Amrotec MIB-11F, Service Manual

Page 1: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 1 MIB 11F Currency Discrimination Fitness Sorter Service Manual V1 1 ...

Page 2: ...not disclose or divulge directly or indirectly this document or the information or material contained herein without the prior written consent of AMROTEC All copyrights trademarks patents and other rights in connection herewith are expressly reserved to AMROTEC and no license is created hereby The above duty of confidence also entails a prohibition of reproduction of this text without specific aut...

Page 3: ...n the rear side of the Machine Grounding Machine must be plugged into a grounded three hole outlet Grounded plugs and outlets are designed for your safety do not try to make a three prong plug fit into a two prong outlet by modifying the plug or outlet in any way please contact your service provider or a qualified certified electrician if you are unable to plug the Machine into your electrical out...

Page 4: ... require a tool for removal There are no operator serviceable areas inside the machine Refer servicing to authorized service personnel 8 Never defeats interlock switches This machine is designed to restrict operator access to unsafe areas Covers guards and interlock switches are provided to ensure that the machine will not operate with covers opened 9 Risk of explosion if battery is replaced by an...

Page 5: ...sed for OPE Board in this machine If wrong date and time are displayed on LCD after correct setting it is necessary to change the battery of OPE Board Please read the following instructions carefully before changing the battery CAUTION Risk of explosion If battery is replaced by an incorrect type Dispose of used batteries according to the instructions Either the symbol or a similar symbol combined...

Page 6: ...ymbol with the signal word Danger Warning refers to an immediate risk to life or health CAUTION This symbol is to identify safety information Ignoring this warning can result in damage to the system or endanger data consistency THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING CONDITIONS THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND THIS DEVICE MUST ACCEPT A...

Page 7: ...river 6mm Spanner 7mm Screwdriver 2 5mm Screwdriver 1 5mm Long Nose Multi Meter Nipper Dust Blower Aerosol Anti Static Gloves Rubber Coated Dust Air Blower Dust Blower Dust may cause to make a short in PCB so periodically clear dust apt to be accumulated inside of machine Anti Static Gloves In maintenance or repairing recommended to put it on to protect static caused to make a short ...

Page 8: ...edure of Operation 20 6 2 Currency Selection 20 6 3 Mode Selection 20 6 4 Function Selection 24 6 5 Counting Result Confirmation 28 6 6 Grand Total GT 28 6 7 Reject Reasons 29 6 8 Reject Pocket Lamp 29 Chapter 7 Additional explanation for some functions 30 7 1 Fitness 30 7 2 OCR Option 31 7 3 SNC Option 31 7 4 User Define Modes How to set User Define Mode 32 7 5 ADD 34 Chapter 8 Sensors 37 Chapter...

Page 9: ...5 3 Gap between Separator and ADF Roller 74 15 4 Timing between ADF and Pick up Roller 76 15 5 Information that requires your attention 77 Chapter 16 S W Upgrade and Image Data Downloading 80 16 1 Software Upgrade 80 16 2 Image Data Downloading 81 Chapter 17 Maintenance 86 17 1 Clean all sensors and Rollers 87 17 2 Dust Tray Cleaning 88 Chapter 18 LCD Error Message 90 18 1 Initializing Running Err...

Page 10: ...he Machine with grasping the Front Area The picture on the right illustrates how to lift the Machine correctly by holding at the bottom portion of the Machine from rear ends Power On Off Plug one end of the power cord into the A C socket at the rear side of the Machine and the other end into a standard AC power wall outlet properly grounded or to a power strip Turn the Power On or Off by pressing ...

Page 11: ...orts Two Users can attach their own External Displays to these ports to show their individual counting results RS232C Serial Port Machine has a RS232C serial interface port for connecting your Dot matrix or Thermal printer to print out counting result To connect your printer to the Machine follow the steps as below 1 Make sure that both the Machine and the printer are turned off 2 Connect the end ...

Page 12: ... Manual 12 2 1 Description of the Parts FRONT VIEW REAR VIEW 2 OVERALL DESCRIPTION BILL GUIDE LCD CONTROL PANEL STACKER REJECT POCKET HOPPER UPPER COVER REAR COVER AC POWER INTERFACE PORTS POWER SWITCH UPPER COVER OPEN LEVER CURRENCY GATE ADJUSTMENT SCREW ...

Page 13: ...sult display using these ports RS232C Serial Port The machine has a serial interface port which allows you to connect your printer to print out counting result To connect your printer to the machine follow the steps as below 1 Make sure that both the machine and the printer are turned off 2 Connect the end of printer cable to the serial port of machine 3 Turn on the machine and set parameters Warn...

