AMGO PRO-18A, Installation And Service Manual

Page 1: ...FOUR POST LIFT Model PRO 18A ...

Page 2: ...CONTENTS Product Features and Specifications 1 Installation Requirement 2 Steps of Installation 3 Exploded View 23 Test Run 26 Operation Instruction 27 Maintenance 28 Trouble Shooting 29 Parts List 30 ...

Page 3: ... Multiple turn plate pockets fit with different wheel base Adjustable platform and adjustable safety lock ladders Optional Jack With hand pump Air operated hydraulic pump Controlled by power unit Optional Turn plate ALIGNMENT MODEL SPECIFICATIONS Model Lifting Capacity Lifting Height Lifting Time Overall Length Inc Ramps Overall Width Width Between Columns Gross Weight Motor PRO 18A 18 000 lbs 75 ...

Page 4: ...OLS REQUIRED Rotary Hammer Drill Φ19 Carpenter s Chalk Hammer Screw Sets Level Bar Tape Measure 7 5m English Spanner 12 Pliers Wrench Set Lock Wrench 10 12 13 14 17 19 24 30 Ratchet Spanner With Socket 28 Socket Head Wrench 3 5 6 Fig 2 ...

Page 5: ...imum 3 Floors must be level and no cracks C AIR SUPPLY Air pressure requirement 0 5Mpa 0 8Mpa Air line size Φ8 Φ6 and Φ6 Φ4 D POWER SUPPLY The electrical source must be 2 0HP minimum The source cable size must be 2 5mm and in good condition of contacting with floor III STEPS OF INSTALLATION A Location of installation Check and insure the installation location concrete layout space size etc is suit...

Page 6: ...screws of the upper package stand take off the offside platform take out the parts inside the power side platform than remove the package stand 5 Move aside the parts and check the parts according to the shipment parts list See Fig 7 Power side Platform Drive in Ramp Offside Platform Cross Beam Column Fig 5 Parts box Fig 6 Fig 7 43 ...

Page 7: ...5 6 Open the carton of parts and check the parts according to the parts box list See Fig 8 7 Check the parts of the parts bag according to the parts bag list See Fig 9 Fig 9 Fig 8 Parts bag 1 Parts bag 2 ...

Page 8: ...layout as per Table 1 Make sure the size is right and base is flat see Fig 10 Note Reserve space before and behind the installation site Model A B C PRO 18A 229 1 2 137 267 1 4 Fig 10 Use a carpenter s chalk line to establish installation layout Car in Direction ...

Page 9: ... 7 D Install cross beams See Fig 11 Fig 12 Fig 11 Fig 12 2 Hole towards inside 1 3 3 ...

Page 10: ...e four upper nuts of the Safety Ladders and then adjust the four lower nuts to be at the same position Withdraw the Slack cable safety lock of the Cross beam to insert the Safety Ladder in raise the Safety Ladder and screw the upper nuts See Fig 15 Fig 15 6 Nut Spring washer Washer Fig 13 Drilling Clearing Expand 5 Fig 14 Safety Ladder is inserted between Limit Pins Limit Pin Limit Pin Safety Ladd...

Page 11: ... pass through the hole of the top plate then tighten the two nuts 7 This height should be the same for four safety ladders 6 Fig 17 Lifting Both Cross Beams to the same height it is recommended to about 1 meter height The four primary safety locks are adjusted to be locked to the safety ladders at the same time ...

Page 12: ...n set up into the cross beam See Fig 18 Install the power side platform and screw up the bolts See Fig 19 8 15 16 17 Pulley installation Fig 18 Offset the cross beam lean outward when putting the powerside platform on the cross beams Install the power side platform and screw up the bolts Fig 19 Offset the cross beam lean outward when putting the powerside platform on the cross beams ...

Page 13: ... vertical of columns with Level bar adjusting with the shims if not and then tighten the anchor bolts See Fig 20 Using the ratchet spanner with socket to tighten the bolts Fig 20 46 18 8 Install the slider block 3 15 3 16 3 14 Note Torque of Anchors is 150N m ...

Page 14: ...through the cables from the platform to the columns according to the number of the cables See Fig 21 No Cable 1 2 3 4 Length inc connecting fitting 177 1 8 471 5 8 249 3 4 398 1 4 Fig 21 A D B C 60 61 62 63 Fig 21 B B B D B C B A ...

Page 15: ...te of columns and be screwed with cable nuts See Fig 22 Cable pass through between the big pulley and tension pulley 7 Cable pass through top plate and be screwed with cable nuts Fig 22 Install limit pin Cable 48 Pulley 47 Limit pin After install limit pin ...

Page 16: ... 14 3 Illustration for platform cables See Fig 23 cable cable cable cable cable cable Fig 23 19 cable cable cable cable cable cable cable cable Hex Bolt M10 150 Limit Slider ...

Page 17: ...tall oil water separator manual control air valve and power unit See Fig 24 Fig 24 Fig 24 Air outlet Air inlet Air direction The side marking P on the air valve is Air Input Air direction of oil water separator ...

Page 18: ...ng upward to avoid the oil hose and oil return pipe scratched by cable M Install air line system 1 Cut 6 4 black air line between two retainers and then connect to T fitting See Fig 26 2 Connecting front and rear cross beam cylinders by using 6 4 black air line See Fig 27 Fig 25 Protective Ring Retainer Fig 25 Cylinder inlet port swings upward 76 58 68 70 69 a b c d ...

