AndyMark Rover am-4100k PN8, User Manual

Page 1: ...User Guide Rover 8 Pneumatic Drive am 4100_PN8 Variants am 4100k_PN8 am 4100m_PN8 am 4100mk_PN8...

Page 2: ...ended Hand Tool List not included Component Part Number QTY Part Photo 1 8 Allen Driver am 2750 1 3 32 Allen Driver am 3173 1 5 32 Allen Driver am 2751 1 3mm Allen Driver am 3688 1 2 5mm Allen Driver...

Page 3: ...Sport Flange Mount am 4132 2 10 32 x 0 5 Inch Button Head Cap Screw am 1512 4 Red Tacky Grease 14 2 gram am 2768 1 8 Pneumatic Wheel Assembly Bill of Materials Component Part Number QTY Part Photo Hub...

Page 4: ...am 4133 2 Rover Idler Shaft am 4126 2 1 4 20 x 0 5 Inch Button Head Cap Screw am 1039 6 1 4 Inch Flat Washer am 1027 6 1 2 Inch Hex Spacer x 0 25 Inch am 3948 250 6 10 32 x 0 625 Inch Socket Head Cap...

Page 5: ...ics Assembly Bill of Materials Component Part Number QTY Part Photo M3 x 14mm Socket Head Cap Screw am 1367 8 M3 Nylock Nut am 1023 8 S3 Corner Gusset am 3606 2 PowerPole Distribution Board am 3699 1...

Page 6: ...ment Board am 3206 1 20 AWG White Ferrule Crimp am 3738_20 4 120 Ohm Resistor am 4111 1 Hero Power Cable am 4114 1 30 Amp Resetable Fuses am 4112 5 Rover Chassis Power Cable am 4113 1 12 Guage Red Bla...

Page 7: ...AM14U Family Horizontal Battery Mount Strap Plate am 2940 2 10 32 x 2 75 Inch Socket Head Cap Screw am 1397 6 10 32 Wing Nut am 1483 6 F710 Wireless Logitech Game Controller am 4049 1 M4 x 35mm Button...

Page 8: ...es Additionally a 57 Sport 3 inch Shaft am 3791 is included for each gearbox to allow for the cantilevered wheel setup utilized in the Rover Chassis The 52 1 ratio has been chosen specifically for use...

Page 9: ...late Be sure to push the shaft all the way in until it rests against the outer bearing and make sure the inner bearing remains seated in the faceplate Step 5 Replace the snap ring on the new shaft Be...

Page 10: ...essed Make sure to push the shaft all the way in until it rests against the bearing Step 10 Install the snap ring on the shaft Be careful to not permanently deform the snap ring by opening it too wide...

Page 11: ...5 Socket Head Cap Screws to complete the Two Motor Sport Gearbox Assembly Gearbox Assembly Instructions QTY 2 Step 15 Join the 57 Sport Gearbox and the Two Motor Sport Gearbox together using the 10 32...

Page 12: ...actually 7 65 inch when inflated normally When assembling the tube within the two hub halves be careful not to pinch the tube rubber between the plastic hub halves If assembled with the tube pinched...

Page 13: ...nch Phillips Self Tapping Screws am 1250 to join the two hubs together three 3 from each side in alternating holes Step 3 Using six 6 10 32 x 2 inch Socket Head Cap Screws am 1049 and six 6 10 32 Nylo...

Page 14: ...ocket until the E Clip is against the bearing Step 5 Insert a Rover Idler Shaft am 4126 into the center bearing and sprocket Use a Washer am 1027 and a 20 x 0 5 inch Button Head Cap Screw am 1039 to r...

Page 15: ...VC pipe to ensure any force is being applied to the outer race of the bearing only Step 9 Add a Washer am 1027 and a 20 x 0 5 inch Button Head Cap Screw am 1039 to the middle Rover Idler Shaft am 4126...

Page 16: ...an additional 0 188 inch long Hex Spacer am 3948 188 onto the output shaft of the gearbox Capture the wheel on the Rover Wheel Shaft with a 20 x 0 500 inch Button Head Cap screw am 1039 and a 1 4 inc...

Page 17: ...and every alternate hole in between Step 16 The six 6 remaining holes along the End Rails should align with the through holes in the End Rails but may need to be drilled out to ensure a bolt may pass...

Page 18: ...the images for clarity A full wiring diagram can be found at the end of this section Electronics Assembly Instructions Step 2 Mount the PowerPole Distribution Board am 3699 to a pair of S3 Corner Gus...

Page 19: ...towards the CAN Connector Use four 4 M4x50 Socket Head Cap Screws am 1401 and M4 Nylock Nuts am 1435 to secure the controllers to the top of the Bottom Plate Step 7 Cut one pair of CAN yellow and gre...

Page 20: ...ing four 4 M3 x 10mm Socket Head Cap Screws am 1021 Step 13 Plug the CAN wires prepped in Step 9 into the Hero Development Board The connector is labeled for the green and yellow wires Step 14 Insert...

Page 21: ...e wiring complete the Rover Top Sheet am 4100_top can be assembled First add the battery straps Using eight 8 10 32 x 1 375 inch long Socket Head Cap Screws eight 8 inch Nylon Spacers am 4107 and eigh...

Page 22: ...TOR BOTTOM VICTOR BOTTOM VICTOR TOP VICTOR TOP VICTOR HERO DEVELOPMENT BOARD TO BATTERY POWERPOLE DISTRIBUTION BOARD RedLine Motor The back of the RedLine motor has a positive and negative terminal Th...

Page 23: ...and 6 wheels With 4 wheels a 6 wheel configuration is also possible Users can even move the end rails inboard to create a frame opening or an H configuration Some of these configurations will require...