Page 14: ...means OK and YES CLEAR the current Count Result or Return to previous stage CANCEL the Present Setting User can remove the jammed notes by pressing this key This key means Cancel Close and No To change the display form of count result To change the activated icon one by one This key means CHANGE something To change the Counting Modes To enter Setting Menu User can set various Parameters To escape ...

Page 15: ...y Discrimination Fitness Sorter MIB 11F Service Manual 15 Chapter 4 Overview of Touch Screen Example with EURO currency Before counting After counting 14 15 12 13 10 11 4 6 7 8 9 1 2 3 5 3 1 1 1 2 1 3 1 4 1 5 ...

Page 16: ... Date Time Can be adjusted 5 Mode Icons on Screen or To change to various Counting Discriminating or Direction using Touch Screen Icons MIX SINGLE SINGLE Denom SORT FACE ORIENT 6 Function Setting Icons These icons represent ADD BATCH Manual Input and Accept count results If greyed out means not activated 7 Pocket LED To show each pocket is empty full 8 Batch Setting Icon is used for Batch setting ...

Page 17: ...e Upper Cover and Rear Cover Door Upper Cover Gently insert your fingers inside the tab and lift up the Upper cover Press hard on the PUSH area to close the cover You will hear a locking sound ensuring cover is properly locked in placed and closed CAUTION PLEASE MAKE SURE THAT UPPER COVER IS CLOSED PROPERLY OTHERWISE MACHINE WILL MALFUNCTION AND SEND MANY NOTES TO REJECT POCKET Rear Door Cover ...

Page 18: ...d by the arrangement of banknotes in a stack Number of rejected banknotes can increase when banknotes are not placed towards the end and not aligned and arranged properly Refer to the pictures below for the correct placement of banknotes onto the Machine Hopper CAUTION PLEASE MAKE SURE THAT THERE ARE NO CLIPS BANDS OR SIMILAR FOREIGN OBJECTS ATTACHED TO BANKNOTES FOREIGN OBJECTS CAUSES MACHINE MAL...

Page 19: ...tch number to be set in BATCH function Errors have occurred If an error is occurred during operation and the machine stops then an error message will be displayed To clear the error press C key The machine will try to solve the problem automatically but if it fails to clear a jam or there are some other mechanical errors open the top door or rear door and get rid of the jammed banknotes and close ...

Page 20: ...the first detected currency automatically 6 3 Mode Selection MIX To counts and denominates mixture denomination of banknotes for individual value quantity and total quantity and value DIRECTION To select the directions of the banknotes FACE ORIENT ISSUE To select the issue Banknote Version of printing separating function FITNESS To select the fitness parameter ATM FIT1 FIT2 SERIAL NUMBER To select...

Page 21: ...e will separate stranger of banknotes that is not matching the first banknote recognized SINGLE Denom In this mode User can select a particular denomination to be recognize and deliver to Stacker pocket and deliver rest of the denomination of banknotes to Reject Pocket SORT This mode is useful when banknotes in a strap or bundle are in organized from taken right out from the cash register till Mac...

Page 22: ...ion or suspect banknotes to Reject pocket ISSUE To select the issue Banknote Version of printing separating function According to US Bureau of Printing and Engraving agency website www moneyfactory gov there are total 17 US banknotes issues including Old Issues New Issues for 6 Six US currency denominations released since 1990 and still legal tender Using this ISSUE mode user can sort out differen...

Page 23: ... remove unfit banknotes The fitness criteria is set as bit sensitive per FED s Guideline However user can choose FIT1 for this application as well 3 FIT1 FIT1 level is less restrictive as to determining unfit banknotes criteria 4 FIT2 FIT2 level is further less restrictive to determining unfit banknotes criteria SERIAL NUMBER To select Banknote serial numbers extraction Option This function is dis...

Page 24: ...pty BATCH Batch function is used when users want to count specific number of banknotes particularly during strapping of banknotes User can process banknotes by a batch number apply to all denominations or by dollar amount for single or mixtue denominations or perform batching operation by specific batch number for each banknote denomination When Batch function is activated the Machine operation wi...

Page 25: ... to COUNT and all other operating modes Total Amount User can set a batch by dollar amount and when Count total reaches the total dollar amount Machine will halt So this function is meant for batching a count by a pre set dollar amount instead of pieces qty The maximum amount user can set up for batching is 40 000 000 Denom Batch DB DB refers to denomination batch count for each denomination Altho...

Page 26: ...s or for a specific purpose during cash processing See section 4 2 Special Mode Functions for setting instructions User can set and save own mode with various options and quickly access the mode by touching the CUSTOM button on the Touch screen After the setting is done press button to save Then user can see the availability of slots Selected the slot MACHINE shows the defined user number at the t...

