andrews SH60, User Manual

Page 1: ...Working towards a cleaner future SH60 Floor Standing Gas Condensing Boiler Planner Documentation This manual must be kept with the appliance October 2010 ...

Page 2: ... Flue gas system Requirements and regulations 12 2 1 s l a i r e t a M 2 1 a t a d s a g e u l F 3 1 g n i n o i s n e m i D Neutralisation General 14 4 1 s m e t s y s n o i t a s i l a r t u e N Hydraulic connection Hydraulic resistance 15 T measurement 15 p measurement 15 6 1 m e t s y s a o t n i n o i t c e n n o c c i l u a r d y H 6 1 d r a d n a t S 6 1 s s a p y B 7 1 m e t s y S t i l p ...

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Page 4: ...mental friendly lowest emission values Description The SH60 is a fully modulating boiler The control unit of the boiler adapts the modulation ratio automatically to the heat demand requested by the system This is done by controlling the speed of the fan As a result the Whirlwind mix ing system will adapt the gas ratio to the chosen fan speed in order to main tain the best possible combustion fig u...

Page 5: ...0 318 69 397 69 477 69 636 134 795 134 901 134 CO 2 level natural gas H E L LL max min 4 9 2 0 1 CO 2 level liguid gas P max min 0 0 1 9 1 1 NOx level max min 5 1 5 3 h W k g m CO level max min 8 4 1 h W k g m Max permissible flue resistance max min Pa 160 10 160 10 200 10 200 10 200 10 250 10 250 10 Water volume l 27 31 35 61 68 75 82 Water pressure max min 1 8 r a b Max water temperature High li...

Page 6: ... 235 215 215 215 B3 mm 260 260 260 310 310 310 310 B4 mm 260 260 260 490 490 490 490 B5 mm 130 130 130 245 245 245 245 D1 mm Diam 130 150 150 150 200 200 200 D2 mm Diam 150 150 200 200 250 250 250 W1 R DN R2 R2 R2 DN65 PN16 W2 R DN R2 R2 R2 DN65 PN16 G R R 3 4 R 1 R 1 R 1 R 1 1 2 1 Electrical connections 2 Gas supply 3 Water supply 4 Water return Cold 5 Air Intake 6 Water 2nd return Hot 7 Boiler w...

Page 7: ...Technical description Declaration of conformity 7 ...

Page 8: ...back panel of the boiler Integrated additional system controller incl all necessary sensors and sockets optional 1 Integrated in electronic switchboard of the boiler Sensors and sockets in cardboard box on top of the heatexchanger under casing Component R601 R602 R603 R604 R605 R606 R607 Burner 1st heat exchanger assembly Weight kg Length mm Width mm Height mm 86 735 400 321 100 885 400 321 112 10...

Page 9: ...ic compatibility Re quirements for household appliances electric tools and similar apparatus Part 2 Immunity Product family standard EN 61000 3 2 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current 16 A per phase EN 61000 3 3 Electromagnetic compatibility EMC Part 3 3 Limitation of voltage changes voltage fluctuations and flicker in publi...

Page 10: ... approved for can be found in the chapter Flue gas system The following water quality levels must be respected at all times for warranty claiming Damage to the boiler due to poor water quality will not be taken un der warranty The system should be filled with water with a PH value between 8 0 and 9 5 The chloride value of the water should not exceed 50 mg l Entry of oxygene by diffusion should be ...

Page 11: ... type Shell Antifreeze Con centrate The concentration of the an tifreeze in the system affects the maxi mum capacity the boiler can work on The relation between antifreeze con centration and capacity reduction of the boiler can be found in the graph The R600 is supplied with adjustable feet which also prevent the transmissi on of vibration noise from the boiler into the building Noise created by s...

Page 12: ...hapter Norms Pay attention to the following recom mendations when dimensioning a flue gas system Only approved flue gas material may be used The flue gas system must be properly calculated to ensure a safe functioning of the system Flue gas system components should be removable for maintenance purposes Horizontal flue gas ways must be mounted under an angle of 3º mini mum A separate condensate dra...

Page 13: ...n dimensioning a flue gas system it s necessary to perform a calculation check of the flue gas system in order to verify if the choosen system is appli cable The following table shows two examples of possible flue gas systems including the maximum possible height of the system These examples only give an indication of the possible heights but they can not be used for official flue gas layout calcu...

