Alto-Shaam 7.14ESG Over, Installation Manual

Page 1: ...i n a t i o n O v e n S t e a m e r MN 28676 08 08 W16 4 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY WEBSITE www alto shaam com P R I N T E D I N U S A INSTALLATION ...

Page 2: ...ments 11 Positioning Requirements 12 Ventilation Specific Requirements 13 Electrical Requirements 14 Drip Tray Installation 15 Mobile Equipment Restraint 15 Gas Supply Specifications 16 Gas Pressures 16 Gas Connection 17 Gas Leak Testing 19 Gas Exhaust 19 Water Quality Requirements 20 Water Connection 21 Water Filtration System 22 Water Drainage 23 Installation Checklist 24 Error Codes Control Res...

Page 3: ...n the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model num...

Page 4: ... minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored C A U T I O N Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored D A N G E R Used to indicate the presence of a hazard that WILL cause severe personal injury d...

Page 5: ... 33543 SCALE FREE CE 27889 CITRUS BASED NON CORROSIVE DELIMING PRODUCT CASE FOUR 4 LB BOTTLES 4 LB BOTTLE MAKES 10 GALLONS SERVICE START UP CHECK SPECIFY AS REQUIRED AVAILABLE THROUGH AN ALTO SHAAM FASTEAM CENTER Computer Software Options 5005676 Not available on S Control Models REFER TO HACCP SPECIFICATION SHEET 9015 FOR APPLICABLE PART NUMBERS HACCP Documentation HACCP Documentation with Kitche...

Page 6: ...REQUIREMENTS Oven must be installed level Hood installation Water supply shut off valve and back flow preventer Alternate burner orifice is required for installation sites at elevations of 3 000 feet 914m above sea level 5 1 2 140mm Steam Vent Top Untreated Water Intake Bottom Treated Water Intake Bottom Electrical Connection Bottom Gas Connection Bottom 2 50mm 47 5 16 1201mm 42 1 16 1068mm 40 1 8...

Page 7: ...ENDED 20 508mm FROM HEAT PRODUCING EQUIPMENT RIGHT 4 102mm TOP 20 508mm FOR AIR MOVEMENT BACK 4 102mm BOTTOM 5 1 8 130mm FOR LEGS COUNTER TOP INSTALLATIONS MUST MAINTAIN 4 102mm MINIMUM CLEARANCE FROM THE COUNTER SURFACE GAS REQUIREMENTS CONNECTED ENERGY LOAD 68 000 Btu hr HOOK UP 3 4 NPT MINIMUM CONNECTED PRESSURE 5 5 W C Natural Gas 9 W C Propane MAXIMUM CONNECTED PRESSURE 14 W C GAS TYPE MUST B...

Page 8: ...NCE REQUIREMENTS LEFT 6 152mm PLUS SERVICE ACCESS 18 457mm RECOMMENDED 20 508mm FROM HEAT PRODUCING EQUIPMENT RIGHT 4 102mm TOP 20 508mm FOR AIR MOVEMENT BACK 4 102mm BOTTOM 5 1 8 130mm FOR LEGS COUNTER TOP INSTALLATIONS MUST MAINTAIN 4 102mm MINIMUM CLEARANCE FROM THE COUNTER SURFACE GAS REQUIREMENTS CONNECTED ENERGY LOAD 91 000 Btu hr HOOK UP 3 4 NPT MINIMUM CONNECTED PRESSURE 5 5 W C Natural Ga...

Page 9: ...EARANCE REQUIREMENTS LEFT 6 152mm PLUS SERVICE ACCESS 18 457mm RECOMMENDED 20 508mm FROM HEAT PRODUCING EQUIPMENT RIGHT 4 102mm TOP 20 508mm FOR AIR MOVEMENT BACK 4 102mm BOTTOM 5 1 8 130mm FOR LEGS GAS REQUIREMENTS CONNECTED ENERGY LOAD 105 000 Btu hr HOOK UP 3 4 NPT MINIMUM CONNECTED PRESSURE 5 5 W C Natural Gas 9 W C Propane MAXIMUM CONNECTED PRESSURE 14 W C GAS TYPE MUST BE SPECIFIED ON ORDER ...

