Alpego T10 Series, Manual Of Use And Maintenance

Page 1: ... D07666 12 da matr 33930 EN MANUAL OF USE AND MAINTENANCE a matr Copyright 2009 by Alpego srl All rights reserved Any reprinting or unauthorized use without the written permission of Alpego srl is expressly prohibited GB ...

Page 2: ... the product and to maintain top quality in this respect please do not hesitate to contact us should the need arise WATCH OUT FOR THE TRIANGLE IT MEANS DANGER THE DEFINITION MACHINE REPLACES THE COMMERCIAL DENOMINATION IN THIS MANUAL ALL DATA CONTAINED IN THIS MANUAL IS ONLY FOR INFORMATION PURPOSES AND CAN BE VARIED BY THE MANUFACTURER WHO HAS NO LIABILITY FOR TECHNICAL ERRORS OR OMISSIONS ALPEGO...

Page 3: ...haft applied to the power point of an agricultural tractor with group lifter with universal three point hitch Normal functioning of the equipment depends on the correct use and appropriate maintenance It is advisable therefore to meticulously observe the operating instructions in order to prevent any malfunction that could jeopardize normal operation and duration of the machine It is likewise impo...

Page 4: ...ne 4 2 Partially assembled machines 4 3 Hooking up to tractor and three point hitch 4 4 Connection of the P T O shaft 4 5 Verification of lifting ability and stability of the tractor 5 INSTRUCTIONS FOR THE USE 5 1 Regulation of working depth 5 2 Hammer blades Blades 5 3 Moving 5 4 Use of the deflecting tailgate TR26 5 5 Usage 5 6 Useful suggestions 5 7 Unhitching 5 8 Storing the machine in off sea...

Page 5: ...ng documentation must be delivered with the machine Manual for the use and maintenance Declaration of CE conformity Manual for the use and maintenance of the P T O shaft 1 3 GUARANTEE On delivery check that machine and accessories have not been damaged during transportation and that accessories are intact and complete Any claims should be sent in writing to our authorized dealer within 8 days from...

Page 6: ...Quality of cut depends on the high speed rotation of the rotor placed on the opposite direction of the tractor 2 2 SHREDDER COMPONENTS 1 SUPPORT HOOK FOR P T O SHAFT 2 UPPER THREE POINT HITCH 3 THREE POINT HITCHES CHASSIS 4 OVERDRIVE UNIT 5 SPECIFICATION PLATE 6 OVERDRIVE TRANSMISSION 7 SIDE TRANSMISSION GUARD 8 SIDE SKIDS 9 FRONT PROTECTION BANDS CHAINS 10 LOWER THREE POINT HITCH 11 P T O SHAFT C...

Page 7: ...170 190 210 Three point hitch category 0 I P t o speed RPM 540 Peripheral rotor Speed m s Rotor speed RPM 2840 Transportation position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRAULIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC BX Height of cut regulation MECHANICAL MANUAL SKIDS WHEELS ROLLER Side move regulation PERPENDICULAR TO THE TRACTOR ATTACHED TO THE H...

Page 8: ...y l Il P t o speed RPM 540 Peripheral rotor Speed m s Rotor speed RPM 2840 Transportation position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRAULIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC BX Height of cut regulation MECHANICAL MANUAL SKIDS WHEELS ROLLER Side move regulation PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRAULIC HITCH Multiplier ratio 1 2 ...

Page 9: ...g 277 312 327 350 372 Three point hitch category I P t o speed RPM 540 Peripheral rotor Speed m s 43 Rotor speed RPM 2 140 Transportation position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRAULIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC SPB Height of cut regulation MECHANICAL MANUAL SKIDS WHEELS ROLLER Side move regulation MECHANICAL HYDRAULIC Multiplier r...

Page 10: ...385 425 Three point hitch category I P t o speed RPM 540 Peripheral rotor Speed m s 43 Rotor speed RPM 2 140 Transport position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRAULIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC SPB Regulation height of cut MECHANICS MANUAL SKIDS WHEELS ROLLER Side move regulation MECHANICAL HYDRAULIC Multiplier ratio 1 3 1 3 1 3 1 3...