Page 27: ...d banknotes to total count result instantly Once Manual Entry is completed press to Save the Input and press YES to confirm on the next display prompt Press C to verify if manually entered banknotes qty and value are added to running total ACCEPT ACCEPT function is to confirm and add current counting result manually to The Day Total during a counting process Once a counting is completed and Manual...

Page 28: ...een will show the REJECT REASON Touching 2 in the screen will show the DETAIL DISPLAY Touching 3 in the screen will show The Day Total and Grand Total By touching Accept user can confirm counting result and it will then be added in The day total and Grand total field 6 6 Grand Total GT Grand Total means the accumulation of counted banknotes that user accepted Basically if you touch ACCEPT icon aft...

Page 29: ...or Some notes are chained together 8 HALF Half Error Half of note is missing 9 SRL ERROR Serial numbers are not recognized properly 10 Over count The note was in machine after completing the count fit to the condition of sorting Caution If the reject reason is double or chain the number of the reject note displayed on LCD can be different with the actual number of notes in the reject pocket 6 8 Re...

Page 30: ...and to dispose coinciding with pre set criteria Fitness conditions Missing corner Self explanatory Stain Localized concentration of dirty Soiling Dirty General Distribution of dirt across the entire banknote Tapes Self explanatory Holes Self explanatory Tear Self explanatory Corner folded Dog ears Self explanatory Graffiti Including stamp Deliberate graphical alteration of the banknote FITNESS mod...

Page 31: ...the serial No of banknotes and prints the characters and images 3 P OCR PC Optical Character Reader Mode In P OCR mode machine scans serial numbers of banknotes and prints them as images and at the same time the images are sent to the PC By running the application program on the computer user can store and manage the images and converted OCR data 7 3 SNC Serial Number Comparison Machine can read t...

Page 32: ...t user can set up maximum 16 modes for his her usual or specific purpose 1 Please choose all options in the initial screen Red Box And press Define icon Blue 2 Please check if all options are correct or not You can change in this screen Then press START button 3 Please choose empty number to save There are 16 numbers of place to save DEFINE ...

Page 33: ...utton In order to set up a new mode or edit it touch icon or icon Then set the options in MAKE DEFINED MODE SETTING stage After the setting is done press button to save Then user can see the slot is reserved In order to delete the previous User Mode touch icon and touch 5 To delete all preset modes touch the icon User can export these User define mode to USB Stick and import to other ...

Page 34: ... added even the stacker and hopper are empty when the machine start counting 2 ADT In this option Auto printing option will be turned on automatically Every moment user remove banknotes from the stacker machine automatically print out for current removed amount from the stacker Report for Current Stacker and machine will print out ADD TOTAL amount together ...

Page 35: ...Bags form each different Branch of bank Choose BAG mode from the display User can see right figure A Input some information for 1st Bag Input bag number by barcode scanner like below picture USB port connection as picture or input manually Casher number Declared Balance Input the expected total amount of the bag In order to compare the value amount before counting and after counting Customer Numbe...

Page 36: ...Please refer upper Bag function From Step B to Step E Same function with Step B to E in BAG function Accept icon User can use this option when he she wants to make each bundle 100 notes After count 1st Bag user should leave remained notes in the stacker and count 2nd Bag Machine will make another bundle 100 notes it will stop The machine will show the amount for newly counted note only This specia...

Page 37: ...ace 3 Close the upper cover until it clicks into place 4 Open the rear cover and clean inside Same roll This machine uses various sensors to detect the malfunction of the machine the status of the notes in the machine and to recognize the denominations of the notes Also the machine has special sensors for Fitness sorting function These sensors are very sensitive and if they are not cleaned correct...

Page 38: ...nation Fitness Sorter MIB 11F Service Manual 38 Chapter 9 Boards 9 1 Side View of machine Main Board Feed Motor Encoder Main Motor Encoder Harness from OPE to Main OPE Board Pulley Feed Motor Pulley Main Motor Solenoid ...

Page 39: ...chine Tape Amp Amplifying the Tape sensor signal and transferring it to the Image Board MR Amp Input MR sensor Role Output Amplifying MR signal and transferring it to the Image Board MTU Board For UV Sensor Amplifying the UV sensor signal and transferring it to the Image Board Sensor Rejecter Trn Rcv Motor Feed ...

Page 40: ...oder SB 7 9 Encoder Detect Solenoid Direction Driver for Main Motor Feed Motor Solenoid Counterfeit Detection UV MR Array IR Recognition and Fitness function CIS Tape Controlling all items connected PBA Main Output Port Serial LAN USB RJ11 Customer Display Micro SD 9 5 OPE Board CPU Harness from OPE Harness from CIS 2 Harness from CIS 1 Hopper Sensor T R OPE Board Battery ...

