Antunes, AJ Roundup VCT-1000, Owner'S Manual

Page 1: ...P N 1010807 Rev E 06 06 VERTICAL CONTACT TOASTER Models VCT 1000 Owner s Manual MANUFACTURING NUMBERS 9210700 9210702 9210704 9210706 9210708 9210710 9210712 9210714 9210716 9210720 9210722 US C ...

Page 2: ...erials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance Damage caused by abuse or careless handling Damage f...

Page 3: ...nce If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your authorized service agency for assistance The serial number is on the specification plate located on the rear of the unit Purchased From Date of Purchase Model No Serial No Mfg No Refer to the servic...

Page 4: ...if it has a dam aged cord or plug if it is not working properly or if it has been damaged or dropped This equipment should be serviced by qualified personnel only Contact the nearest Roundup authorized service facility for adjustment or repair Do not block or cover any openings on the unit Do not immerse cord or plug in water Keep cord away from heated surfaces Do not allow cord to hang over edge ...

Page 5: ...RIOUS INJURY OR DEATH Electrical ground is required on this appliance Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appli ance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded If Power Cord is damaged it must be replaced by...

Page 6: ...VERTICAL CONTACT TOASTER 6 P N 1010807 Rev E 06 06 Dimensions SPECIFICATIONS continued 10 3 4 237 1 mm 20 5 16 516 0 mm 23 7 32 590 0 mm 22 11 16 576 2 mm 9 3 4 248 0 mm ...

Page 7: ...pre installed a Release Sheet over the Platen Figure 1 Verify that it is properly in place before proceeding 1 Install the Bun Feeder Figure 1 and Bun Chute Figure 2 IMPORTANT Make sure Heat Shield Assembly is properly seated and engages the Conveyor Interlock Safety Switch see Figure 1 The con veyors will not rotate unless the Heat Shield is in place and correctly engages the Conveyor Interlock S...

Page 8: ...t Chains inside the yellow rods with the zipper flap exposed and hanging down Figures 3 4 4 Close the Conveyor Cover s set the Compression Control Knobs back to their normal settings and reinstall the Heat Shield and Bun Feeder INSTALLING OPTIONAL ROLLER TENSIONERS 1 Install the Tensioner Assembly and reassemble the unit Figure 5 2 Make sure the spacers are placed inside the Tensioner arm The spac...

Page 9: ...ectrician Do not use an extension cord with this appliance The toaster should be grounded according to local electrical codes to prevent the possibility of electri cal shock It requires a grounded receptacle with separate electrical lines protected by fuses or cir cuit breaker of the proper rating Check with a qualified electrician if you are in doubt as to whether the appliance is properly ground...

Page 10: ...s off electrical power to the heat er if the unit overheats To reset this control allow suf ficient time 10 15 minutes for the unit to cool down Remove the protective cap and fully depress the reset button located at the rear of the unit Figure 6 If the unit requires continuous resetting contact your Authorized Service Agency CONVEYOR INTERLOCK SAFETY SWITCH A Conveyor Interlock Safety Switch is l...

Page 11: ...erage 5 Close the front Conveyor Cover open the rear Conveyor Cover and clean the Belt Wrap if used or Conveyor Belt Chain as described in Step 4 6 Close the rear Conveyor Cover Reinstall the Heat Shield plug in the power cord turn the unit on count 10 seconds then turn the unit off and unplug the unit This will allow the uncleaned sections to be exposed 7 Open the rear Conveyor Cover again clean ...

Page 12: ...d hanging down Figures 9 10 CA UT ION INCORRECT CORRECT Figure 9 Installing Belt Wrap Figure 10 Aligning Belt Teeth Belt Wrap Pin Belt Rotation Upper Support Rod Lower Support Rod CAUTION Position the Belt Wrap UNDER the upper and lower yellow support rods or damage to the unit may occur CAUTION Align the ends of the Belt Wrap properly Figure 13 or the Belt Wrap may be damaged Figure 8 Removing Op...

