Alto-Shaam HALO HEAT ED2-60, Installation Operation & Maintenance

Page 1: ...0 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com MN 28847 03 11 p r i n t e d i n u s a Heated Display Cases Full Service or Self Service Models ED2 60 ED2SYS 60 Installation Operation Maintenance ED2 60 ED2sys 60 ...

Page 2: ...ating Procedures 7 Pan Configurations 8 General Holding Guidelines 9 Care and Cleaning Cleaning and Preventive Maintenance 10 Protecting Stainless Steel Surfaces 10 Cleaning Agents 10 Cleaning Materials 10 Equipment Care 11 Clean the Probes 11 Clean Daily 11 Sanitation 12 Service Cable Replacement Kits 13 Full Assembly Counter Top 14 15 Inner Top Assembly 16 Control Assembly 17 Base Assembly 18 Wi...

Page 3: ...t the Alto Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit uNPAcKING 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and t...

Page 4: ...d that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored c AuTION Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored D ANGEr Used to indicate the presence of a hazard that WIll cause severe pe...

Page 5: ...tion of optional casters or legs LEVELING Level the appliance from side to side and front to back with the use of a spirit level We recommend checking the level periodically to make certain the floor has not shifted nor the appliance moved NOTE Failure to properly level this appliance can cause improper function Minimum clearance REQUIREMENTS Counter and table units must be mounted on legs of a su...

Page 6: ...6 1416mm 25 9 16 650mm 37 1 2 952mm 36 5 8 929mm 47 3 8 1202mm 21 5 16 540mm 47 11 16 1212mm 27 3 16 691mm ELECTRICAL PANEL ELECTRICAL OUTLET 829mm ELECTRICAL PANEL ELECTRICAL OUTLET ELECTRICAL PANEL ELECTRICAL OUTLET 100 0 44 5 16 1125mm 30 763mm 2 1 2 63mm 9 5 8 243mm 10 254mm 4 1 2 114mm 26 1 2 672mm 30 1 8 765mm 55 13 16 1416mm 96 2438mm 25 9 16 650mm 37 1 2 952mm 36 5 8 929mm m EL EL ED2SYS 6...

Page 7: ...ALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES DANGEr To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical C...

Page 8: ...th hot food Follow the operating instructions indicated on the next page of this manual DANGEr To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadia...

Page 9: ...D foods in appropriate heat tested containers are used in the self service section of the display case Do not stack food containers 5 rESET ThErMOSTAT S AS NEEDED After all products are loaded into the display case and the doors are closed it is necessary to reset the thermostat s For fully enclosed sections reset the thermostat to the number 8 setting Cases with a self service section should be m...

Page 10: ... 25 mm x 327 mm 12 1010146 5 1002619 1 1000544 8 60 MODE LS 4 pan ZOnEs fUll sIZE pan Gn 1 1 OnE Half sIZE pan Gn 1 2 OnE tHIrD sIZE pan Gn 1 3 OnE Half sIZE pan tWO tHIrDs sIZE pan Gn 2 3 OnE tHIrD sIZE pan OnE tHIrD sIZE pan OnE tHIrD sIZE pan OnE tHIrD sIZE pan OnE tHIrD sIZE pan OnE tHIrD sIZE pan OnE tHIrD sIZE pan Four 4 OnE THIRD SIzE PAnS per pan zone 60 MODELS Up to 16 One Third Size Pans...

Page 11: ...cific food product must be based on the moisture content of the product product density volume and proper serving temperatures Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product Halo Heat maintains the maximum amount of product moisture content without the addition of water water vapor or steam Maintaining maximum na...

Page 12: ...r rinsing cLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommend...

Page 13: ...ing for easier cleaning E To help maintain the protective film coating on polished stainless steel clean the exterior of the unit with a cleaner recommended for stainless steel surfaces Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel Always follow appropriate state or local health hygiene regulations regarding all applicable cleaning and sanitation requirem...

Page 14: ...eratures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a specific temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene proper handling of raw foods cooking to a ...

Page 15: ...t over tighten bulbs in their receptacles as this can cause damage to the bulb filament DANGE r DIScONNEcT uNIT FrOM POwEr SOurcE bEFOrE cLEANING Or SErVIcING CABLE HEATING SERVICE KIT NO 5009752 INCLUDES CB 3045 CABLE HEATING ELEMENT 122 FEET CR 3226 RING CONNECTOR 8 BU 3105 SHOULDER BUSHING 8 BU 3106 CUP BUSHING 8 SL 3063 INSULATING SLEEVE 8 TA 3540 HIGH TEMPERATURE TAPE 1 ROLL ST 2439 STUD 10 32...

Page 16: ...on Care Manual 14 Part numbers and drawings are subject to change without notice full assembly Front view ed2 60 shown A 1 2 29 28 25 26 24 25 27 7 5 4 6 8 10 9 11 16 15 10 10 12 19 14 13 17 18 22 20 9 23 8 31 30 DETAIL A 3 32 ...

Page 17: ...30 1 stainless steel 1011371 1 custom color 1011372 1 14 Right panel trim black OP 26661 1 stainless steel 1011371 1 custom color 1002309 1 15 Legs 4 102mm lg 2044 4 16 access cover 1010083 1 17 front trim PE 28729 1 18 left panel trim OP 26662 1 19 well wrapper 1010068 1 20 cord 7 2133mm 230V CD 33490 1 21 strain relief bushing BU 3611 1 22 end panel LH black OP 26667 1 stainless steel 5001265 1 ...

Page 18: ...1010086 1 4 hinge kit service HG 28160 1 5 lamp receptacle 230v RP 3955 8 6 inner top 1010085 1 7 outer top spot 5009427 1 6 5 4 3 2 1 11 10 9 8 7 s e r v i c e h i n g e k i t ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY 1 25 Hinge 2 7 mounting blocks 2 2 gas ram pins 2 8 hole plug 2 3 hinge pin 1 9 hinge bolt 2 4 pin plug 6 10 lock washers 2 5 lower gas ram pin 1 11 gas ram holder 2 6 mounting pin ...

Page 19: ...TEM DESCRIPTION PART No QTY 1 thermostat TT 3498 2 2 switch toggle SW 3528 2 3 fuse holder dual 15A class G FU 3772 1 4 fuse 15A class G fu 3775 2 5 terminal block modular BK 25432 1 6 control panel spot 5009420 1 7 knob thermostat KN 3473 2 8 switch rubber boot with nut SW 3905 2 9 indicator light 250V LI 3951 2 10 thermostat bezel TT 3713 2 ...

Page 20: ...bumper rail 5ft 1 52m 1011101 1 3 frame weld 5011729 1 10 bumper track 1011100 1 4 end panel RH black 1001852 1 11 end panel LH black 1001853 1 stainless steel 1002055 1 stainless steel 1002056 1 custom color 1002050 1 custom color 1002051 1 5 Legs 4 102mm lg 2044 4 12 access panel 1001858 1 6 bracket mounting leg 1001915 2 13 control panel spot assembly 5001211 1 7 front panel black 1011375 1 14 ...

Page 21: ...ED2 60 Operation Care Manual 19 ...

Page 22: ...ditional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of ab...