Page 10: ...or 60 Hz CLEARANCE REQUIREMENTS LEFT 6 152mm PLUS SERVICE ACCESS 18 457mm RECOMMENDED 20 508mm FROM HEAT PRODUCING EQUIPMENT RIGHT 4 102mm TOP 20 508mm FOR AIR MOVEMENT BACK 4 102mm BOTTOM 5 1 8 130mm FOR LEGS GAS REQUIREMENTS CONNECTED ENERGY LOAD 105 000 Btu hr HOOK UP 3 4 NPT MINIMUM CONNECTED PRESSURE 5 5 W C Natural Gas 9 W C Propane MAXIMUM CONNECTED PRESSURE 14 W C GAS TYPE MUST BE SPECIFIE...

Page 11: ...QUIREMENTS LEFT 6 152mm PLUS SERVICE ACCESS 18 457mm RECOMMENDED 20 508mm FROM HEAT PRODUCING EQUIPMENT RIGHT 4 102mm TOP 20 508mm FOR AIR MOVEMENT BACK 4 102mm BOTTOM 5 1 8 130mm FOR LEGS GAS REQUIREMENTS CONNECTED ENERGY LOAD 190 000 Btu hr HOOK UP 3 4 NPT MINIMUM CONNECTED PRESSURE 5 5 W C Natural Gas 9 W C Propane MAXIMUM CONNECTED PRESSURE 14 W C GAS TYPE MUST BE SPECIFIED ON ORDER WATER REQU...

Page 12: ...y with the National Fuel Gas Code ANSI Z223 1 latest edition In Canada the appropriate code is the Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B Adherence to code by a qualified installer is essential for the following Gas Plumbing Gas Appliance Installation Commercial Cooking Ventilation Water and Plumbing and OSHA Regulations D A N G E R IMPROPER INSTALL...

Page 13: ...at the unit is level It is strongly recommended that table top models be mounted on a factory supplied stand or a stand that is stable open level and non combustible Recommended height is 23 inches 584mm Adjust the height of floor models for smooth access of the trolley or cart When positioning the oven observe the minimum space allocation requirements shown To insure proper operation the installa...

Page 14: ... to a 225 angle If the oven is furnished with the retractable door option allow a minimum clearance of 6 1 2 inches 165mm Allow a minimum clearance of 4 inches 102mm from the back of the oven for plumbing connections Allow a 20 inch 500mm clearance at the top of the oven for free air movement and for the steam vent s located at the top Do not install the oven adjacent to heat producing equipment s...

Page 15: ...vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust provisions shall be made to allow the flow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation IN ACCORDANCE WITH NFPA 54 COMMONWEALTH OF MASSACHUSETTS ONLY An adequate ventilation system is ...

Page 16: ... dans un receptacle adequate de prise do courant À trios branches II ne faut pas couper ou enlever une banche De cette fiche MODEL VOLTAGE PHASE CYCLE HZ AMPS KW CIRCUIT AWG 6 10esG 110 120 1 50 60 5 7 68 20 A 2 WIRE PLUS GROUND 6 10esG SK 110 120 1 50 60 9 5 1 14 20 A AWG 12 7 14esG 110 120 1 50 60 5 7 68 20 A 2 WIRE PLUS GROUND 7 14esG SK 110 120 1 50 60 9 5 1 14 20 A AWG 12 10 10esG 110 120 1 5...

Page 17: ...mplies with ANSI Z 21 69 or CAN 1 6 10m88 along with a quick disconnect device in compliance with ANSI Z21 41 or CAN 1 6 9m70 Connectors must be installed with a cable restraint to prevent excessive tension from being placed on the connector MOBILE EQUIPMENT RESTRAINT DRIP TRAY INSTALLATION The appliance is shipped without the drip tray installed This must be installed before equipment operation b...

Page 18: ...ROPERTY DAMAGE TO AVOID SERIOUS PERSONAL INJURY installation of this appliance must conform to local state and national codes the current edition of the American National Standard Z223 1 National Fuel Gas Code and all local municipal building codes In Canada installation must be in accordance with Standard CAN CSA B 149 1 and Installation Codes Gas Burning Appliances and local codes INSTALLATION R...

Page 19: ...he National Fuel Gas Code NFPA 54 and ANSI Z83 11a CSA 1 8a 2004 or latest edition In Canada installation must be in accordance with local codes CAN CGA B149 1 Installation for Natural Gas Burning Appliances and Equipment latest edition or CAN CGA B149 2 Installation for Propane Burning Appliances and Equipment latest edition The inlet supply line must be properly sized to accommodate all individu...

Page 20: ... installed to limit the movement of the appliance and prevent damage to the connector or quick disconnect An example of a restraining device would consist of a 2000 pound test stainless steel cable attached to a structural member of the kitchen wall behind the oven The means of attachment should consist of a quick connect snap so that the oven can be disconnected when the appliance must be moved a...

