ANTEK ECE3AP-00-01, Technical Documentation Manual

Page 1: ...Technical Documentation EC863 and ECE3AP 00 01 Page 1 of 18 02 99 R0047GB DOC Technical Documentation for 6DWHOOLWH DQG 5XEEHU EODQNHW ZDVKLQJ GULYH 1Q Drive regulator ECE 3 AP 00 01 and brushless direct current motor EC863 ...

Page 2: ...CAL INSTALLATION 6 3 3 INFORMATION ON EMC 7 3 4 CONNECTION 8 3 4 1 POWER AND MOTOR CONNECTION 8 3 4 2 CONTROL CONNECTIONS 9 3 4 3 ROTOR POSITION TRANSMITTER 11 4 SERVICE INFORMATION 12 4 1 DISPLAYS 12 4 2 TRIMMER 13 4 3 CODING PLUG BRIDGES 15 4 4 BLOCK CIRCUIT DIAGRAM 16 5 MANUFACTURER S DECLARATION 17 errors and revisions are reserved The text at hand is a translation which before use is to be ex...

Page 3: ...arameters Improper use can lead to personal injury and material damage The device operating manual must be carefully read before installation by expert personal who are familiar with the electrical drive equipment Before touching electrical contacts be certain that the voltage between them is less than 60 V The user is to ascertain through independent monitoring units that in case of any fault in ...

Page 4: ...tor Bearings Roller bearing with life lubrication 2 2 Control unit ECE3AP 01 Net input voltage UN 70 270 VAC 45 64 Hz Nominal input current IN 3 AAC Internal fuse 6 3 AT Output voltage UM 0 90 UZK max output current IMmax 6 5 A Phase Permanent output current IM 3 A Phase Nominal output power 1 SN 0 7 kVA Efficiency η approx 95 Power dissipation no load operation 2 PV0 approx 18 W Power dissipation...

Page 5: ...Antriebstechnik GmbH Technical Documentation EC863 and ECE3AP 00 01 Page 5 of 18 02 99 R0047GB DOC 2 4 Dimensions 210 195 95 55 27 5 Option cover plate 60 ...

Page 6: ...forehand Due to the discharge currents of the Servo regulator 3 5 mA via the protective conductor PE the input diameter of the protective conductor must be at least 10 mm Cu according to DIN VDE 0160 or a second protective conductor must be laid electrically parallel With greater connection powers the minimum diameter of the protective conductor must correspond accordingly to the diameter of the e...

Page 7: ...s are to be wired with quench combinations e g with RC elements varistors diodes The screens from signal lines are to be laid two way source and target large area and well conducting to a ground3 In case of poor potential equalisation between shielded connections an additional balancing network of at least 10 mm must be laid parallel to the screen to reduce the screen current Wiring is not to be l...

Page 8: ... VCC GND SA SB SC Sensor wiring must be shielded Shield must be correctly mounted according to EMC compatible wiring see chapter 3 3 It is recommendable to monitor the motor temperature via the thermal circuit breaker If a thermal circuit breaker is not installed in the motor the input X4 1 must be bridged to HIGH Potential e g 15V X4 2 6 5 4 3 2 1 2 3 4 5 1 2 3 6 7 8 9 X4 X3 X1 X2 L1 N PE Power c...

Page 9: ...er amplifier cut off M2 X4 1 Connection for the thermal circuit breaker Break contact HIGH Motor temperature in the work area the LED M2 is lit up to visualise the input LOW Motor on excess temperature stand by signal contact is tripped see chapter 0 Note If the motor does not have temperature monitoring via a thermal circuit breaker the connecting terminal X4 1 must be installed to HIGH Potential...

Page 10: ...e circuit diagram Monitoring functions Temperature monitoring via Thermal circuit breaker in the motor internal stand by signal monitors a the intermediary circuit voltage 95V UZK 420 and b the heat sink temperature 80 C Optionally the function set value actual value monitoring can be connected with plug bridge STB2 If the regulator is cut off when the stand by signal is tripped it must be connect...

Page 11: ...ing must be shielded 15V X4 2 Sensor power supply Standard 15VDC GND X4 3 Reference potential S2 X4 4 Rotor position transmitter with internal S3 X4 5 Pull up resistances 1 kΩ 6 V Reference voltage S1 X4 6 HIGH at input signal 4 V LOW at input signal 1 V Motor connection see chap 3 4 1 Speed gauging via rotor position transmitter The speed is proportional to the signal frequency of the commutation...

Page 12: ...x 0 5 sec Stand by GN ON Control device ready for operation OFF Control device collective failure Intermediate circuit voltage 420 V Intermediate circuit voltage 95 V Heat sink temperature 80 C If there is a failure the power amplifier is immediately cut off The failure remains filed until it is acknowledged The acknowledgement of the failure signal is conducted by removing the regulator release M...

Page 13: ...ximum speed 1 Specify maximum set value voltage 10V 2 Set the desired max speed on the trimmer n max see diagram at trimmer OFFSET and Chapter 0 Rotor position Setting range 4 pol Motor 2000 to 5200 r p m Works setting 5000 r p m OFFSET Speed offset adjustment Adjust set value input to 0 Release drive regulator this means set Right or Left to HIGH Potential Set the motor to standstill with trimmer...

Page 14: ...l after set value jump tH tR 2s 0V t 100ms 2s PI Setting of the speed control behaviour When necessary adjust to the respective application Clockwise rotation increases the proportional amplification Incorrectly set control behaviour leads to vibrations of the drive which can destroy the motor or other components connected downstream gears etc The manufacturer is not liable for damages which are c...

Page 15: ...jumper is plugged in Position a the manufacturer is not liable for damages to the motor or the control device STB2 Link plug Position a Relay function The function set actual monitoring has an effect upon the stand by signal output this means that function result is UND coupled Link plug Position b The function set actual monitoring has no effect upon the stand by signal output STB3 Link plug Posi...

Page 16: ..._ U V W M 3 Monitoring heat sink temperature UZK UZK Circuit power internal voltage supply unit Regulator release left Regulator release right Speed set value 0 10 V or fixed speeds Power amplifier U W V Current control and PWM L1 N PE TM STB3 Fixed speeds n1 n2 n2 floating signal output Set actual value monitoring Set actual 1 1 RLG 3 Impulse transmitte optional 15V GND 10V Stand by STB2 Set actu...

Page 17: ...res are described with which the drive regulator complies with the EMC limiting values The electromagnetic compatibility of the machine is based on the method and thoroughness of the conducted installation The user is responsible for the compliance of the EMC guideline 89 336 EWG including the revisions 92 31 EWG during operation of the machine Norms and regulations taken into account Installation...

Page 18: ...00 01 MAN Com Satellite washing drive n max 5000 rpm 166 7Hz Offset 0 PI middle tH max tR max STB3 a STB2 a STB1 a n2 1396 rpm 31Hz n1 4538 rpm 00 8Hz I max 6 5A 0 44V ANTRIEBSTECHNIK GmbH Im Köchersgrund 3 D 71717 Beilstein Tel 07062 9406 0 Fax 23518 ANTRIEBSTECHNIK GmbH Im Köchersgrund 3 D 71717 Beilstein Tel 07062 9406 0 Fax 23518 ...