Page 13: ...lt Wraps on the previous page 2 Disconnect the Conveyor Belt Chain by squeez ing any two links together and unhooking both ends of one link Figure 11 Needle nose pliers may be used 3 To shorten a stretched Conveyor Belt Chain remove one 1 2 link from the belt 4 Reassemble the Conveyor Belt Chain onto the sprockets as described below in Replacing Conveyor Belt Chains NOTE If the belt is too short t...

Page 14: ... Figure 12 Replacing Roller Tensioner Assy Measuring the Optional Roller Tensioners 1 Measure the Roller Tensioner on both inner Conveyor Covers Figure 14 Adjust or replace any damaged ones as recommended The space between the inner Conveyor Cover and bottom of the Tensioner wheel should be 13 16 2 1 cm or the height of a U S Nickel Figure 14 Measuring Roller Tensioner Figure 13 Replacing Spring T...

Page 15: ...n or Authorized Service Agency for service Inoperative Platen Inoperable Thermostat Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed Install Heat Shield Figure 2 Conveyor Safety Interlock switch not activated by the heat shield Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on the Conveyor Safety Interlock switch Spring Tensi...

Page 16: ...rop time is too fast Bun Thickness Compression Knobs set improperly Measure bun thickness and set Bun Thickness Compression Knobs correctly Wiring problem Contact your maintenance person or Authorized Service Agency for service Inoperable Thermostat Conveyor Drive Motor inoper able or incorrect conveyor motor installed in toaster Product is getting stuck or Conveyor Belt Chains stop when prod uct ...

Page 17: ... H T B L K WHT INTERLOCK SWITCH BLK WHT WHT BLK 60 Hz 50 Hz HI LIMIT THERMOSTAT INDICATOR LIGHT 18 GA AWM 105 C B L K B R N W H T B L U G R N G R N Y E L 16 GA TFE 200 C P L A T E N H E A T E R UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C THERMOSTAT MOTOR 50 Hz 16 GA AWM 105 C 14 GA TFE 200 C Pictorial Wiring Diagram VCT 1000 ...

Page 18: ... 1010807 Rev E 06 06 REPLACEMENT PARTS Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Drive Motor Assy Rocker Switch Fan Blade Hi Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Parts Identification ...

Page 19: ...ERTICAL CONTACT TOASTER REPLACEMENT PARTS continued CA UT ION 3 3 8 35 10 44 64 52 38 76 34 48 33 66 83 39 45 81 86 82 77 33 91 92 optional use only with 93 93 93 Hinged Conveyor Cover with Optional Roller Tensioner Assembly 95 94 ...

Page 20: ...STER 20 P N 1010807 Rev E 06 06 REPLACEMENT PARTS continued 21 70 87 17 19 70 20 61 57 50 72 12 12 62 17 70 54 72 18 19 17 23 17 70 16 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57 ...

Page 21: ...21 P N 1010807 Rev E 06 06 VERTICAL CONTACT TOASTER REPLACEMENT PARTS continued 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 85 76 83 2 9 ...

Page 22: ...Thermostat Control 1 37 0021170 Weldment End Housing 1 38 7000249 Release Sheet Pack of 3 7000250 Release Sheet Pack of 10 39 0021194 Weldment Control Housing 1 40 7000121 Slide Rail Kit Incl Qty 2 Slide Rails for Tensioners 2 41 0021207 Conveyor Cam 2 42 7000176 Thermocouple Retainer Kit 2 43 4030332 High Limit Control 1 44 0400251 Strain Relief 1 0400315 Strain Relief mfg 9210704 only 1 45 04001...

Page 23: ... Idler Shaft Assembly 1 c 0021320 Roller Weldment 1 d 0500464 Retainer Bearing 1 e 0503987 Pan Butter 1 f 1001047 Label Dial Compression 1 g 1010773 Instruction Sheet not shown 1 h 2120107 Spacer Aluminum 1 i 3080162 8 32x1 1 4 Screw not shown 1 Item Part No Description Qty a b c d e f h i 1 7000238 Butter Wheel Kit consists of the Following a 0020205 Butter Roller Weldment 1 b 0021232 Butter Tray...

Page 24: ...ion 2 Roundup reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regu lations Changes to update equipment do not constitute a warranty charge 3 If shipment is damaged in transit the purchaser should make a claim directly upon the carrier Careful inspec tion should ...