Allied Leister GEOSTAR G5, Manual

Page 1: ...GEOSTAR G5LQS G5 G7 LQS G7 Leister Technologies AG Galileo Strasse 10 6056 Kaegiswil Switzerland 41 41 662 74 74 leister leister com www leister com English ...

Page 2: ...s 16 8 1 Function description 19 8 2 Speed and temperature setting before welding 19 8 3 Setting the speed and temperature during welding 20 8 4 Starting the device 21 8 5 Welding process 22 8 6 Switching off the device 22 8 7 Display of day s distance 23 8 8 Deleting the day s distance 24 8 9 Key lock 24 8 10 Recipe selection 24 8 11 Entering names or passwords 25 8 12 Defining recipes 25 9 Power...

Page 3: ... and myLeister can be found at www leister com GEOSTAR G5 LQS G5 Material Material thickness reference value Copper PE HD PE LD PP TPO FPO 0 8 3 0 mm Steel PVC P 0 8 3 0 mm GEOSTAR G7 LQS G7 Material Material thickness reference value Copper PE HD PE LD PP TPO FPO 1 0 3 0 mm Steel PVC P 1 0 3 0 mm GEOSTAR G5 LQS G5 GEOSTAR G7 LQS G7 Wedge welder The GEOSTAR G5 G7 with and without LQS is designed f...

Page 4: ... a well ventilated area 2 Important safety instructions Risk of burning Do not touch the hot wedge when hot The device should always first be allowed to cool down Do not touch moving parts There is a risk of inadvertently becoming caught and being pulled in Do not wear loose articles of clothing such as scarves or shawls Tie up long hair or protect it by wearing headgear If the device is being use...

Page 5: ...ower cord kg lbs 16 4 36 2 17 7 39 Mark of conformity Protection class I Device G5 G7 Welding wedge length mm 90 130 Width of welding wedge mm 50 50 Weld seam width mm 2 15 We reserve the right to make technical changes Additional versions upon request Connection voltage cannot be switched Suitable transport equipment must be used to transport the machine The welding wedge 5 must be cooled down fo...

Page 6: ...per 15 Contacting system lower 16 Upper drive pressure roller 17 Lower drive pressure roller 18 Track roller front 19 Setting screw contacting system lower 20 Locking screw contacting system lower 21 Welding wedge locking screw 22 Swivel head 5 Device description Operating unit 3 For switching the GEOSTAR wedge welder on off e Drive The e Drive is used as the navigator It has two functions Rotate ...

Page 7: ... the tolerance range LED continuously green Heating is switched on Temperature is within the tolerance range If during operation a warning message occurs in the Status display area 2 36 or if there is an error message in the working display 34 then this will be displayed as followed LED flashes red Warning message for the heating See warning and error message LED continuously red Error message for...

Page 8: ...rent selection function display Current selection Set up menu Up 27 Down 28 Changes the position within the working display Switches from function display to working display Changes the position within the Setup menu Heating On Off 29 Switched heating on off Switched heating on off No function Drive On Off 30 Switches drive on off Switches drive on off No function Press e Drive 32 Set value is ado...

Page 9: ...dit the selected item Reset settings or hour counter Function display 33 Name of the saved value Profile currently selected If profile names consist of more than 6 characters the first 6 characters are shown first followed by the remaining characters 230 V Network voltage currently present on the mains plug Undervoltage Overvoltage Heating only with activated heating Warning present see Chap Warni...

Page 10: ...setpoint shown on the progress bar has not yet been reached too cold The flashing value is the actual value The value next to the progress bar is the setpoint 390 C 380 The arrow pointing downward and the progress bar indicate that the setpoint shown on the progress bar has not yet been reached too hot The flashing value is the actual value The value next to the progress bar is the setpoint 385 C ...

Page 11: ... ues are displayed in the start display The heating is not yet switched on All setpoint values can be set Welding startup display Display during the heating process Recipe selection Select a recipe that you have defined The process of selecting a recipe is described in detail in the Chapter Load recipes Setting In the basic setting you can save recipes and ac cess the standby function and transmis...