Page 41: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 41 Chapter 10 ROLLERS Please refer below picture ...

Page 42: ...1 Right side Pulley 11 2 Right side Belt PULLEY_ADF_V_S3M_40 PULLEY_FEED PULLEY_O_RING SPUR_GEAR_124 PULLEY_S3M_18_FEED_MOTOR_MIB 11 PULLEY_S3M_22_MAIN_MOTOR_MIB 11 SPUR_GEAR_16_O_RING PULLEY_FEED_S3M_22 PULLEY_S3M_20 S3M_BELT_225 S3M_BELT_306 S3M_BELT_135 G90_O_RING S3M_BELT_114 S3M_BELT_174 ...

Page 43: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 43 11 3 Left side Pulley and Belt PULLEY_ADF_CLUTCH_4 8 PULLEY_S2M_22 S2M_BELT_202 ...

Page 44: ...Stop Can choose keep the speed or Stop exactly Value setting CF level Set up sensitivity level of CF detection Fitness Set up Fitness function and import export Saved fitness level Function on off CF items Turn on off CF sensors Tape in count mode Turn on off the Tape Detection function in other modes than Fitness mode SNC Setting Turn on off SNC function and set up the acceptable range of banknot...

Page 45: ...mbers shall be ignored 6 Printer Set up Print 1 Interface Administrator has to select a printer type before connecting the printer 2 Cutting code 3 Set Print Text Administrator can select TEXT or HEX code for both Header and Footer in this menu 7 Customer display Administrator can select the kind of Customer Displays and connecting Port Caution In case of concurrent user Display A is for the user ...

Page 46: ... machine into another by using Import fitness level and Export fitness level Insert USB Flash Drive or Stick to USB port in the Machine Caution The format of Flash Drive or Stick must be FAT32 Select Export fitness level Touch the Icon Then a file will be created in USB Flash Drive or Stick File folder name SB 11_Fitness_Level Insert USB Flash Drive or Stick which has SB 11_Fitness_Level folder to...

Page 47: ...ct one of Concurrent User and can set modes and functions individualy 2 One of Concurrent User can use the allocated Print Port MENU Count interface Report result Printing Port 1 2 and Customer Display ADMIN MENU Machine setting Customer display If Conccurent User was set the allocated Print Port and Customer Display will be shown in upper indicator as Grand Total 1 Auto clear Administrator can se...

Page 48: ...og DATA e g Count Detail in Currency Count Detail in User ETC by the format of EXCEL file Insert USB flash drive memory stick into the USB Port Select Export log data in this menu Select the period and touch icon Select CURRENCY USER and touch icon In USB flash drive memory stick Log DATA file will be created as right screen 2 Fitness Report Administrator can check Fitness counting report ...

Page 49: ...ption Save Default Admin PWD 12345 Download target From all pockets From stacker pocket From reject pocket Unfit patterns in fitness mode Download Image data to PC Machine management Program update Software upgrade Touch Calibration Touch screen calibration Calibration Batch processing Tape Calibration CIS Calibration UV Calibration MR Test IR T Test Hopper Calibration Machine test Self Test Aging...

Page 50: ...evel Adjusting hopper sensor level Double level Adjusting double sensor level Fitness Fitness parameter Fitness chart Import fitness level Export fitness level Soil Adjustment Function on off CF items Control all Items UV on off IR on off MR on off Tape in count mode Extend tape detection function to normal working mode Information About machine Machine environment 13 1 Save default You can reset ...

Page 51: ...unfit data only 13 4 Machine management 13 4 1 Program update In this mode you can simply install new software for upgrade by USB Memory Stick The steps for update are as follows 1 With the machine on insert USB Memory which has the file provided from service provider to the USB A port in the back side of machine Copy the file s11 and paste on the root of USB Stick 2 Select this menu SERVICE MENU ...

Page 52: ... the calibration on the below situation 1 When you disassemble and assemble the sensors related 2 When you change the parts of Tape CIS UV Hopper sensors 3 When you change the Image Board 4 When you update S W 13 4 4 Machine test Self test Machine has a self test mode that motors sensors pockets and program can be tested by itself Test result shows like right picture Program Machine checks the che...

Page 53: ...e errors occurred you can check them after ending this test When you replace SMPS or reassemble mechanical parts of the machine you can take a running test without real notes counting with this Aging test Lamp test You can light the lamps manually You can see CIS lamp with your eyes or camera opening the upper cover Sensor status report This report shows the sensor status value by every 500ms Moto...

Page 54: ...n check Solenoid works properly or not Test with pressing Rejecter and Stacker button The green and red LED should be changed If not changed properly it means The sensor solenoid doesn t work properly Key test You can test keys on Control panel 13 4 5 Log data This mode provide exporting Log data to USB Stick Format is csv The procedure of Log Data Exporting is here below 1 Insert USB Memory Stick...

