seat M5 x 15 Bolt Stator Unit Dust Cover Quantity 1 2 2 1 1 1 1 1 1 4 1 1 6 1 1 Part Number CFA6500CXE CFA6500CXE96 CFA6500CXE97 CFA6500CXE98 CFA6500CXE99 CFA650...

Page 27: ... flat washer 6 Fuel tank lining Shock absorbing gasket Fuel tank M6 Nut O ring seal Fuel tank filter O ring gasket Fuel filter cover Cover Quantity 1 1 1 2 1 4 4 4 4 1 4 1 1 1 1 1 Part Number CFA6500CXE CFA6500CXE 111 CFA6500CXE112 CFA6500CXE113 CFA6500CXE114 CFA6500CXE 115 CFA6500CXE116 CFA6500CXE117 CFA6500CXE 118 CFA6500CXE119 CFA6500CXE120 CFA6500CXE121 CFA6500CXE122 CFA6500CXE123 CFA6500CXE12...

Page 28: ...uel line Fuel inlet pipe High pressure fuel pump High pressure fuel pipe Fuel injector Overfill tube Fuel overfill pipe 1 2 1 1 1 1 2 1 CFA6500CXE127 CFA6500CXE128 CFA6500CXE129 CFA6500CXE130 CFA6500CXE 131 CFA6500CXE132 CFA6500CXE133 CFA6500CXE134 28 ...

Page 29: ...Power America with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER Initial User To process a warranty claim on this product DO NOT return item to the retailer The product must be evaluated by an Authorized Warranty Service Center For the location of th...

Page 30: ...quired oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by All Power America which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s Warranty if any will a...