Page 21: ... connection When starting the oven after initial installation the gas lines must be free of air It may take up to 30 minutes to eliminate all air from the lines If after this time there is no pilot call for factory assistance GAS EXHAUST The oven is not designed for direct connection to a chimney vent system or for direct connection to a horizontal exhaust system The oven must be installed under a...

Page 22: ... Filtration System can be purchased as an option for installation on the Combitherm oven This filter when properly installed maintained and combined with the required levels of steam generating equipment maintenance will help lessen the affect water has on metal surfaces It will not however provide complete protection against all water damage from region to region Due to the complexity of water ch...

Page 23: ...i 2 8 to 6 2 bar Can manifold off of one 3 4 line REFER TO PUBLISHED SPECIFIC WATER REQUIREMENTS WATER DRAIN 1 1 2 CONNECTION WITH AIR GAP NOTE BOTH TREATED AND UNTREATED WATER CONNECTIONS MUST BE CONNECTED FOR PROPER OPERATION OF THE OVEN BOTH CONNECTIONS CAN BE TREATED WATER BUT SHOULD NEVER BE CONNECTED TO ONLY UNTREATED WATER UNIONS OR FLEXIBLE LINES SHOULD BE USED TO ALLOW FOR OVEN MOVEMENT W...

Page 24: ...mall as 1 2 micron This system also significantly reduces chlorine content to protect against corrosive chlorine compounds CombiGuard improves equipment efficiency reduces service requirements and extends the life of the Combitherm Filtration system includes one filter cartridge Additional cartridges FI 26356 can be purchased separately S H U T O F F VA LV E S H O W N I N T H E O F F P O S I T I O...

Page 25: ...rom the Combitherm oven and not more than 12 inches 305mm before an air gap NOTE In the U S A this equipment is to be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food Drug Administration FDA If several units are to be connected to one drain pipe the dimensions of the pipe mus...

Page 26: ...ftware version and record ALL BOARD CONNECTIONS TIGHT YES NO ALL FUNCTIONS LIGHT UP YES NO ALL FUNCTIONS ON CONTROL OPERATE YES NO UNIT OPERATES IN ALL MODES YES NO IF NO EXPLAIN ________________________________________ PHYSICAL CONDITION REFERENCE INSTALLATION INSTRUCTIONS FOR COMPLETE INFORMATION Bottom of oven has been checked for damage due to improper positioning on site Verify all gaskets ho...

Page 27: ...if running in any mode and the water level drops below the low level sensor Activated if in Standby mode and the water level drops below the low level sensor for 3 minutes Water supply is shut off Low water pressure Steam generator drain cap is off or loose Drain pump is not sealing Faulty or scaled water level probe Faulty or plugged solenoid valve assembly Wiring or connection issue E02 Control ...

Page 28: ... point CTC sensor is activated but 1 point CTC sensor is installed Cable connection of CTC sensor is damaged Hardware problem on control unit SM E23 Steam Gen Probe Fault ES units only Activated if the steam generator probe B 4 is interrupted ESi units only Activated if the position of personality jumper on X 3 is incorrect Activated if the position of B 4 jumper is incorrect Connection issue at B...

Page 29: ...ed when oven temperature probe N 6 measures a temperature in excess of 395 F 202 C when running in Steam or Combi mode Water supply is shut off while unit is running in Steam or Combi mode Plugged or faulty Y 1 solenoid Obstruction between Y 01 solenoid and water inlet E80 ID Error Control is unable to detect whether unit is gas or electric Connection issue at X 3 personality jumper Faulty control...

Page 30: ...E R AT I O N Error Code Display Shows ES ESi Steam Mode Combination Mode Convection Mode Retherm Mode E01 Low Water Yes No No No To 365 F No E02 Control Temp High Yes Yes Yes To 284 F To 284 F To 284 F E03 Fan Malfunction No No E04 Aux Fan Fault Yes Yes Yes To 284 F To 284 F To 284 F E11 Excess Oven Temp Yes Yes No No No No E13 Excess Steam Gen Temp Yes No No No No No E15 Excess Condensate Temp Ye...

Page 31: ...below USE OF WATER NOT MEETING ALTO SHAAM S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator The installation and use of Alto Shaam s CombiGuard Water Filtration System is highly recommended 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Oven Clea...

Page 32: ...and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BO...