Page 55: ...and Touch Export ICON 6 In USB Memory Stick Log DATA file will be created as right screen 13 4 6 Counting report This mode provides the information for how many notes are counted and how many errors are happened To clear this report please input password 35719 13 5 Machine setting 13 5 1 Set date time 13 5 2 Set A S call Setting A S phone number ...

Page 56: ...ll modify the software using these image data after we got it from you 13 6 Value setting 13 6 1 CF level In this menu Service Man can set the levels such as UV Ultra Violet Sensor MR Magnetic Reader Sensor and IR Infrared Sensor required detecting each currency The setting method is as follows How to set 1 Select Currency ⓐ 2 Move each circle and set the levels ⓑ Move the circle of the first bar ...

Page 57: ...anknote even there are no notes on the Hopper ou can adjust the hopper sensor level using this menu 1 Please put on black paper on the Hopper sensor 2 Check the number Hopper on Hopper off It should over than current Level 800 3 If this number is lower than 800 you should make level down If the level is not within acceptance you can you can adjust Variable resister on the OPE board Please refer Ch...

Page 58: ...Save current setting Currency Fitness Sub mode Denomination CURRENCY The current currency s displayed and if this is touched another currency is set Fitness Sub Mode The currency Fitness Sub Mode is displayed and if this is touched another Fitness Sub Mode is set There is 3 levels ATM FIT1 FIT2 Denomination The currency denomination is displayed and if this is touched another denomination is set S...

Page 59: ...Fit Unfit notes distribution by the items How to set FITNESS LEVEL CHART 1 Setting of the basic contents for adjusting the Fitness Level CURRENCY Setting of the currency by touching the section DENOMINATION Setting of denomination by touching the section SUB MODE Setting of Sub mode in Fitness by touching the section ...

Page 60: ...ge of unfit notes 4 As you can see the screen you can change level in this display by dragging button 5 If User want to adjust the soil level in order to process all of 20 notes as unfit ones find the highest number of in the FIT range in this case it will be the level 145 6 By touching the section or pressing the START STOP key adjusted soil levels are applied Import fitness level Export fitness ...

Page 61: ...k 5 Insert USB Memory Stick which has SB11_Fitness_Level folder to another machine that supervisor want to input previously fitness level to 6 Select Import fitness level in this menu Admin Menu or Service Menu Value setting Fitness Import fitness level 7 LCD of another machine will be displayed as follows 1 After checking the file which you want to apply to another machine And then touch NEXT Ico...

Page 62: ... For example When the Image or Option Board are changed or CIS sensors are changed the Soil level need to be adjusted in order to reduce to the tolerance between the sets 2 MENU CURRENCY Currency which needs correction of the tolerance of SOIL LEVE RESET reset all adjusting offset SOIL LEVEL key for changing value of LIGHT SOURCE USE Light Source IRT IR Transmission RGB CIS1 Reflection WHT WHITE a...

Page 63: ...ing US 1 into the standard machine No 1 machine You can see the below data IRT level 75 RGB level 102 WHT level 56 RGB2 level 131 SOIL LEVEL 100 4 The picture as right shows the result after placing US 1 into another machine No 2 machine You can see the below data IRT level 79 RGB level 106 WHT level 60 RGB2 level 130 SOIL LEVEL 102 5 Soil level in No2 Machine is higher than in No2 machine So decr...

Page 64: ... IR individually No Sensors status Indicator No Sensors status Indicator 1 CF on UV IR MR on 5 MR off UV on IR on 2 CF off UV IR MR off 6 UV off IR off MR on 3 UV off IR on MR on 7 UV off MR off IR on 4 IR off UV on MR on 8 IR off MR off UV on 13 7 2 TAPE in count mode Can set Tape Sensor ON Off here except for Fitness Mode In case of Fitness Mode should set Tape sensor in Fitness setting Tape fun...

Page 65: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 65 13 8 Information In this menu you can check the Program version and Currency and Mode to be offered ...

Page 66: ... CF Detection Mode the system might not analyze the input of waveform It is possible to make a standard waveform for the system ATTENTION Before doing calibration make sure to clean all sensors Then please carry out LOADING DEFAULT in ADMIN MENU as following order 14 1 TAPE Calibration This Tape Calibration is for Tape Sensors Caution You should use the Tape calibration sheet provided from AMROTEC...

Page 67: ...closed well or there is dust or foreign material on the tape sensors machine will not work properly 5 Press START STOP Key 6 Check if TAPE Calibration result is OK or NG 7 After doing calibration Open the upper door and take out the film Information for TAPE Calibration s NG 1 Need to clean Tape sensors 2 Check the condition of Tape module assembly 3 Check the Tape RCV Board 4 Check whether the ca...