Page 12: ...The value slow fast must match the sprocket wheel arrangement in the gear box Chapter Change gear speed Show Duty Info Hours Drive Current running time of the drive Hours Heating Current running time of the heater Hours Machine Current running time of the machine Day Distance Currently traveled distance can be reset Total Distance Total distance traveled Show General Info Firmware HMI Software ver...

Page 13: ...l be deleted Settings that have been changed via the Setup menu will be reset to the factory settings Machine Setup Unit Adjusting the unit used metric imperial Unit Speed Adjusting the LCD contrast Unit Heat Adjusting the background illumination of the display Unit Force Adjusting the background illumination of the key board Application Mode If Application Mode is activated then more detailed inf...

Page 14: ...unction of welding data recording Using the LQS and myLeister app the drive speed the hot wedge temperature and the joining force are recorded during welding over the welding seam length at the specified distance interval You can find more information in the corresponding operating instructions LQS myLeister at www leister com um geostarg5g7 ...

Page 15: ... recommends using portable power generators with inverter technology The hot wedge welding machine may only be switched on and off when the generator is running otherwise the electronic components may be damaged Overlap width max 150 mm Sealing sheets must be clean and dry between the overlaps and on the upper and lower side The wedge welder can be placed in three different positions during interr...

Page 16: ...um opening using the welding force adjustment ring 8 B While unclamped detach the lower contacting system locking screw 20 Screw the lower contacting system setting screw 19 a sufficient distance away from the welding wedge 5 using a 4 mm socket wrench CAUTION The welding wedge is set to 2 mm membranes in the factory settings The welding wedge 5 must be cooled down for adjustment purposes Danger o...

Page 17: ...onnect the GEOSTAR to the mains and switch on the main switch 2 Press the locking clamping lever 10 and swing the clamping lever 7 upwards until the locking clamping lever engages 10 Use your other hand to accomplish this by holding the automatic welder firmly by the handle 11 Rotate the welding force adjustment ring 8 while open until the welding force on the operating unit 3 matches the desired ...

Page 18: ...er contacting system setting screw 19 once in the direction of the welding wedge 5 so that the upper contacting system 14 is pre tensioned F The lower contacting system setting screw 19 must be locked with the lower contacting system locking screw 20 G Press the locking clamping le ver 10 and swing the clamping lever 7 upwards until the locking clamping lever 10 engages Use your other hand to acco...

Page 19: ...and electronically controlled The speed can be set in 0 1 m min increments The closed loop system is designed in such a way that the respective welding speed load that has been set remains independently constant The transmission of force to the upper and lower drive pressure rollers 16 17 takes place via a planetary gear If the drive and the welding wedge are switched off the temperature and speed...

Page 20: ...nd the speed can be modified by rotating the e Drive The speed is blocked after 5 seconds or by pressing the e Drive The speed can no longer be adjusted The Down arrow key 28 can be used to set the cursor to the heating working display and the temperature setpoint can be modified by rotating the e Drive The set value is applied immediately Speed blocked Speed unblocked Speed blocked 8 3 Setting th...

Page 21: ...ic signal is sounded and Heating on appears briefly in the display Before starting the device check the power cord the plug and the extension cable for electrical and mechanical damage Connect the device to an outlet with a protective conductor Any interruption of the protective conductor inside or outside of the device is not permitted Only use extension cables with protec tive conductors The loc...

Page 22: ...lding Release the clamping arm 4 by pressing the locking clamping lever 10 and actuating the clamping lever 7 1 cm before the end of the welding seam Use your other hand to accomplish this by holding the automatic welder firmly by the handle 11 The wedge welder can be extended Switch off the drive motor with the drive key by applying brief pressure and switch off the heating with the heating key T...

Page 23: ...es the speed to be shown again in the working display 34 The speed working display 34 is blocked during welding The speed setting is enabled by briefly pressing the e Drive Hold down the e Drive for 5 seconds The values of the day s distance and the total distance are now shown in the speed display Briefly pressing the e Drive causes the speed to be shown again in the working display 34 and the sp...

Page 24: ...Down 27 28 keys and confirmed by pressing the e Drive If during operation you change setpoints in recipes you have created the setpoints will not be saved in the recipe Every time the machine is switched on off the values defined in the recipe will reappear The currently selected recipe can be seen on the left in the status display Section 1 35 If you would like to use the last set values when you...

