Allen-Bradley ProcessLogix 1757-SRM, Installation Instructions Manual

Page 1: ...dule into the ProcessLogix or ControlLogix Redundant chassis pair Topic Page About This Publication 1 Important User Information 2 Environment and Enclosure 4 Prevent Electrostatic Discharge 5 Europea...

Page 2: ...icular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with r...

Page 3: ...temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes...

Page 4: ...esigned for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitab...

Page 5: ...ot touch connectors or pins on component boards Do not touch circuit components inside the equipment Use a static safe workstation if available Store the equipment in appropriate static safe packaging...

Page 6: ...n of Category 3 equipment intended for use in potentially explosive atmospheres given in Annex II to this Directive Compliance with the Essential Health and Safety Requirements has been assured by com...

Page 7: ...module See Prevent Electrostatic Discharge on page 5 understand redundant systems and redundant media For additional information see the ControlLogix Redundancy System User Manual publication 1756 UM5...

Page 8: ...ule you must install and connect a ControlLogix chassis and power supply Chassis Type series B Chassis Installation Instructions 1756 A4 Publication 1756 IN080 1756 A7 1756 A10 1756 A13 1756 A17 1757...

Page 9: ...B ATTENTION To comply with UL restrictions the relay terminals must be powered from a source compliant with Class 2 To comply with the CE Low Voltage Directive LVD the relay terminals must be powered...

Page 10: ...tch primary and secondary redundant control chassis with all modules in the exact same order slot for slot firmware revisions of all module partners Chassis Type series B Recommended Slot Locations fo...

Page 11: ...For additional information see the Redundancy Module Cable Installation Instructions publication 1757 IN014 ATTENTION If you are adding redundancy to an already operational ProcessLogix or ControlLogi...

Page 12: ...han or equal to 7 dB at 1300 nm wavelength limit total cable length to less than or equal to 4 km 2 49 mi use high quality 62 5 125 micron multi mode fiber optic cable use professionally installed SC...

Page 13: ...RNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or th...

Page 14: ...lose to the end of the insulation of the wire as possible Use the ferrite core manufactured by Steward part number 28A2029 0A0 2 Connect the optional field wiring to the separable terminal block conne...

Page 15: ...hen the relay is energized These are the user relay contact ratings Maximum Switching Voltage 30V dc Maximum Switching Current 100 mA Chassis Ground Terminal Terminal 3 is connected to chassis ground...

Page 16: ...ach RS232 signal The external power supply output should not exceed the ratings of the external switchbox coil ATTENTION The line voltage source for the external dc power source to the SRM Relay Termi...

Page 17: ...erial Port Line Voltage Primary Chassis Secondary Chassis 1757 SRM B Module User Relay RS232 Device External Power Source Chassis Ground Terminal Coil External Switchbox One Switch per Signal Line NO...

Page 18: ...are to the module For additional information on identifying and upgrading your 1757 SRM module see the ControlFLASH Firmware Upgrade Kit Quick Start publication 1756 QS105 6 Verify that the module dis...

Page 19: ...imary chassis The 1757 SRM module will display PRIM on the module s four character display to acknowledge that this chassis is the primary control chassis IMPORTANT If the flash upgrade is disrupted c...

Page 20: ...the System When you first apply power to the designated primary and secondary chassis the redundant system will begin to qualify them During qualification the primary modules are compared with the se...

Page 21: ...ock Begin search for other module Major Unrecoverable Fault State display Exxx 1757 SRM module reports faults and status via Health Status four character display and or backplane 1757 SRM module deact...

Page 22: ...s If you would lose control of the process by removing power to the chassis then do not cycle power the chassis The module can be removed from the chassis and reinserted WARNING When you insert or rem...

Page 23: ...IN092E EN P November 2007 Remove or Replace the Module 1 Push on upper and lower module tabs to disengage them 2 Slide the module out of the chassis IMPORTANT If you want to resume system operation wi...

Page 24: ...test at startup Resolving transition state DISQ Disqualified secondary chassis SYNC Qualified secondary chassis PRIM Primary chassis BOOT Boot mode awaiting further instructions ERAS Boot mode erasing...

Page 25: ...d The 1757 SRM module has experienced a critical failure Flashing red The 1757 SRM module is experiencing an NVS update The 1757 SRM module has experienced a noncritical failure The 1757 SRM module ha...

Page 26: ...assis state is in a primary state Fault Type Description Minor Recoverable The fault does not stop redundancy operations and provides you with a recovery mechanism The 1757 SRM module may clear some m...

Page 27: ...ion log error No action is required COMM RSRC ERR Communication resource error Reset the 1757 SRM module COMM RSRC ERR PRT1 Port1 Communication resource error on Backplane Reset the 1757 SRM module an...

Page 28: ...R Operating system error Replace the 1757 SRM module RM PWR DOWN 1757 SRM module Power Down Module detected a DC_Fail condition Check the other modules in the rack USR BOOT No firmware application on...

Page 29: ...tions in which the error was detected x3 The specific error Range Subsystem Range Subsystem E 0 _ _ Backup Control Object E A _ _ RM State Machine E 1 _ _ OS Board Support Package E B _ _ Event Log De...

Page 30: ...er words will be displayed Specifications System Redundancy Module Series B 1757 SRM Recovery Instruction Code Description RPLC MOD Replace the module RSET MOD Reset the module REMV MOD Remove the mod...

Page 31: ...ical To comply with UL restrictions the Relay Terminals must be powered from a source compliant with Class 2 To comply with the CE Low Voltage Directive LVD the Relay Terminals must be powered from a...

Page 32: ...st Db Unpackaged Damp Heat Vibration IEC 60068 2 6 Test Fc Operating 2 g 10 500 Hz Shock nonoperating IEC 60068 2 27 Test Ea Unpackaged Shock 50 g Shock operating IEC 60068 2 27 Test Ea Unpackaged Sho...

Page 33: ...p A B C D Hazardous Locations See CSA File LR69960C FM FM Approved Equipment for use in Class I Division 2 Group A B C D Hazardous Locations CE European Union 2004 108 EC EMC Directive compliant with...

Page 34: ...ia Redundancy Module Cable Installation Instructions publication 1757 IN014 Contains information on how to install redundancy module cables for communication between 1757 SRM modules ControlFLASH Firm...

Page 35: ...ProcessLogix and ControlLogix System Redundancy Module 35 Publication 1757 IN092E EN P November 2007...

Page 36: ...rst 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running...