Page 68: ...tion sheet provided from AMROTEC as below Procedure 1 Touch on CIS Calibration MENU SEVICE MENU _ Machine management Calibration CIS calibration 2 Open the upper door 3 Put the sheet in this machine as right picture 4 Close the upper door 5 Press START STOP Key 6 Check if CIS Calibration result is OK or NG 1 The result of CIS Calibration ...

Page 69: ...ation 7 After doing calibration Open the upper door and then take out the sheet 14 3 UV Calibration This UV Calibration is for UV Sensors Caution You should use the calibration sheet provided from AMROTEC as below UV CALIBRATION SHEET Procedure 1 Touch on UV Calibration MENU SERVICE MENU _ Machine management Calibration UV calibration 165 75 ...

Page 70: ...right picture 4 Close the upper door 5 Press START STOP Key 6 Check if UV Calibration result is OK or NG 7 After doing calibration Open the upper do and then take out the sheet The detail information for UV Calibration s NG If you meet UV NG clean the UV sensors with soft cloth or check the cable connected with UV sensors ...

Page 71: ...e good 3 Check if MR test result is OK or NG 4 If it is NG repeat placing the note several times until OK shows up on the display The detail information for MR Calibration s NG No The Cause expected Action to be taken 1 MR TEST ERROR Fail to detect the Edge When CIS cannot recognize the calibration sheet US 1 this error happens Make sure if the connection is good or not 2 NG if Noise Empty value i...

Page 72: ...rd 4 Check the MR sensor s defect 14 5 IR Test IR TEST this menu is only for checking IR sensor status During machine counting machine automatically calibrated by itself Below calibration result shows IR Trn Sensor and CIS1 Receivers work well or not 14 6 Hopper Calibration 1 Make Black color reference sheet and attach it to the Hopper sensor as picture 2 Press START STOP Key 3 Machine will automa...

Page 73: ...he Service menu Chapter 14 but just in case you want to adjust manually 1 Make Black color reference sheet and attach it to the Hopper sensor as picture 2 Select Service menu Value setting Hopper Level 3 Please check and adjust Variable Resister Hopper on Hopper off 800 900 4 After this adjustment machine Hopper sensor will recognize the bill on the hopper even the bill color is dark black Variabl...

Page 74: ...ming for Bracket Solenoid 1 Loosen SCREW slightly 2 Adjust the Bracket Solenoid as picture 3 Tighten the Screw 15 3 Gap between Separator and ADF Roller If the notes are damaged by Guide Selector Selector Timing may be not properly adjusted 0 5mm Roller Separator Roller ADF ...

Page 75: ... between gap of Roller ADF and Roller Separator The Gap should allow it During pull out the note Separate roller should turning 3 If it is too tight please turn the Screw Direction Loosening the gap Direction Tightening the gap 4 Please insert 2 notes into the gap It should not be allowed If two notes are passed through it is NG and required to adjust the gap narrower ...

Page 76: ...iming between Roller Pickup and Roller ADF should be adjusted as below figure Please make the timing first then tighten the timing belt Timing Belt Roller ADF 2 4 Teeth Roller Pick up If the gap is too wide Machine will reject more Double Over run Chain If the gap is too narrow Machine will make more Feeding error Jam1 ...

Page 77: ...orter MIB 11F Service Manual 77 15 5 Information that requires your attention 15 5 1 Connector For the prevention of fractures of connector please follow below separation rule 1 MR_AMP Board and MTU Board 2 Main Board 1 3 Main Board 2 ...

Page 78: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 78 4 OPE Board 15 5 2 Pulley Moitor To prevent the Cover Side Right touch Pulley Motor please follow below rule 5mm ...

Page 79: ...rency Discrimination Fitness Sorter MIB 11F Service Manual 79 15 5 3 Braket_CIS To prevent jam error CIS should be assembled most lower location ake jam error please follow below rule Right side Left side ...

Page 80: ... formatted type of USB Memory FAT32 is recommendable under the Windows environment The steps for upgrade are as follows 1 Request software from AMROTEC and load onto a USB Memory Stick 2 Press MENU to enter into to Service Menu Machine management Program upgrade 3 Machine will detect files in the USB memory stick 1 Select file 2 Press Upgrade 4 Please Wait 40 seconds 5 After machine display Update...

Page 81: ...rimination Fitness Sorter MIB 11F Service Manual 81 16 2 Image Data Downloading Please review our Separate document for this section 1 Connect Machine and PC using the LAN port 2 Set the Ethernet 3 Execute VolX exe ...