Page 11: ...0 440 480 500 Three point hitch category II P t o speed RPM 540 Peripheral rotor Speed m s 43 5 Rotor speed RPM 2 130 Transportation Position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRAULIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC SPB Regulation height of cut MECHANICAL MANUAL SKIDS WHEELS ROLLER Side move regulation MECHANICAL HYDRAULIC Multiplier ratio ...

Page 12: ...0 Optional 1000 Peripheral rotor Speed m s 46 1 44 5 Rotor speed g min 2132 1934 Transportation position PORTATO AL SOLLEVATORE TRASVERSALMENTE Primary transmission ALBERO CARDANICO Secondary transmission A CINGHIE SEZ SPB Height of cut regulation MECCANICA MANUALE SLITTE RUOTE RULLO Side move regulation MECCANICA IDRAULICA Multiplier ratio 1 3 1 3 1 3 1 3 1 3 1 1 47 Upper pulley diameter mm 250 2...

Page 13: ...000 540 Optional 1000 Peripheral rotor Speed m s 49 3 46 1 44 5 Rotor speed g min 2280 2132 1934 Transportation position PORTATO AL SOLLEVATORE TRASVERSALMENTE Primary transmission ALBERO CARDANICO Secondary transmission A CINGHIE SEZ SPB Height of cut regulation MECCANICA MANUALE SLITTE RUOTE RULLO Side move regulation IDRAULICA Multiplier ratio 1 3 1 3 1 3 1 1 47 Upper pulley diameter mm 190 250...

Page 14: ... speed RPM 1 920 Transportation position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRALIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC SPB Height of cut regulation MECHANICAL MANUAL SKIDS BACK ROLLER Side move regulation MECHANICAL HYDRAULIC Multiplier ratio 1 1 92 1 1 92 1 1 92 Upper pulley diameter mm 250 250 250 Lower pulley diameter mm 250 250 250 Rotor dia...

Page 15: ...Peripheral rotor Speed m s 48 Rotor speed RPM 1 950 Transportation position PERPENDICULAR TO THE TRACTOR ATTACHED TO THE HYDRALIC HITCH Primary transmission P T O SHAFT Secondary transmission WITH BELTS SEC SPB Height of cut regulation MECHANICAL MANUAL SKIDS WHEELS ROLLER Side move regulation CENTRAL FIXED DRAUGHT Back hatch 3 POSITIONS Multiplier ratio 1 1 56 Upper pulley diameter mm 280 Lower p...

Page 16: ...30 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR15 140 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR15 150 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR15 160 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR15 180 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR20 110 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR20 120 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR20 140 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR20 160 A5 900 1 3 8 z 6 1 3 8 z 6 M06950 TR20 180 A5 900 1 3...

Page 17: ...eople or animals to approach this range turf and stones can be thrown out by the machine It is absolutely forbidden to work in the area between the tractor and the machine operating the external commands of the hydraulic hoisting unit Remain seated on the driver seat of the tractor dismount only when the power unit of the tractor is disconnected and the parking brake of the tractor is pulled up Du...

Page 18: ...on both during transportation and during operation Installation and dismantling of the P T O shaft must always be performed when the motor is turned off It is important to install and remove the P T O shaft properly both to from the power unit of the machine and to from the P T O of the tractor Before starting up the power unit make sure that there are no people or animals in the area you are work...

Page 19: ...ion and safety of the machine can happen Obey the recommended oils conformity Before operating on the machine disconnect the tractor power unit pull up the parking brake of the tractor stop the motor remove the ignition key from the control panel and verify that no other people get on the tractor cabin Before cleaning and lubricating the P T O shaft disconnect the power unit stop the motor pull up...

Page 20: ...rom the limits tractors 3 4 CLOTHING Always wear protective equipments without dangling ends that could get caught in rotating parts Take off watches rings necklaces etc that could constitute the same danger Gather up long hair If required by your country rules you must wear relevant protective equipments glasses gloves helmet shoes bonnets mask etc 3 5 ECOLOGY The laws of your country for the pro...

Page 21: ...g tailgate can be adjusted at Position 1 Deflector lifted Position 2 turbo Deflector lowered Posizione 3 turbo pick Deflettore lowered rastrelli a filo terreno e rullo arretrato 3 7 NOISE LEVEL If the tractor is equipped with a cabin the noise level will depend on the sound proofing level of the cabin If the tractor is not equipped with a cabin or if windows are kept open during operation in case ...