Page 25: ...ction 37 Symbol selection 38 Up 27 Down 28 Vertical character selection Rotate e Drive 32 Horizontal character selection Horizontal symbol selection Press e Drive 32 Confirm the selected characters Confirm the selected symbols Change between upper and lower case Move the cursor position to enter the name Insert a blank space Delete one character the character to the left of the cursor Select this ...

Page 26: ... rotating the e Drive and confirm this selection by pressing the e Drive The recipe has now been successfully saved Editing an existing recipe In the working display 34 set the desired setpoints for the temperature and speed with the e Drive In the function display 33 use the e Drive to select the Settings menu and confirm this by press ing the e Drive In the Setup menu select the Save recipe opti...

Page 27: ...rt display appears on the display The device is not in the welding process The device starts up and the start display appears on the display The chassis height can be increased or reduced by adjusting the track rollers at the front 18 and rear 12 A Undo and remove the cylinder screws 39 with a socket wrench wrench size 5 mm B Set the front roller holder 40 and the rear roller holder 41 to the desi...

Page 28: ...arge sprocket wheel 47 together with the chain 48 from the shafts C Rotate the large sprocket wheel 47 and the small sprocket wheel 46 with the chain 48 by 180 and slide back onto the shafts Mount the cylin der screws 44 with the disks 45 and tighten with a torque of 6 Nm The machine has less feeding force smaller torque at the fast gear level Risk of burning Before dismantling it must be ensured ...

Page 29: ...m the setting Afterwards select Gear Ratio Drive by rotating the e Drive and confirm Rotate the e Drive to select slow or fast and confirm by press ing the e Drive In the function display 33 use the e Drive to select the symbol Return to working display D Mount the transmission cover 43 with the countersunk screws 42 ...

Page 30: ...ressure roller 4 Parallel key Dismantling the upper drive pressure roller 16 Sequence no 1 8 Assembling the upper drive pressure roller 16 Reverse sequence no 8 1 1 Countersunk screw 2 Protective plate swivel head 3 Grub screws 4 Axle 5 Retaining ring 6 Pressure roller 7 Drive shaft upper 8 Parallel key Risk of burning Before dismantling it must be ensured that the welding wedge has cooled down th...

Page 31: ...e plug 13 from the device B Loosen the welding wedge locking screw 21 with the socket wrench wrench size 5 mm C Loosen the cylinder screws 50 with the socket wrench wrench size 5 mm Pull off the welding wedge unit towards the rear D Move the new welding wedge 5 inward into the guide 51 E Tighten the welding wedge locking screw 21 F Tighten the cylinder screws 50 with 8 8 Nm G Insert the welding we...

Page 32: ...r cord 1 from the mains Contact a Leister service center Type of message Display Error code warning message Error description Ambient Temperature Ambient temperature is too high Undervoltage Undervoltage Overvoltage Overvoltage Max Force Exceeded Max clamping force exceeded Drive Overcurrent Current limitation Error 0001 XXXX Device has overheated Allow the device to cool down Error 0002 XXXX Over...

Page 33: ...y to authorized Leister Service Centers These guarantee a professional and reliable repair service within 24 hours with original spare parts in accordance with circuit diagrams and spare parts lists If the display Maintenance servicing appears after the wedge welder device is switched on the wedge welder should be checked by an authorized Leister service center The drive unit has reached 800 opera...

Page 34: ...ith household refuse Electrical appliances accessories and packaging should be recycled in an environmentally friendly manner When you are disposing of our products please observe the national and local regulations 20 Disposal UK Declaration of Conformity Leister Technologies AG Galileo Strasse 10 6056 Kaegiswil Switzerland confirms that this product in the model made available for purchase fulfil...

Page 35: ...nt delivery or repair Other guarantee or warranty claims are excluded within the framework of mandatory law Damage resulting from natural wear overload or improper handling is excluded from the warranty Heating elements are excluded from warranty obligations or guarantees Guarantee or warranty claims cannot be asserted for devices that have been converted or changed by the purchaser or for which n...