Page 82: ... LAN Port 6 Select the location of folder to save Right figure 5 7 You can make sub folder and input the prefix Right figure 6 and 7 Please make right name if your data is for real note or fake note 8 Single Right figure 3 You can download single image All Right figure 4 You can download Multi images together ...

Page 83: ...U Back side Up Direction BD Back Down Direction Prepare notes Sort the notes by each denomination and version and arrange with same direction Note Please do not mix Do not mix different denomination Do not mix different version old and new version Do not mix different face and orientation Do not mix real notes and counterfeit notes ...

Page 84: ...etected as counterfeits When a lot of banknotes are not recognized When a lot of counterfeit notes are recognized as real notes 2 From stacker pocket With counterfeit notes When some counterfeits are detected and others are not detected When miss recognition happens 3 From reject pocket Set up the machine Adjust the bill guide wider than actual note width around 10mm from both side Note Position o...

Page 85: ...after every counting is done Scanned images will be saved in the designated folder automatically Note How many images do we need If you send us as many images as you can it is really helpful to make better software Please mind you scan four different directions FU FD BU and BD If your central bank issues new version of note S W should be upgraded To develop new software for a new released note you...

Page 86: ... correctly everyday this may take negative effect on the performance of the machine as well as cause the machine to malfunction Clean the sensors as described below everyday after working WARNING Turn off the power and unplug the power cord before cleaning Do not use a volatile solvent for cleaning CAUTION Recommended to use a electronic vaccum cleaner or electronic sucker to prevent flying a lot ...

Page 87: ... Separate Rollers 17 1 Clean all sensors and Rollers In case of feed roller wipe with slightly dampened cloth with alcohol While rotating one side of the roller manualy stick the cloth into the other side of the roller Clean the rollers as described below everyday after working Hopper Upper Door Rear Door ...

Page 88: ...l 88 Clean Reject Sensors Clean Reject Sensor prism Clean Stacker Sensors 17 2 Dust Tray Cleaning Machine has Dust tray at the locations on below figure it collects dust when the machine is running How to clean 1 Open the rear cover 2 Unlock the door link Unlock ...

Page 89: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 89 3 Take the tray out clean ...

Page 90: ...1 Program NG Reinstall Software 2 On time NG 1 Check Rear Top Middle and Bottom Cover 2 Check CIS s and its vicinity 3 Move to Service menu Value setting Fitness Soil adjustment Adjust IR T 4 Change IR T sensor 3 SOLENOID NG 1 Move to Service menu Machine management Machine test Solenoid test Check if it works good 2 Check the connection for solenoid and solenoid sensor 3 Change main board 4 Motor...

Page 91: ...ing Error Messages Action to be taken Jam Occurred Remove banknotes from path Detected sensor ID of Jam 1 5 1 Jam 1 3 open upper cover and remove the banknotes in the path 2 Press button 1 Jam 4 5 open rear cover and remove the banknotes in the path 2 Press button Cover Opened Please Close Cover Upper cover Rear cover 1 Close The Cover 2 Press button Feeding error Remove notes from the hopper 1 Pr...

Page 92: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 92 Chapter 19 Board Component 19 1 Connection Diagram ...

Page 93: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 93 19 2 Board Descriptions 19 2 1 PBA_MAIN Top Side 19 2 2 PBA_MAIN Bottom Side ...

Page 94: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 94 19 2 3 PBA_MTU Top Side 19 2 4 PBA_MTU Bottom Side 19 2 5 PBA_OPE Top Side ...

Page 95: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 95 19 2 6 PBA_OPE Bottom Side 19 2 7 PBA_TAPE_AMP Top Side 19 2 8 PBA_MR_AMP Top Side 19 2 9 PBA_MRA Bottom Side ...

Page 96: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 96 19 2 10 PBA_RP2 Top Side 19 2 11 PBA_RP2 Bottom Side 19 2 12 PBA_ RP3 Bottom Side 19 2 13 PBA_RP4 Bottom Side ...

Page 97: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 97 19 2 14 PBA_ RP5 Bottom Side 19 2 15 PBA_ REJECT Bottom Side 19 2 16 PBA_ STACKER Bottom Side 19 2 17 PBA_ REJECT_O F Bottom Side ...

Page 98: ...ETECT_MODULE MR ARRAY 37 ROLLER ASS Y_1 13 ASSA Y_CASE_DETECT_UPPER 38 ROLLER ASS Y_2 14 LEFT PLATE PULLEY ENCODER BELT 39 ASS Y MAIN_MOTOR and FEED_MOTOR 15 LEFT PLATE ENCODER MICRO SWITCH 40 BKT_MOTOR 16 RIGHT PLATE BELT and O_RING 41 ASS Y MOTOR SHIELD 17 RIGHT PLATE PULLEY and GEAR 42 MOTOR_SHIELD 18 ASS Y_COVER_OP 43 BKT_DUST_ROLLER SHAFT_SUPPORTER 19 COVER_OP_ASS Y 44 BKT_DUST_ROLLER_ASS Y 2...