Page 14: ...n systems can be pla ced in the bottom section of the boiler The delivery of the system contains the following components Granulate for first filling Connection hoses for inlet and outlet connection Boiler connection adapter For the neutralisation two different sys tems are available Standard neutralisation system DN The standard neutrlisation system is used when the public draining connection is ...

Page 15: ...ement Check the temperature difference over the boiler T flow return when the boiler is running on 100 load The nominal T is 20K and must be at least between 15K and 25K for secure boiler operation An indication of the actual flow rate can be found with the follow ing calculation see table below for nominal data p measurement Check the pressure difference over the boiler p flow return when the boi...

Page 16: ... mudulates the flow rate in the primary system in parallel with the burner load This ensures the lowest possible return temperature to the boiler for high efficiency usage Details of the available pump kits can be found in the chapter Accessories Bypass In single boiler installations the R600 can also be used without low loss hea der or plate heat exchanger For this solution a bypass kit is availa...

Page 17: ...ature circuit must be dimen sioned in such a way that it can over come the boiler resistance The nominal flow rate in the warm boiler circuit must be minimum 50 of the total nominal flow rate through the boiler The following data can be used for the dimensioning of the pumps in a split system Min and max flow rate Q1 Q2 Q2 min Q2 max Q1 Q2 min Q1 Q2 max m3 h m3 h m3 h m3 h R601 0 3 0 4 9 8 1 R602 ...

Page 18: ... managemant system The R600 can be connected to a buil ding management system This can be done by using one of the following connections 0 20 40 60 80 100 0 2 4 6 8 10 V ºC 0 20 40 60 80 100 0 2 4 6 8 10 V Boiler enable signal terminals 22 23 230V The boiler enable signal is provided with a jumper from the factory When connecting a volt free external sig nal the jumper must be removed Temperature ...

Page 19: ...trolled externally The BM8 can be integrated in the control panel of the boiler but can also be used as a room unit with integrated room sensor for room temperature opti misation The maximum length of the communication cable between boiler and BM8 is 100m consult BM8 docu mentation for further details 1 KM628 integrated in boiler 2 Outside temperature sensor to be connected at terminals 105 106 3 ...

Page 20: ...rature sensor to be connected at terminals 125 126 b Pump to be connected at terminals 50 51 53 c Mixing valve to be connected at terminals 55 56 57 7 Heating zone 2 a Temperature sensor to be connected at terminals 127 128 b Pump to be connected at terminals 51 52 53 c Mixing valve to be connected at terminals 59 60 61 8 Sanitary hot water circulation pump to be connected at terminals 63 64 65 Fu...

Page 21: ...e room unit In case of heating systems with more than two heating zones an additonal kit with E8 in a wall hung box is available These kits can be used in a modular way up to a maximum of 15 heating zones 1 KM628 2x integrated in boiler Bus connection between boiler to be connected at terminals 102 103 2 Outside temperature sensor to be connected at terminals 130 131 3 KKM8 integrated in boiler 4 ...

Page 22: ...al high limit thermostat 12082914 12083574 D 1x gas valve leakage tester x 12082925 E Bypass pump connection kit 12082936 12082947 12088238 12082958 F 1x wiring for room fan and external gas valve 12082969 G 1x plate heat exchanger connection kit R601 R603 dT10K R604 R607 dT15K 12082980 12082991 12083002 12088249 1x plate heat exchanger connection kit dT20K 12082980 12083002 12083013 H 1x header c...

Page 23: ...ariations a 90º bend is in cluded to enable a connection possibil ity to the right or the left see also sec tion connection possibilities The high limit thermostat connection plunge is pre assembled on the con nection piece The high limit thermostat is electrically wired and can be con nected directly to the terminals in the boiler Consult the wiring diagram for more details Kit D gas valve leakag...

Page 24: ...21 7 48 7 16 3 28 9 R606 27 2 15 6 20 4 14 3 R607 30 8 19 7 23 1 18 0 Kit H low loss header connection kit Mono header The kit contains a low loss header in cluding connection material automatic de aerator plunge for header sensor and fill drain valve on the bottom con nection For multiple assembly varia tions two 90º bends are included to enable a connection possibility to the right or the left s...

Page 25: ...nes Kit L pump 3 step The kit includes a 3 step pump includ ing connection material with connection possibility for an expansion vessel For multiple assembly variations a 90º bend is included to enable a connection pos sibility to the right or the left see also section connection possibilities The following table shows the hydraulic data of the boiler and the boiler pump The pump is electrically w...