Page 22: ...uctions To determine the correct tractor machine relative position place the tractor away from the machine at a distance where the P T O joint is extended for 5 10 cm from maximum closure position At this point you can proceed as follows 1 Place the lifting bars of the lifter into the coupler heads A B C see figure below Put the pivot into its corresponding hole and fasten properly with the snap i...

Page 23: ...5 TRACTOR LIFTING ABILITY AND STABILITY CHECK Whenever an extra tool is coupled with a tractor according to public road rules and regulations this becomes an integral part of the tractor stability could be altered causing difficulty when driving and operating it Coupling of a machine with a tractor involves a different distribution of the weights on the axes It is recommended therefore to add spec...

Page 24: ... to lengthen or to shorten threed point connecting rod of the tractor adjust the height and position the machine parallel to the ground HAMMERS BLADES The blades that come with the machine can work on grounds with normal characteristics Check daily the state and condition of blades If one of them should accidentally bend or break it must be immediately replaced by a new one The new blade must be p...

Page 25: ...t hole Hook the machine to the tractor SHIFTING WITH A CRANK Shifting is easier when the machine is at a halt and not coupled with the tractor This can be done by using the crank that comes with the machine rotate until reaching correct position see fig below remove the crank hook the machine to the tractor HYDRAULIC SHIFTING It can be easily done with the machine hooked to the tractor Connect the...

Page 26: ...r so they are mulched again This position is recommended for mulching prunings and other hard but dry materials POS 3 TURBO PICK ONLY FOR TR36 LOWERED REAR GATE RAKES In this position the mulched goods are conveyed toward the rotor to be mulched again The rear rakes supplied on request as an option help to lift the woody material from the ground thereby making the mulching more effective The follo...

Page 27: ... risk and or damaged 5 7 UNHOOKING OF MACHINE To unhook the machine off the tractor do as follows disconnect the power unit of the tractor lower machine onto the ground turn off the motor and pull up parking brake release the P T O shaft from the power unit of the tractor and fasten it to its corresponding hook adjust the supports before releasing machine unhook fasteners and perform procedures de...

Page 28: ...flaps out of shape 1 machine has been lowered over the material from an unsuitable height transportation position machine must be placed at working position before being lowered into the material to be cut up Excessive belts wear and tear 1 Wrong tension of belts Adjust tension 2 Wrong levelling of transmission pulleys check tension Damage of transmission devices 1 the machine has been started up ...

Page 29: ...g the tension of the transmission belts the tractor must be turned off remove the bolts which are fixed to protection carter open the carter pulling it outwards to check the tension you have to press strongly with a weight of 6 kg on the belt in the middle part between the two pulleys to make a slight change on the single belt s shape of about 1 cm loosen the bolts keeping the overdrive multiplier...

Page 30: ...e of more severe conditions maintenance operations must definitely be increased Before pouring grease into the lubricators it is necessary to clean the lubricators properly to prevent mud dust or other objects from getting mixed with the grease and ruining the lubrication effect When changing the oil it is necessary to keep using the same type of oil When using the machine for the first time check...

Page 31: ...6 MAINTENANCE ...

Page 32: ...6 140 240 L 0 7 TR36 280 L 1 2 TR46 L 1 2 OIL for special working conditions Outside temperature Working temperature Oil viscosity index of alternative product International specifics Reference 25 45 C 110 C SAE 80W 140 as per SAE J306 synthetic bases Group III IV API GL 5 API MT 1 SAE J2360 Pakelo Global Tranmission TS SAE 80W 140 35 45 C SAE 75W 140 as per SAE J306 synthetic bases Group III IV A...

Page 33: ...ine can be delivered with different accessories since every tool has a different weight the weight of the machine can vary and therefore it is strongly advised to verify that the stability of the tractor is never compromised ...

Page 34: ...ES PIECES DE RECHANGE ORIGINALES IMMER DIE ORIGINAL ERSATZTEILE VERWENDEN USE ALWAYS ORIGINAL SPARE PARTS ALPEGO s r l Via Torri di Confine 6 36053 GAMBELLARA VICENZA ITALY tel 0444 646100 fax 0444 646199 E mail info alpego com Internet www alpego com ...