Page 99: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 99 20 1 COVER SIDE OPEN ...

Page 100: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 100 20 2 ASS Y_COVER_TOP ...

Page 101: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 101 20 3 COVER_TOP_ASS Y ...

Page 102: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 102 20 4 ADJUST_UPPER_ASS Y ...

Page 103: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 103 20 5 ADJUST_SEPORATOR_ASS Y ...

Page 104: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 104 20 6 BKT_SEPORATOR_ASS Y ...

Page 105: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 105 20 7 TRANSFER_ROLLER_ASS Y 20 8 ASS Y_CASE_DETECT_UPPER ...

Page 106: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 106 20 9 DETECT_CASE_UPPER_ASS Y 20 10 CASE_DETECT_UPPER_1 ...

Page 107: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 107 ...

Page 108: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 108 20 11 CASE_DETECT_UPPER_2 ...

Page 109: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 109 20 12 TAPE_DETECT_MODULE and MR ARRAY ...

Page 110: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 110 20 13 ASSA Y_CASE_DETECT_UPPER ...

Page 111: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 111 20 14 LEFT PLATE PULLEY and ENCODER and BELT ...

Page 112: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 112 20 15 LEFT PLATE ENCODER SENSOR and ASS Y MICRO SWITCH ...

Page 113: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 113 20 16 RIGHT PLATE BELT and O_RING ...

Page 114: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 114 20 17 RIGHT PLATE PULLEY and GEAR ...

Page 115: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 115 20 18 ASS Y_COVER_OP ...

Page 116: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 116 20 19 COVER_OP_ASS Y ...

Page 117: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 117 ...

Page 118: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 118 20 20 CIS 1 AND BLOCK STOPPER ...

Page 119: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 119 20 21 ASS Y_CASE_DETECT_LOWER 20 22 ASS Y_CASE_DETECT_LOWER ...

Page 120: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 120 ...

Page 121: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 121 20 23 COVER REAR DOOR ASS Y and DUST TRAY ...

Page 122: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 122 20 24 ASS Y_GUIDE_LOWER_BOTTOM 20 25 GUIDE_LOWER_BOTTOM_ASS Y ...

Page 123: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 123 20 26 ASS Y_POCKET 1 ...

Page 124: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 124 20 27 ASS Y_POCKET 2 ...

Page 125: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 125 20 28 SELECTOR ASS Y_1 ...

Page 126: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 126 20 29 SELECTOR ASS Y_2 and SOLENOID ASS Y ...

Page 127: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 127 20 30 ASS Y_REINFORCE 1 20 31 ASS Y_REINFORCE 2 ...

Page 128: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 128 20 32 REJECT_BAR_ASS Y 20 33 ASS Y_GUIDE_LOWER_TOP 1 ...

Page 129: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 129 20 34 ASS Y_GUIDE_LOWER_TOP 2 ...

Page 130: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 130 20 35 ASS Y_SMPS_BOTTOM and COVER 20 36 BRAKET_SMPS_BOTTOM_ASS Y ...

Page 131: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 131 20 37 ROLLER ASS Y_1 ...

Page 132: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 132 20 38 ROLLER ASS Y_2 ...

Page 133: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 133 20 39 ASS Y MAIN_MOTOR and FEED_MOTOR ...

Page 134: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 134 20 40 BKT_MOTOR 20 41 ASS Y MOTOR SHIELD ...

Page 135: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 135 20 42 MOTOR_SHIELD 20 43 ASS Y BKT_DUST_ROLLER and SHAFT_SUPPORTER ...

Page 136: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 136 20 44 BKT_DUST_ROLLER_ASS Y 20 45 ASS Y_SMPS_TOP ...

Page 137: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 137 20 46 ASS Y_STACKER_SB11 ...

Page 138: ...Currency Discrimination Fitness Sorter MIB 11F Service Manual 138 20 47 SIDE PLATE ASS Y ...

Page 139: ...rrencies available Up to 40 USA Fitness Standard Banknote size range mm W 100 185 H 60 90 Banknote thickness range mm 0 08 0 12 Counting Speed Notes min Approx 1200 With all functions MAX 1500 Piece count Operating Modes FITNESS MIXED FACE ORIENT ISSUE DISPENSE OCR Optional SNC Optional Preset Batch Number 1 200 Power Requirements 100 240V 50 60Hz Power Consumption W Approx Standby 12 Operation 10...