Page 26: ...26 UPS32 60F UPS32 120F UPS50 120F UPS65 120F Accessories Plug play kits ...

Page 27: ...nn Boiler resistance Pump type Grundfos Pump head at Qnenn Available head for system at Qnenn Voltage Power con sumption max min m3 h kPa kPa kPa V W R601 6 1 10 MAGNA 32 100F 58 48 230 180 10 R602 8 1 18 MAGNA 32 100F 40 22 230 180 10 R603 10 2 28 MAGNA 32 120F 78 50 230 435 25 R604 12 2 15 MAGNA 32 120F 68 53 230 435 25 R605 16 3 27 MAGNA 40 120F 50 23 230 450 25 R606 20 4 42 MAGNA 50 120F 82 40...

Page 28: ... de aerator The connection piece has an additional connection for kit A in order to combine both kits on one piece Kit N O P Q safety valve 3 4 5 6 bar TÜV manometer de aerator The kit includes a connection piece which can be connected the flow con nection of the boiler For multiple as sembly variations a 90º bend is in cluded to enable a connection possibil ity to the right or the left see also s...

Page 29: ...n boiler 4 Primary sanitary hot water pump control to be connected at plug BW terminals N PE Q3 5 Sanitary hot water sensor to be connected at plug BWF terminals M B3 6 Heating zone 1 a Temperature sensor to be connected at plug VF1 terminals M B1 b Pump to be connected at plug HK1 terminals N PE Q2 c Mixing valve to be connected at plug MISCHER1 terminals Y1 N PE Y2 7 Heating zone 2 a Temperature...

Page 30: ...R607 1119 611 Boiler type A B mm mm R601 R603 1191 277 R604 R605 1320 388 R606 R607 1320 388 Boiler type A B mm mm R601 R603 277 881 R604 R605 388 1119 R606 R607 388 1119 Boiler type A B mm mm R601 R603 697 886 R604 R605 873 1138 R606 R607 873 1138 Boiler type A B mm mm R601 R603 1191 282 R604 R605 1320 406 R606 R607 1320 406 Boiler type A B mm mm R601 R603 697 881 R604 R605 873 1119 R606 R607 873...

Page 31: ...R607 1278 857 Boiler type A B mm mm R601 R603 1379 314 R604 R605 1690 424 R606 R607 1566 362 Boiler type A B mm mm R601 R603 918 278 R604 R605 1156 388 R606 R607 1094 388 Boiler type A B mm mm R601 R603 887 1005 R604 R605 1243 1243 R606 R607 1119 1299 Boiler type A B mm mm R601 R603 1379 401 R604 R605 1690 511 R606 R607 1566 567 Boiler type A B mm mm R601 R603 887 918 R604 R605 1243 1156 R606 R607...

Page 32: ...a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on the temperature control quality In case of a boiler room installed on the...

Page 33: ...ries The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on th...

Page 34: ...e de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on the temperature control quality In ...

Page 35: ...sories The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on ...

Page 36: ...his guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on the temperature control quality In case of a boiler room i...

Page 37: ...signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a negative influance on the tempera t...

Page 38: ...s The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a ...

Page 39: ... signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a negative influance on the tempera ...

Page 40: ...es The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a...

Page 41: ...guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a negative influance on the tempera ture control quality In...

Page 42: ...ccessories The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance...

Page 43: ...er with wall hung box E8 or LOGON B Extension of 2 heating zones Tips The extension controller should al ways be used in combination with an integrated controller E8 KKM8 LOGON B With the extension controller 2 additi onal heating zones can be controlled The heating zone control can be ex tended up to 15 heating zones ...

Page 44: ...lüssiggasanlagen G41 Gasbrennwert Feuerungsstätten Aufstellung und Anschluss G4 Heizraumrichtlinie Der R600 ist zugelassen nach Artikel 15a B VG und gemäß Feuerungsanla genverordnung VO FAV 97 Die örtlichen Bauordnungen sind zu beachten Switzerland PROCAL SVGW Gasleitsätze G1 G2 EKAS Form 1942 BAFU VKF Wasserbehandlung laut Richtlinie SWKI Nr 97 1 Italy Sicurezza degli impianti Legge 5 marzo 1990 ...

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Page 48: ...Baxi Commercial Division Wood Lane Erdington Birmingham B24 9QP Email andrews baxigroup com www andrewswaterheaters co uk Sales 0845 070 1056 Technical 0845 070 1057 ...