Page 19: ...noid valve using 6 4 black air line Air cylinder fitting Air cylinder fitting Cut air line between two clips and connect to T fitting Front Cross Beam Power side platform Rear Cross Beam retainer retainer Fig 26 Air cylinder fitting Rear Cross Beam Front Cross Beam Air cylinder fitting of power side column Power side platform 76A 74 75 76A 73 Protective ring 73 ...

Page 20: ...28 Optional air line through this hole Connecting Black air line 6 4 to Manual control air valve Oil hose of optional Jack pass through this hole Oil returned hose pass through this hole Connecting Oil water separator and Manual control air valve using black air line 8 6 Oil water separator Fig 29 Air line 6 4 58 39 77 Manual control air valve ...

Page 21: ...e 5 kg cm2 8 kg cm2 adjusting the air pressure of Oil water separator to 0 4 0 6MPa See Fig 30 Fig 30 Clockwise to increase the air pressure Counter clockwise to reduce the air pressure Adjusting the air pressure to 0 4 0 6MPa Connecting air inlet ...

Page 22: ...hen using 380V three phase motors Single phase motor See Fig 31 1 Connecting the two power supply lines fire wire L and zero wire N to terminals of AC contactor marked L1 L2 respectively 2 Connecting the two motor wires to terminals of AC contactor marked T1 T2 3 Connecting A2 of AC contactor to L2 4 Connect the two push button wires to the terminals of AC contactor marked A1 L1 Fig 31 Push button...

Page 23: ... 21 P Install spring and safety cover of cross beam See Fig 32 Fig 32 3 3 3 8 40 3 2 ...

Page 24: ... 22 Q Install Drive in ramp Tire stop plate Platform lock plates Steel ball set See Fig 33 Install Drive in ramp Install Tire stop plate Fig 33 44 35 41 42 38 37 36 54 82 53 ...

Page 25: ... 23 IV EXPLODED VIEW Model PRO 18A Fig 34 When using turn plates need to put a 1 adjustable block for turn plate with 35mm on each side ...

Page 26: ... 24 CROSS BEAM CYLINDERS Fig 35 Fig 36 3 ...

Page 27: ... 25 MANUAL POWER UNIT Fig 37 Manual 220V 60Hz 1PH ...

Page 28: ...s to make platforms and four safety locks work synchronously Lift up and down for several times meanwhile do the synchronous adjustment till the four Safety Devices can be locked and released at the same time 5 Adjust the clearance between the post and the plastic slider of Cross beam to about 2mm and then tighten the fixing nut of slider 6 After finishing the above adjustment testing the lift wit...

Page 29: ...at the same height To lower vehicle 1 Be sure the clearance of around and under the lift only leaving operator in lift area 2 Press the button the lift will be raised for 3 5 seconds and then press the button of Manual controlled air valve by hand to make sure the safety device released press the handle of release valve by the other hand then the lift starts being lowered automatically 3 Drive awa...

Page 30: ...wear or leakage 5 Lubricate all Rollers Safety devices with 90wt gear oil or equivalent Note All anchor bolts should take full torque If any of the bolts does not function for any reason DO NOT use the lift until the bolt has been replaced Every six months 1 Make a visual inspection of all moving parts for possible wear interference or damage 2 Check and adjust as necessary equalizer tension to in...

Page 31: ...amage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check valve leakage 3 Cylinder or fittings leaks Repair or replace Lift raises too slow 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with Air 4 Pump leaks 5 Overload lifting 1 Clean the oil line...

Page 32: ...ex Bolt 4 20 420145 Oil water Separator 1 21 420146 Straight Fitting for Air Line 1 22 209009 Cup Head Bolt 12 23 420076 90 0 Fitting for Air Line 1 24 420159 Straight Fitting For Air Line 1 25 420160 Fixing plate of Manual Control Valve 1 26 420161 Self locking Nut 2 27 420162 Manual Control Air Valve 1 28 420163 Straight Fitting For Air Line 1 29 420148 Washer 4 30 420164 Cup Head Bolt 2 203 071...

Page 33: ...2 No Cable 1 63 476003 No Cable 1 64 420166 900 Fitting 1 65 420243 Straight Fitting For Cylinder 1 66 476005 Oil Hose 1 67 420120 Extended Straight Fitting with Nut 1 68 207026 Oil Hose 1 69 209060 Straight Fitting For Power Unit 1 70 420095 Straight Fitting 1 71 420245 Straight fitting 1 72 420247 compensation Valve 1 72A 201020 900 Fitting 1 73 420124 T Fitting For Air Line 2 74 420242 T Fittin...

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Page 35: ...2 Plastic Slider 16 3 15 209033 Washer 40 3 16 420043 Socket Bolt 32 3 17 420175 Slack cable safety lock left right 2 ea 3 18 420171 Pin 8 3 19 460077 Limited socket 8 3 20 206019 Snap Ring 16 3 21 209010 Snap Ring 4 3 22 420035 Tension Pulley 4 3 23 420174 Spacer 4 3 24 476026 Pulley Pin 4 3 25 460076 Pulley Bush 4 Parts For Cylinder 55 1 420059 Dust Ring 1 55 2 420060 Y Ring 1 55 3 460046 End ca...

Page 36: ...52 Tie 1 18 85090167 magnet 1 19 81400290 Filter net 1 20 81400143 Steel cover motor 1 21 10420070 Push button 1 22 41030055 AC connector 1 23 81400287 Cover of Motor Terminal Box 1 24 71111105 AMGO Name plate 1 25 81400296 Nut 1 26 81400459 Throttle valve body 1 27 10209069 O ring 1 28 81400266 Relief valve 1 29 81400284 Iron plug 1 30 10720118 Shaft pin 1 31 10720121 Release valve handle 1 32 10...

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